开云体育

ctrl + shift + ? for shortcuts
© 2025 Groups.io
Date

Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

开云体育

??? ??? Good deal , sometimes yer the windshield , sometimes yer the bug .

??? animal

On 1/19/24 3:18 PM, Rick Kruger wrote:

On Fri, Jan 19, 2024 at 12:28 PM, Bill in OKC too wrote:
Good possibility. A little WD-40 or some brake cleaner might free it up.?
?
Bill in OKC
?
William R. Meyers, MSgt, USAF(Ret.)
?
...snip...
?
On Friday, January 19, 2024 at 02:20:51 PM CST, perry7122 <perry7122@...> wrote:
?
?? ...snip...
?
? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?
?
Well, color me embarressed...? Thanks for pushing on this guys...

Didn't look very dirty from the outside...


A bit of Kroil and Q-tips freed it.? Cleaned the pocket, good bit of crude in there.


I tried to lose the ball twice and nearly succeeded, had it neatly in my hand, then dropped it.? Looked for it for a while but gave up and fished a replacement one out of my supply of steel balls and put it back together.? Still came out.? Spent more time looking for the original, on the floor with the flashlight, like the CSI guys.? Voila!


Getting it back on the spindle was a task.? Both the key and ball liked to escape and hide.


All back together, with some improvement.? It doesn't slip out in the second highest speed now, but does still at the highest.? I'll try it with one of the new springs when the order from eBay arrives.? I've located on spring on McM-C that is close the original spring (1/8" OD, 3/8" length, 0.021" wire dia.) but is longer (1") so I can trim to some lengths greater than the stock spring.


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

开云体育

Overhauling machine tools can be a big part of the fun, or it can be a real drag.? I've done a few also.? I bought a couple of the asian "mini-" machines new, but the newest since then is my 1986 Select knee mill. It was well enough used but did not require any remedial work.? The one that took the most work was a pre-WWII Rivett 1020, two years of extensive repairs, remanufacturing of parts and even some castings/machining, but it was worth it.? When I moved 7 yrs ago, it got toppled on its face, so did not make the move.? While it was getting repaired, I came into a 1946 motor generator Monarch 10EE with a Newall DRO that had recently been fully restored, so all I had to do was get it here and set up.? I have and have had DROs on mills but never a lathe.? Pretty sweet.?

Rick

On 1/19/2024 5:05 PM, Bill in OKC too via groups.io wrote:

The only machine tool I have here that was new or well-overhauled when I got it is my Atlas TH42, and it needed a good hosing down with WD-40. :) I have overhauled a couple more, and one of them needs to be overhauled again. :(

Someday I'd like to buy something that is ready to work as soon as it lands on the bench. Not holding my breath waiting. ;)

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

Congradulations,?

On Friday, January 19, 2024 at 06:18:50 PM EST, Rick Kruger <krugerr@...> wrote:


On Fri, Jan 19, 2024 at 12:28 PM, Bill in OKC too wrote:
Good possibility. A little WD-40 or some brake cleaner might free it up.?
?
Bill in OKC
?
William R. Meyers, MSgt, USAF(Ret.)
?
...snip...
?
On Friday, January 19, 2024 at 02:20:51 PM CST, perry7122 <perry7122@...> wrote:
?
?? ...snip...
?
? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?
?
Well, color me embarressed...? Thanks for pushing on this guys...

Didn't look very dirty from the outside...


A bit of Kroil and Q-tips freed it.? Cleaned the pocket, good bit of crude in there.


I tried to lose the ball twice and nearly succeeded, had it neatly in my hand, then dropped it.? Looked for it for a while but gave up and fished a replacement one out of my supply of steel balls and put it back together.? Still came out.? Spent more time looking for the original, on the floor with the flashlight, like the CSI guys.? Voila!


Getting it back on the spindle was a task.? Both the key and ball liked to escape and hide.


All back together, with some improvement.? It doesn't slip out in the second highest speed now, but does still at the highest.? I'll try it with one of the new springs when the order from eBay arrives.? I've located on spring on McM-C that is close the original spring (1/8" OD, 3/8" length, 0.021" wire dia.) but is longer (1") so I can trim to some lengths greater than the stock spring.


Re: And now.......reversible

 

David, how are you seeing "The motor wires connect to both the 3-6 pair and the 1-4 pair, but with reversed polarity on the 1-4 pair."?

You are correct in that that would work but the diagram does not show it.

Ralph

On Fri, Jan 19, 2024 at 1:16?PM David Beierl <dbeierl@...> wrote:
"Bill, isn't your wiring diagram missing some wires to terminal 1 and 4?
I don't see how throwing the switch would reverse a motor."

The motor wires connect to both the 3-6 pair and the 1-4 pair, but with reversed polarity on the 1-4 pair.? This of course only works on DC motors that reverse with reversed polarity.

Note that it would work the same if the motor were connected to the 2-5 pair and the battery to the 3-6 and 1-4 pairs.

Yrs,
David


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

The only machine tool I have here that was new or well-overhauled when I got it is my Atlas TH42, and it needed a good hosing down with WD-40. :) I have overhauled a couple more, and one of them needs to be overhauled again. :(

Someday I'd like to buy something that is ready to work as soon as it lands on the bench. Not holding my breath waiting. ;)

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Friday, January 19, 2024 at 05:18:35 PM CST, Rick Kruger <krugerr@...> wrote:


On Fri, Jan 19, 2024 at 12:28 PM, Bill in OKC too wrote:
Good possibility. A little WD-40 or some brake cleaner might free it up.?
?
Bill in OKC
?
William R. Meyers, MSgt, USAF(Ret.)
?
...snip...
?
On Friday, January 19, 2024 at 02:20:51 PM CST, perry7122 <perry7122@...> wrote:
?
?? ...snip...
?
? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?
?
Well, color me embarressed...? Thanks for pushing on this guys...

Didn't look very dirty from the outside...


A bit of Kroil and Q-tips freed it.? Cleaned the pocket, good bit of crude in there.


I tried to lose the ball twice and nearly succeeded, had it neatly in my hand, then dropped it.? Looked for it for a while but gave up and fished a replacement one out of my supply of steel balls and put it back together.? Still came out.? Spent more time looking for the original, on the floor with the flashlight, like the CSI guys.? Voila!


Getting it back on the spindle was a task.? Both the key and ball liked to escape and hide.


All back together, with some improvement.? It doesn't slip out in the second highest speed now, but does still at the highest.? I'll try it with one of the new springs when the order from eBay arrives.? I've located on spring on McM-C that is close the original spring (1/8" OD, 3/8" length, 0.021" wire dia.) but is longer (1") so I can trim to some lengths greater than the stock spring.


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

On Fri, Jan 19, 2024 at 12:28 PM, Bill in OKC too wrote:
Good possibility. A little WD-40 or some brake cleaner might free it up.?
?
Bill in OKC
?
William R. Meyers, MSgt, USAF(Ret.)
?
...snip...
?
On Friday, January 19, 2024 at 02:20:51 PM CST, perry7122 <perry7122@...> wrote:
?
?? ...snip...
?
? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?
?
Well, color me embarressed...? Thanks for pushing on this guys...

Didn't look very dirty from the outside...


A bit of Kroil and Q-tips freed it.? Cleaned the pocket, good bit of crude in there.


I tried to lose the ball twice and nearly succeeded, had it neatly in my hand, then dropped it.? Looked for it for a while but gave up and fished a replacement one out of my supply of steel balls and put it back together.? Still came out.? Spent more time looking for the original, on the floor with the flashlight, like the CSI guys.? Voila!


Getting it back on the spindle was a task.? Both the key and ball liked to escape and hide.


All back together, with some improvement.? It doesn't slip out in the second highest speed now, but does still at the highest.? I'll try it with one of the new springs when the order from eBay arrives.? I've located on spring on McM-C that is close the original spring (1/8" OD, 3/8" length, 0.021" wire dia.) but is longer (1") so I can trim to some lengths greater than the stock spring.


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

Good possibility. A little WD-40 or some brake cleaner might free it up.?

Bill in OKC

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Friday, January 19, 2024 at 02:20:51 PM CST, perry7122 <perry7122@...> wrote:


? ? I have been known to engineer things before.

? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?



On Friday, January 19, 2024 at 02:03:13 PM EST, mike allen <animal@...> wrote:


??? ??? Every time this subject comes I keep going back to this .

??? animal

On 1/19/24 4:25 AM, Brian Roberts wrote:
Having worked many years in a production / prototyping machine shop I am reminded of dealing with "the engineers"!
If a ten cent/ten minute solution is a possibility....well....we must first try the hundred dollar/ two week stab in the dark!
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL


Re: Bill , This ones free , bring a trailer

 

I've got a cousin in Reno I've not seen in 50 years, but I don't have anything I could bet on making the trip even one-way, and nothing to haul it in, either. :(

Pretty sure I couldn't shoehorn it into my space, either.?

Dang it!

Bill in OKC

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Friday, January 19, 2024 at 02:14:57 PM CST, perry7122 <perry7122@...> wrote:


? ?May be a great deal if you happen to have a rigger in the family.

On Friday, January 19, 2024 at 03:11:10 PM EST, mike allen <animal@...> wrote:



Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

? ? I have been known to engineer things before.

? ? With this ball not exiting the hole when taken off the shaft, I am wondering if it is being retained by dried grease in the hole?



On Friday, January 19, 2024 at 02:03:13 PM EST, mike allen <animal@...> wrote:


??? ??? Every time this subject comes I keep going back to this .

??? animal

On 1/19/24 4:25 AM, Brian Roberts wrote:
Having worked many years in a production / prototyping machine shop I am reminded of dealing with "the engineers"!
If a ten cent/ten minute solution is a possibility....well....we must first try the hundred dollar/ two week stab in the dark!
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL


Re: Bill , This ones free , bring a trailer

 

? ?May be a great deal if you happen to have a rigger in the family.

On Friday, January 19, 2024 at 03:11:10 PM EST, mike allen <animal@...> wrote:



Bill , This ones free , bring a trailer

 


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

开云体育

??? ??? Every time this subject comes I keep going back to this .

??? animal

On 1/19/24 4:25 AM, Brian Roberts wrote:

Having worked many years in a production / prototyping machine shop I am reminded of dealing with "the engineers"!
If a ten cent/ten minute solution is a possibility....well....we must first try the hundred dollar/ two week stab in the dark!
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL


Re: And now.......reversible

 

"Bill, isn't your wiring diagram missing some wires to terminal 1 and 4?
I don't see how throwing the switch would reverse a motor."

The motor wires connect to both the 3-6 pair and the 1-4 pair, but with reversed polarity on the 1-4 pair.? This of course only works on DC motors that reverse with reversed polarity.

Note that it would work the same if the motor were connected to the 2-5 pair and the battery to the 3-6 and 1-4 pairs.

Yrs,
David


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

开云体育

It is a good question and thanks for the link, I've ordered two.?

No worries on the fair comment/question, Brian.? After having searched on this issue on multiple forums, I've seen only comments about how the ball and spring are not captured and can fly out and be lost if not careful when removing the coupler from the spindle and how they have to be depressed into the hole, from the ID, when putting the coupler onto the spindle.? That is not the case with this coupler.? On this one, the ball and spring are captured and do not come out on their own.? If it were a matter of just letting (or getting) the ball and spring from the ID, I'd have already replaced the spring and tried a stronger one.?

To get them out on this coupler, I think it will take drilling out from the outside. Until I got the factory drawing, I was uncertain if there is enough meat there to take a set screw to back up replacements.? Now that I have the drawing, I think there is more than enough, even for trying a longer and/or stiffer spring.? With the replacements ordered, that is an option and it would be easy to source a different spring.?

As mentioned above, it looks viable to add a second detent ball into the open hole on the other side.? I've ordered some of the set screw detents, in different forces, which will get here in a couple days, so I'll likely try those in the other side first to see if it is enough to keep the coupler from slipping out.? If not, I can either replace the original spring, as above, or take those out and replace with another set screw detent.

If none of that works, I have what is needed to make a replacement coupler out of aluminum and find out if positioning the detents to seat in the bottom of the grooves does any better.?

If you see a different/better path, please put it out there, also in a serious and good-natured way???

Rick

On 1/19/2024 6:15 AM, Bill in OKC too via groups.io wrote:

It's a good question.??

about $18 including shipping on eBay. Believe it's the same seller who sold me the replacement felts for my headstock, and the wipers for the bed.?
...snip...

On Friday, January 19, 2024 at 06:25:09 AM CST, Brian Roberts <bri7rob@...> wrote:

...snip...
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL
_.


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

It's a good question.??
https://www.ebay.com/itm/184035334465

about $18 including shipping on eBay. Believe it's the same seller who sold me the replacement felts for my headstock, and the wipers for the bed.?

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Friday, January 19, 2024 at 06:25:09 AM CST, Brian Roberts <bri7rob@...> wrote:


Having worked many years in a production / prototyping machine shop I am reminded of dealing with "the engineers"!
If a ten cent/ten minute solution is a possibility....well....we must first try the hundred dollar/ two week stab in the dark!
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL


Re: Drive Coupler Not Staying Engaged, Craftsman 101.21200 MK2

 

Having worked many years in a production / prototyping machine shop I am reminded of dealing with "the engineers"!
If a ten cent/ten minute solution is a possibility....well....we must first try the hundred dollar/ two week stab in the dark!
Why the resistance to replacing the original spring with one that approximates the original strength...or one that (for testing purposes) is even a bit stronger?
My comment is meant to be a good-natured (but serious) question.? ?LOL


Re: And now.......reversible

 

开云体育

??? I think so , sumtin like this

sorry for the mondo link it was the first one I pulled up?

animal

On 1/18/24 8:45 AM, Bill in OKC too via groups.io wrote:

Just realized I have a drawing of a switch wired that way. It just shows the switch by itself. I think this is much more useful to my poor tired and mich-abused brain.

THANK YOU!!!

Bill in OKC?

William R. Meyers, MSgt, USAF(Ret.)

Aphorisms to live by:
Good judgement comes from experience. Experience comes from bad judgement.?
SEMPER GUMBY!
Improvise, Adapt, and Overcome.
Physics doesn't care about your schedule.
The only reason I know anything is because I've done it wrong enough times to START to know better.
Expect in one hand, expectorate in the other. See which one gets full first.



On Thursday, January 18, 2024 at 09:21:02 AM CST, Bill Pendergrass <rzbill@...> wrote:


Here is a stock image? of how to wire a DPDT switch to reverse polarity on 2 wires.? The battery and motor shown are not relevant.? The diagram shows how 2 wires can be flipped via wiring the switch in an X pattern.


Re: And now.......reversible

 

Bill, isn't your wiring diagram missing some wires to terminal 1 and 4?
I don't see how throwing the switch would reverse a motor.

Ralph

On Thu, Jan 18, 2024 at 3:24?PM mike allen <animal@...> wrote:

??? ??? Pretty cool , thanks . I have one of the standard 6x48 with a 9" disc & its my go too when I start to sharpen a new HSS lathe tool .

??? animal

On 1/18/24 12:08 PM, Rick Kruger wrote:
I do sharpening of various blade tools, using a Tormek T8.? Belt grinder is a modified Viel, 1x42.? I use the Viel mainly as a heavy metal remover, then move to the T8 for bevel refinement and deburring.? I usually am using a Tormek jig for holding the work, for angle control, positioning and blade control.? Depending on the need, the Viel might be in a vertical (standard) or horizontal position and sometimes I want the belt going away from the work (edge trailing), sometimes coming into it (edge leading).?

Here it is horizontal and I may run it in either direction.? The variable speed is extremely important for managing heat build up, which can be very destructive to blade temper, etc.? At very slows speed and shallow angle, there is minimal risk of the blade catching the knife edge.? Grinding pressure management is also important.?


This is the Tormek drill bit jig where the belt would be running downward into the work.? But... the part being ground is not a drill.? I adapted it to hold a tool using in bamboo rod planing to grind a facet.?





On 1/18/2024 11:44 AM, mike allen wrote:

Whats the purpose of reversing the motor on the belt grinder ?

??? thanks



Re: And now.......reversible

 

开云体育

??? ??? Pretty cool , thanks . I have one of the standard 6x48 with a 9" disc & its my go too when I start to sharpen a new HSS lathe tool .

??? animal

On 1/18/24 12:08 PM, Rick Kruger wrote:

I do sharpening of various blade tools, using a Tormek T8.? Belt grinder is a modified Viel, 1x42.? I use the Viel mainly as a heavy metal remover, then move to the T8 for bevel refinement and deburring.? I usually am using a Tormek jig for holding the work, for angle control, positioning and blade control.? Depending on the need, the Viel might be in a vertical (standard) or horizontal position and sometimes I want the belt going away from the work (edge trailing), sometimes coming into it (edge leading).?

Here it is horizontal and I may run it in either direction.? The variable speed is extremely important for managing heat build up, which can be very destructive to blade temper, etc.? At very slows speed and shallow angle, there is minimal risk of the blade catching the knife edge.? Grinding pressure management is also important.?


This is the Tormek drill bit jig where the belt would be running downward into the work.? But... the part being ground is not a drill.? I adapted it to hold a tool using in bamboo rod planing to grind a facet.?





On 1/18/2024 11:44 AM, mike allen wrote:

Whats the purpose of reversing the motor on the belt grinder ?

??? thanks



Re: And now.......reversible

 

开云体育

I do sharpening of various blade tools, using a Tormek T8.? Belt grinder is a modified Viel, 1x42.? I use the Viel mainly as a heavy metal remover, then move to the T8 for bevel refinement and deburring.? I usually am using a Tormek jig for holding the work, for angle control, positioning and blade control.? Depending on the need, the Viel might be in a vertical (standard) or horizontal position and sometimes I want the belt going away from the work (edge trailing), sometimes coming into it (edge leading).?

Here it is horizontal and I may run it in either direction.? The variable speed is extremely important for managing heat build up, which can be very destructive to blade temper, etc.? At very slows speed and shallow angle, there is minimal risk of the blade catching the knife edge.? Grinding pressure management is also important.?


This is the Tormek drill bit jig where the belt would be running downward into the work.? But... the part being ground is not a drill.? I adapted it to hold a tool using in bamboo rod planing to grind a facet.?





On 1/18/2024 11:44 AM, mike allen wrote:

Whats the purpose of reversing the motor on the belt grinder ?

??? thanks