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Hello members
Yes still alive and kicking, sorry for the absence, blame Covid, it gets the blame for all the topsy turvy world we all live in currently. Anyway, I will try and invigorate this forum, naturally with the help of over 200 members. Firstly I will try and re introduce the ELS system that I built, but I would like to see how many members are still interested. I still have all the relevant drawings, schematics required for this project. I have built a total of 3 units in the past suitable for a Real Bull mini lathe. Any members that wish to drop out of this forum, then please do so, I then will have a head count on members.moving forward. Again, very best wishes, happy hobbies. John Lindo Owner [email protected] -- John
Started by John Lindo @
Lathe DRO 23 #DRO
Hi all, Been a bit quiet on here for a while, hope everyone is well. I thought I¡¯d wake things up a bit by asking some dumb questions about a project I¡¯m currently working on where my knowledge of digital electronics is woefully lacking. I¡¯m trying to add a digital readout to my lathe. Nothing too ground breaking, as having spent several months playing with rotary encoders to no avail I have reverted back to the idea of using magnetic scales ultimately connected to TouchDRO. I¡¯m intending to use a digital caliper, dismantled to just the PCB and magnetic tape grafted under the cross slide as an attempt to overcome the space issues encountered when fitting a DRO to a small lathe. My mate Mark has perfected getting an Arduino mkr wifi 1010, which operates at 3v, to run standard blue tooth and I¡¯ve found a Chinese caliper also running at 3v claimed to be good measuring down to 5 microns. It¡¯s a 150mm caliper and the full travel on the Myfords cross slide is 140mm so it should work out OK. I¡¯ve found a sketch and circuit diagram on line where a chap is reading a 1.5v Mitutoyo indicator using an Arduino Nano. This is the circuit diagram he gives ¡­ The indicator requires a request signal before it will send data and he does this via the transistor. I assume he uses a transistor to pull the REQ pin low because of the different voltages of the indicator and Nano, 1.5v and 5v. I¡¯m not sure how the Nano sees the 1.5v high from the indicator as high on the data and clock pins unless he¡¯s done something fancy in the Arduino code. Anyway that shouldn¡¯t effect what I¡¯m trying to do. My question is ... as I have a 3v Arduino and a 3v calliper can I just hold pin 5 on the Arduino high and set it low when I want data sent, and do away with the resistor or transistor? Appreciate any assistance provided it¡¯s phrased in terms a 5 year old can understand!
Started by Julian @ · Most recent @
Can this DRO be used? 32
While browsing a link I found this DRO available on Walmart.com. I don't see any scales associated with it. https://www.walmart.com/ip/GoolRC-7-Inch-LCD-Large-Screen-Grating-CNC-Digital-Readout-Display-Lathe-Control-Panel-Controller-Board-Engraving-Milling-Machine-Control-System/836233873 Any comments? -Prasad
Started by Prasad @ · Most recent @
Barry Mcdowell. 6
It is with deep sadness I have to inform our forum members of the passing of Mr Barry McDowell (Near Sydney, Australia) : He was a founder member of this group and an enthusiast of the RELS system. -- John Lindo
Started by John Lindo @ · Most recent @
#OILERS #OILERS
Maybe of interest for a cheap oiler. https://es.aliexpress.com/item/1005003114631602.html?pdp_ext_f=%7B%22sku_id%22:%2212000024178022958%22,%22ship_from%22:%22CN%22%7D&gps-id=pcStoreJustForYou&scm=1007.23125.137358.0&scm_id=1007.23125.137358.0&scm-url=1007.23125.137358.0&pvid=7741d4a8-4365-4823-b2be-d8e94f0b5ee9&spm=a2g0o.store_pc_home.smartJustForYou_1407005235.2 -- John
Started by John Lindo @
Yuri's Toys and Touch DRO 20
I ordered a Touch DRO and signed up for Yuri's Toys web site. I sent in my money via PayPal a couple of days ago and haven't recieved any order confirmation or anything. I also signed up to post on the Yuri Toys web site a number of days ago and haven't been given privilege to post or down load stuff. Is Yuri still in business or is it a one man operation and he might be taking a couple of days off or something? What do you think?
Started by David Pidwerbecki @ · Most recent @
Welcome
Hi Paul Welcome, I hope you will find something of interest in all the different aspects of the group. Approximate living area ? always good to know for all members responses and different global time zones. Thanks John -- John
Started by John Lindo @
Max NC Mill
I think there's a guy here that has a tricked out MaxNC Mill . If so please get back to me . I'm trying to get mine back up & running & I would like to see how the stepper motor cabling was handled on their machine thanks animal
Started by mike allen @
#3D Printer Mods 8 #3D
3D printing can be treated as an art. It?s a matter of what suits the artist, the selection easel and brushes and paints (filament) in art maybe have been OK for Rembrandt but possibly not the same mix for Picasso. Naturally design of prints is fundamental and avoid printing overhangs or the need to use rafts, bridges etc. I admire the work of Michelengelo who painted the Sistene chapel, possibly more pait on the floor tan stuck to the celing, again avoid overhangs, a nice slope if you can does the job. I have a Geeetech Prusa I3 printer, aluminum frame now 4 yars old, and with many mods I can almost garantee, well almost perfecrt prints, I even print through the night. Why watch it screw up, when you can sleep, if it does screw up, then there is nothing you can do about it anyway and spending hours watching chages nothing. This printer has a Sanguinlou board, no defunct in preference to the Geeetech GT 2560 and even to find the software to upgrade is a real nightmare. You first need to install Arduino 1.0,01, this contains the board for Sanguinolou, all latest version of Arduino IDE do not. It is possible to attach a 3D probe but very difficult to update the firmware. Reading Richard?s post I tend to agree that 3D probes can be horses for different courses, again it?s all an art. if you do not have a solid bed and glass to work from, then leveling and setting initial Z heights can be intimidating. I removed the IMHO the stupid 4 x spring leveling adjusters, very "heath robinson" and replaced with 4 x Delrin blocks., now permanent. Naturally the varoious heights are crucial in each corner and Red Bull cans cut up make perfect shim material. So I devised a DTI that hangs from the top X axis rod and this serves several functions. Calibration of the Z axis stepper motor, setting zero 0 off the glass and in my case a 60 mm build of slip blocks to check and calbrate the movement. The DTI also seves to guarantee that the glass is flat and level, some shim under the riser blocks worked a treat. I did these mods and made tooling 3 years ago and haves never an issue of bed levelling. see photos 1 thru 4 Photo 5 a new design blower using 2 x fans, it clips onto the end of the extruder stepper motor. The heater glass I glass beaded one side, as I use ABS very frequently, and the roughened surface really helps in stopping the corner lift, a common problem whn printing with ABS. The nozzle from the glass height, I replaced. that IMHO the spring loaded switch for a Honeywell micro switch and fitted a new adjuster for fine tuning. I never use the thickness of a piece of paper but a slice of Red Bull can as my shim to adjust the height. Again depending on variations of my workshop temp, from -10C to 40C I rareley need to adjust, but only if I change nozzles. see photo 6 of the new height adjuster and switch. The as supplied 3 mm screw IMHO was a NO NO. Between the heater plate and the aluminum bed, I slipped in a piece of 180 mm x 180 mm cork.see photo 7 Ikea cork table mat, milled down from 20 mm to 17 mm thick.?I have 1 mm of air gap only, this prevents the bed heat convecting into air. Saves on the bed heater and power usage. Photo 8 printer inside a Hood, with clock, temp, and humidity gauges. This will do for now on 3D mods, hope of interest, and any questions please ask. Cheers -- John
Started by John Lindo @ · Most recent @
Auto-Oiler replacement for Myford and other drip oilers. 16
*Preamble...* Having owned my ML7 lathe for some 30+ years I learned to live with the vagaries of the spindle drip lubrication system. However, fitting an inverter and 3ph motor and running it at higher speeds set me wondering if such hit and miss lubrication was adequate. After much pondering I came up with the idea of using a peristaltic pump driven by a stepper motor turning X number of steps to deliver a metered quantity of oil to each bearing, the stepper timing being controlled by an Arduino. After several prototypes and may hours of testing, it worked to a degree but I wasn¡¯t happy with the repeatability nor my ability to write code for the Arduino. At this point I turned to a very good and long suffering friend who, to say the least, is a bit of a whiz when it comes to programming. Mark had previously helped me sort out problems I was having with my electronic lead screw by writing software that counted encoder pulses and highlighted when the system was picking up spurious signals ¡­ a fantastic bit of work without which I¡¯d have never got the system working accurately. Now with some brains on the project things could progress to add more features and allowing a change to DC motors (although we have retained the code for stepper motors if people wish to use them). This is a relatively cheap, fully automated, oiling system which I believe solves most of the problems people experience with mechanical oilers. The system is basically as follows ¡­ An Arduino controls two motors which drive two separate peristaltic pumps. The pumps draw from a small oil tank and pump oil to two sight glasses mounted on each spindle bearing. A thin pipe at the top of the sight glass drips oil into the bearing and triggers a photo interrupter (PI) sensor to confirm that the bearing has been oiled. The system will give an alert if no drip has occurred. Above are all the components which comprise the system. It should be possible to build this for less than the cost of new manual oilers. The system can work in three modes ¡­ 1) Oiling frequency irrespective of the lathe running. Whenever the Arduino is powered up a drips occur at a preset time interval until power is switched off. This is default mode and relies on the operator remembering to switch it on and off. 2) Oiling based on the lathe running. A signal to the Arduino whenever the lathe starts and stops initiates drips at a preset time interval. This set up will require the lathe to have both an isolator switch and a start/stop switch. Turning on the isolator also powers the Arduino which does an initial drip prior to the lathe running. It then operates at a preset time frequency based on whenever the lathe is running. 3) Oiling frequency based on lathe rpm. An isolator and a start/stop switch are required for this mode which again allows for oiling prior to the lathe being started. A tachometer or encoder is required or a PI sensor similar to the drip sensor can be used. With this mode drips are delivered based on a preset number of spindle revolutions so the faster the spindle is turning the more frequent the drip. This is the system I¡¯ve built. The system has an alert function which triggers if a drip is not detected after a preset number of seconds or revs. Number of drips per cycle can be preset. If required the Arduino sketches can control up to 6 motors. Below are photos and brief explanations of the system I built. I employed the use of a 3D printer, but it would be quite possible to build a system using alternative components such as hobby electronic boxes and to fabricate the pump to motor adapter. A full down load of Arduino sketches, software to write sketches, an in depth wiki explaining the Arduino library, electrical schematics, .stl files for 3D printing and a BOM can be made from on Marks GitHub at ¡­ https://github.com/naylom/OilerLib All the code on GitHub is freely available without restrictions on use. * BOM ¡­* A bill of materials with prices current at the time of writing is available here ¡­ https://github.com/naylom/OilerLib/blob/master/Implementation%20Example/Auto-Oiler%20BOM.pdf ( https://github.com/naylom/OilerLib/blob/master/Implementation%20Example/Auto-Oiler%20BOM.pdf ) This lists all the major components required for the project. Parts could most likely be found cheaper with a little hunting around. I¡¯ve assumed that as typical hobby engineers prospective builders will have a the usual bits of scrap, fixings and hoarded items available to complete most mechanical parts. * Sight glasses ¡­ * These are a relatively easy turning exercise I made mine from aluminium and 15mm OD acrylic tube although later experiments showed that 20mm acrylic (same size as the oil tank) tube could be used with the benefit of the PI sensor having more adjustment. The thread used between the Acrylic tube and aluminium housings was 15 x 0.75mm. A slot is milled in the acrylic to accept the PI sensor such that it¡¯s a nice tight fit and held snugly. A small bore tube which produces the drips is super glued into the top of the sight glass and if long enough can be used to strengthen the hose tail by running its full length. The one critical dimension is between the end of the drip tube and the top of the PI sensor which should be no less than 3.5 - 4mm. This allows a drip to leave the dip tube completely before triggering the PI sensor. Acrylic tube of the appropriate dimensions is readily available on eBay as is the drip tube which was obtained by buying a couple of dropper bottles which come with a selection of interchangeable nozzles. I used the 1.25mm OD nozzle which, as best as I can measure, has an ID of 1mm. Stripping the plastic off the tube in preference to cutting the tube should give sufficient length to reinforce the hose tail. A bonus of buying the tubes this way is that you get a couple of handy dropper bottles for cutting fluid or other duties. The thread at the bottom obviously needs to suit the bearing you¡¯re fitting it to which in the case of the Myford is 1/8 BSP. A Lock nut will be required to fix it in position with the PI sensor located to the rear of the lathe. * PI sensors and cable* *s ¡­ * * * I used USB cables as these have the correct number of cores, are cheap and are readily available as are the sockets into which they plug. The PI sensors are ref number H92B4 also readily available on eBay. To pre-empt questions... yes they seem to work just fine doused in oil. Wires were soldered to the PI sensor and it was then potted with hot melt glue using a simple mould machined out of a suitable plastic. Be careful not to use too much glue when potting as it¡¯s possible to fill the sensor completely and obscure the LED and photo transistor. If you buy fabric braided cable, putting a drop of superglue on the braid before cutting keeps everything neat and tidy until you pot it. * Motor and pump housing ¡­ * The peristaltic pumps available on eBay or Ali express are supplied with a direct drive motor which is way too fast for this duty. I replaced the motors with 12vDC geared motors type S30K and incorporated an adapter into the housing design to couple the two together. Alternatively stepper motors type 28BYJ-48 can be used along with the driver board type ULN2003. As can be seen from the photos I 3D printed my housing but if you don¡¯t have access to a 3D printer an adaptor between the pumps and motors could be made using the plastic flange supplied with the pump and a machined block of plastic or aluminium and mounted in a proprietary project box. A drive adapter needs to be made to connect the motors to the pumps. Thin end directly drives the pump rollers and the slot engages with the motor shaft. In testing I noticed a slight erratic rotation which, although it worked just fine, I believe is due to this coupling. It¡¯s effectively half an Oldham coupling, so as an improvement I¡¯d suggest a full Oldham coupling could be made. Ref ¡­ https://en.wikipedia.org/wiki/Coupling#Oldham The pump housing contains a small, cut down bread board and a couple of USB sockets. The bread board is used as a means of connecting a multi-way cable from the Arduino, the motors and the USB cables from the PI sensors along with associated resistors all as shown on the electrical schematic. * Oil tank ¡­* The oil tank in my design is made from 20mm acrylic tube glued to a printed manifold and the assembly glued on to the motor housing. Making it separate to the housing made for easier printing. Brass hose tails were turned with an M5 thread, heated up and screw into M5 modelled threads in the manifold. If you get the temperature right and don¡¯t mess them around whilst cooling, this fixing method forms an exceptionally strong and oil tight joint. A press fit lid was printed to cover the top of the tank. I had considered other ways of making an oil tank. Top of the list was a Tic Tac sweets container which is transparent and has a ready made cap. It seemed a little large so I made my own, but the idea may be of use to those without a 3D printer. * Arduino and screw shield ¡­ * An Arduino Uno is used to control the system. A screw terminal shield is well worth the investment as it allows mounting of various components and makes for easy connecting to the Arduino. The two green LEDs indicate a pump motor is running and the red LED is the alert indication. I 3D printed a simple bracket to mount the Arduino in an existing electrical cabinet which allows the USB socket to be accessed through a cut-out in the enclosure, this would be an easy fabrication for those without a printer. *Electronics ¡­* Not my area of excellence, so if anybody spots any errors please flag them up! An electrical schematic for the DC motor version can be down loaded from here ¡­ https://github.com/naylom/OilerLib/blob/master/Implementation%20Example/Lathe%20Auto-Oiler%20with%20DC%20motors.pdf and the stepper motor version from here ¡­ https://github.com/naylom/OilerLib/blob/master/Implementation%20Example/Lathe%20Auto-Oiler%20with%20stepper%20motors.pdf The drawings show specific pins being used but any digital pin can be used for any duty provided it¡¯s correctly detailed in the Arduino sketch. Where you mount the various components will depend on your build, but follow the schematic and everything should work! * Pulsed signal for spindle revs ¡­* This is only required if using ¡°work done¡± mode. On my system I used a spare phase from a spindle driven encoder fitted for my electronic lead screw. However for completeness and to assist others who may be interested in implementing the ¡°work done¡± mode I made a quick lash-up of an encoder using the same PI sensor as used to monitor the oil drips and tested it with Marks Oilerlib sketch to in excess of 1200 rpm. The total cost is probably no less than a couple of quid depending on materials to hand. My version really was a lash-up using a hose clip, a bit of bent aluminium clamped to the collar on the left of the spindle ¡®V¡¯ pulleys and I used the mould I made for potting the PI sensors and a G clamp on the front edge of the head stock casting. A far more elegant solution could be fabricated with a custom made clamp round the spindle. The sensor would be better located behind the spindle where there is more space and bracketed off the casting which supports the counter shaft, down here... *Arduino sketches and software ¡­* As with electronics, this is not my area of excellence. All the sketches and software for this system were written by Mark without whose expertise this project would not have been possible. I¡¯ll assume for the sake of brevity that people wanting to build this project have a basic knowledge of things Arduino and concentrate more on Marks clever bit of software which complies the sketch for you. If you haven¡¯t already, download and install the Arduino IDE from ¡­ https://www.arduino.cc/en/software Download and install Marks software and sketches from ¡­ https://github.com/naylom/OilerLib/releases (Note release down load will include electrical schematics,.stl files for 3D printing and a BOM) and install OilerLib-1.5.7 in your Arduino folder and be sure to put a copy in you library folder too. You can build your Arduino oiling sketch using the examples included in the OilerLib release and the extensive GitHub Wiki but an easier method for those not used to programming is to use the included OilerBuilder MS Windows application. This application allows the user to enter the pin numbers and parameters of the system they want to build, and it then auto generates an Arduino sketch. The O ilerBuilder application will be found in the OilerLib- 1.5. 7 down load in examples\OilerBuilder folder. For demonstration I¡¯ll show OilerBuilder populated for the system I built, a two DC motor system controlled by lathe rpm, but mention alternative variations as I run through. The example uses the pin numbers shown on the electrical schematics. Open the OilerBuilder application and you'll most likely get a warning because it¡¯s by an ¡®unknown publisher¡¯. Ignore this and after a splash screen you¡¯ll arrive at this page ¡­ * Motor 1 tab * This first page defaults to a DC motor but at the top is an option to set up a 4 pin stepper motor if preferred. ¡® Inputs Pin#¡¯ is the pin to which you¡¯ve connected the output from the PI sensor pertaining to motor 1. ¡® Inputs PinMode¡¯ selects INPUT or INPUT_PULLUP. The electrical schematic shows a pull down resistor so INPUT is appropriate, but if you are using an alternative circuit internal pull up resistors can be set here if required. ¡® Inputs # Drips¡¯ to stop motor is pretty self explanatory, it¡¯s the number of oil drips required from this motor each time it oils. ¡® Inputs Debounce time (ms)¡¯ This setting determines the minimum number of milliseconds required between valid signals from the Photo Interrupter. By setting a minimum value, it prevents duplicate or spurious signals implying a drip has occurred when it hasn¡¯t. If for any reason you find that one drip is being recorded as multiple drips this value can be increased. ¡® Outputs Pin 1#¡¯ is the out put pin which drives the relay to operate motor 1 *Motor 2 tab * This is a repeat of motor 1, but obviously with the pin numbers to suit motor 2. *Alert tab * ¡® Alert pin#¡¯ sets which pin gives the alert signal. ¡® Level held at during alert¡¯ dictates how the pin behaves. High means it out puts 5v in alert condition and low means it sits at 5v all the time there is no alert, dropping to 0v in alert condition. ¡® Alert threshold¡¯ sets the number of seconds or revs (dependant on later configuration) should pass between the start of an oiling operation and the alert being triggered. Be aware that the pumps will take time to produce a drip so don¡¯t set this number too low or the system will trigger the alert before the drip has occurred. *Oiled Machine tab * Here you can set the mode of operation, either ¡®Power on¡¯ or ¡®Work done¡¯ mode. You can enter details for both modes, but in the final tab you specify which mode you wish to use. If neither is selected i.e. both input pins are set to -1 the system will run in default mode where the system oils every X number of seconds all the time the system has power irrespective of what the lathe is doing. ¡® Power on¡¯ mode uses a signal to say the lathe is running, typically an output from a relay operated by the lathe start/stop switch. The pin to which this out put is connected is entered into the ¡®Input pin # box¡¯. ¡® Inputs PinMode¡¯ selects INPUT or INPUT_PULLUP. The electrical schematic shows a pull down resistor so INPUT is appropriate, but if you are using an alternative circuit internal pull up resistors can be set here if required. ¡® Sig level¡¯ dictates how the pin should recognise the input signal. High means that 5v will indicate the lathe is running and 0v indicates the lathe is stopped. Low means the pin operates in the opposite fashion to above i.e. 0v means the lathe is running and 5v means the lathe is stopped. ¡® Work done¡¯ mode uses a pulsed signal for spindle speed. The pin to which this pulsed signal is connected is entered into the ¡®Input pin # box¡¯. ¡® Inputs PinMode¡¯ selects INPUT or INPUT_PULLUP. The electrical schematic shows a pull down resistor so INPUT is appropriate, but if you are using an alternative circuit internal pull up resistors can be set here if required. *Final tab * ¡® Set Motor Restart Mode¡¯. Here you set the event that triggers motors to (re)start oiling. Not all options will be visible depending on previous settings, but the three options are: ¡® On elapsed time (secs)¡¯. Default mode, where the system restarts the motors after a configured number of seconds. Irrespective of what the lathe is doing. ¡® On powered time (secs)¡¯. System counts seconds that the lathe has been running and when this hits the configured limit it restarts the motors ¡® On machine work (units)¡¯. System restarts the motors after a configured number of revolutions of the lathe spindle. Select whichever mode you are using then, in the ¡®Threshold¡¯ box, enter the number of seconds or revs. between oiling operations. And finally ¡®Sketch pathname¡¯. If you have the Arduino IDE installed, then it will attempt to create the sketch in a folder called OilerBuilder in the standard Arduino sketch directory (i.e. in the same place the Arduino IDE normally stores sketches). If this cannot be found it will create the OilerBuilder sketch in the temp directory. You can change the path to another destination if you wish. That should be it, click ¡®Create Sketch¡¯ and open the file. You should have a sketch similar to this ¡­ Upload it to your Arduino and things should spring into life. You can change any of the #define parameters in the sketch. Each has a description of its purpose. Alternatively you can make changes in OilerBuilder application and create another sketch which will overwrite the first. In the time I¡¯ve been running the completed version of this system it¡¯s worked well. I¡¯d welcome any suggestions, improvements and corrections.
Started by Julian @ · Most recent @
A Drip Coolant System 34 #MISC
Hello, All, I finally got my new mill into my basement shop, reassembled and mounted. The subject came up of using coolant. When I use coolant on the milling machine, I usually have a spray bottle that I'll use to spray the tool where it's in contact with the work, but it's messy. On my lathe, I again don't use coolant too often, but when I do, I use a drip system that John Lindo had described to me some time ago. As I won't be standing there watching the entire job, I won't be there to spray the tool when running CNC. So I figured that I will apply the same drip coolant system. I thought it might be interesting for others so I will describe it here. To be clear, the idea was John's and I just stole his implementation. Basically, it uses intravenous tubing and the drip-speed regulator to control the flow of coolant. You can buy these on Amazon, though I got mine from several hospital stays. They were just going to throw them out anyway! The portion of the IV tubing that normally is pushed into the plastic IV bag is instead secured to a container. I used a one-liter water bottle, while John uses a 4-liter container. At the other end, a short length of copper tubing is used to deliver the coolant to the desired spot. You will need some way to hold the copper tube in place. I took an old LED gooseneck light and removed the gooseneck. This is mounted to a small block, and I attach the block to the cross-slide when coolant is required. Then just position the copper tubing, set the drip rate, and start machining. It's a simple concept, and I've included a few photos of mine (with the blue-colored coolant) and John's (with the yellowish-colored coolant) to clarify my description. So next time you're leaving the hospital, and they finally remove your IV, ask them for the tubing. I have never had a nurse refuse! -- Regards, Charlie New Jersey, USA SATTINGER¡¯S LAW: It works better if you plug it in. EDWARD'S LAW: It works even better if you turn it on.
Started by CLevinski @ · Most recent @
Cover photo description
Septembers 2021 cover photo Burger holders 3D printed. Photo shows Male and Female halves fitted together. The female tenon air gap is 2 mm wide , male tenon is1.5 mm thick, total height 38 mm. Two halves printed at the same time in one color, second set printed in a different color, then mixed and matched to emulate the famous Burger supplier colors. An excellent test for proving out accuracy of 3D machines and a practicle present for regular Burger eaters. Simple rinse under warm soapy water for hygine purposes after use. I hope of interest. Have a good digitalhobby September. -- John
Started by John Lindo @
#ARD Arduino Mega #ARD
An idea I gleaned from Richard UK Remove the 9V jack input plug and replace with a 2 x wire input terminal block. Simply desolder the board pins and two securing pins using the copper desolder strip,, carefully wiggle the jack off the board and solder in the terminal block. This makes any wirng into the Arduino that could be inside inside a control box much tidier and secure.. Hope of interest. Photo shows a before and after modification. John
Started by John Lindo @
Offlist -- RE: [digitalhobbyist] New Mill and CNC Conversion 42 #MILLS #CNC
Hi Glenn, This is indeed a strange group. To be told contribute or else we'll throw you out. And then if you do you get told your contributions are invalid. Very strange. Or in my case because I mentioned my Electronic Lead Screw project was told to shut up because it was a commercial product. Which it wasn't and is totally open source. In fact I used the Shumatech Keypad approach for it. I've even written a tutorial on how to make one. Anyway, I've had a working DRO-350 for the past 14 years or so. The DRO-550 is assembled but in the box as I saw no need to upgrade. I used the caliper type scales with it. And probably the most important part using brass tube and epoxy I created battery shaped clones with tantalum and bypass capacitors inside. Absolutely no problems other than the DIN connectors I used on the bottom of the box. The first two photos are from 2007. The last one shows it mounted on an arm inserted into castings I made for something totally different. I just joined this group. Very friendly bunch. Not exactly email based but there seems to be a wide variety of people from all over the world. https://www.hobby-machinist.com/ John Dammeyer "ELS! Nothing else works as well for your Lathe" Automation Artisans Inc. www dot autoartisans dot com From: [email protected] [mailto:[email protected]] On Behalf Of Glenn N Sent: July-21-21 2:19 PM To: [email protected] Subject: Re: [digitalhobbyist] New Mill and CNC Conversion #MILLS #CNC I joined the group to see if it could generate some interest in me doing CNC and CAD. I am a retired ET with more than 36 years of electronics background. I put together an all manual machine shop when I retired 15 years ago. I purposely avoided anything to do with electronics as I am burned out on it. I even built the shumatech DRO350...what a shitshow that turned out to be. Poor design with lots of noise issues. Even down to getting the polarity wrong so you have to use batteries with the scales...Frustrations I don't need. So, I bought the DRO 550 as it was supposed to be excellent and a huge improvement...then people started using them and all the glitches started falling out. Fortunately I hadn't bought glass scales yet and all the parts are still in the box. So I will quit lurking and go elsewhere. Glenn
Started by John Dammeyer @ · Most recent @
#3D New printer. 3 #3D
Finished assembling an Acrylic prusa Geeetech I3, I have the prusa Geeetch Aluminium frame type, this Acrylic should be sold next month, the customer wanted a fully assembled printer that was functional. The Geeetech kit price of €135 , free shipping from Germany to Spain, all parts correct and assembly very easy, a good deal for begginers into 3D printing. Test printed a 2 x scale Benchy, before the happy burger holders, all seemed OK. The new GT 2560 board has many new print options. very nice indeed. I use 4 x corner heater bed Delrin blocks and not the as standard screws with springs. Also use a modified Dial indicator to chech level that slots onto the X axis rail. This allows easy bed levelling by shimming if necessary the blocks on the 4 corners and also allows for synching the 2 x Z axis screws. Also I use a .15 mm bras shim for nozzle to bed adjustment,lastly I opt for phosphor bronze nozzle heaters which are easy to make. my personal choice, as I find the aluminiun heaters radiant to much heat away from the nozzle. The fan blower holder I desined and printed allows for 2 x fans, air blows along the legs either side of the heater block, the cross mounted fan blows arir downwards through holes in the base of the holder. Actual fans holder just clips onto the end of the extruder stepper motor body. Hope of interest. -- John
Started by John Lindo @ · Most recent @
Happy burger holder
Just finished printing burger holders, one half slips into the second half by means of a slot. Printed 118 % larger than the attached STL files. A standard 200 mm x 200 mm printer will take both hlaves at the same time, therefore if you print one set in yellow and the second set in red, after swap them around then it?s OK for McDonalds . Hope of interst and enjoy -- John
Started by John Lindo @
#3D #LATHES Soft Jaws #3D #LATHES
Hello forum members Cover photo August 2021 shows a 125 mm dia chcuk (nominal 5") fitted with master jaws . These were machined using phosphor bronze (PB) material. The slave jaws are bolted and positioned for accurate location with dowel pins and tenons onto the front of the master jaws. Intially I 3D printed a set from CAD drawings to prove out the CNC (g code) scroll development, then cut a set in aluminium before finally making a set in PB. There is a full set of articles of manufacture in Home Shop Machinist and I am sure if you contact George Bullis (editor) he will assist in back issues of these. I made soft jaws for 80 mm 100 mm dia also. Attached a couple of photos. Many thanks and hope of interest. -- John
Started by John Lindo @
FREE Machine Stand 2 #MISC
Hello, All, I don't know how many of you live within driving distance of Central New Jersey, but I thought I would post this here first. I have a machine stand that was given to me by a friend. I had planned to use it in a project that never materialized. I am in the process of cleaning out my shop to accommodate my new mill, which I plan to CNC, and the stand has to go. As it was given to me, I am going to pay the favor forward and offer it free to anyone who is able to come pick it up. It needs a paint job but is otherwise in pretty good shape. Full approximate dimensions (measured by me with a tape measure) are included in the sketches, along with some photos, below. As an overview, the total height is 25" and the finished surface on which the equipment would mount is 13 1/2" wide by 15" deep. It weighs maybe 60-70 pounds. I was able to manhandle it up out of my basement by myself, but just barely. Either send me a PM or post here if you are interested. Thanks for reading! -- Regards, Charlie New Jersey, USA SATTINGER¡¯S LAW: It works better if you plug it in. EDWARD'S LAW: It works even better if you turn it on.
Started by CLevinski @ · Most recent @
Hello
Hello
Started by Alliok @
Mini-mill Belt Drive conversion 4 #MILLS #MODS
I just finished the belt drive. After plenty of thinking on the project of making it using Jerry's drawings, I decided that it was easier to buy the kit from LMS which was on sale last week. It was an easy task to install. Took me about 30 minutes. Everything works fine but I do not like the acrylic guard supplied in the kit. It is too weak. I am in the process of making a 3D-printed guard. The guard has to be removed whenever the belt is accessed. It is easy to forget to replace the guard after moving the belt from one set of grooves to the other. This can be risky as my hands may access the belt area when the mill is running. Prasad Eastern PA
Started by Prasad @ · Most recent @
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