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Cruise control 93' EV GL

Tim Cole
 

Hi all,

Our cruise control works, but doesn't seem to hold speed without
"wandering" up then down. It is not dramatic but very annoying.

Is there an adjustment one can make to fine-tune and hold cruising
speed?

Thanks,
Tim

tim.s.cole@... or coltm@...


Source for engine block

 

Try Tomcat Auto Parts @ , they have a
couple of Eurovans, one is a diesel. They deal in used blocks now and
then.


Spark Plug Wires - VR6

Eckhard Rolz
 

strgcard@... wrote:

jm-@... wrote:
original article:
Does anyone have: (a) an explanation for the pricing on spark plug
wires for the VR6,
Try







These are my favorite sites.
Good luck--I paid $79 for wires for my 93 5cyl.
Eckhard


Re: Spark Plug Wires - VR6

 

jm-@... wrote:
original article:
Does anyone have: (a) an explanation for the pricing on spark plug
wires for the VR6, or (b) a lead on a supplier of quality parts who
didn't get the memo about price gouging? I figure this engine should
be in at least several hundred thousand vehicles worldwide now.
There's got to be a better source than what my mechanic has turned up
so far.

Joel Funk
97 EVC (30k miles)
Joel,
Try Mark at Adirondack Motors(sp?). His e mail is
mark@...
I just bought a catalytic converter for my '93 EV MV for less than half
of what VW wanted. I previously bought plug wires for the 5 cylinder
from him also. If I remember right, they were $59 (original Bosch).

Rod in west Texas


Re: Damaged Engine

 

This may be a naive question but I'll ask anyway. If one were to lunch a 5
cylinder engine, could you replace it with the VR6?

John Coleman
93 EV WK


Re: EV: VW Parts Distribution / Do you really want a VW?

 

Wade,

Good job keeping a level head and avoiding inflammatory statements. My hat is
off to you and I for one, am glad you are participating in this group.

Thanks,
John Coleman
93 EV WK


Spark Plug Wires - VR6

 

Does anyone have: (a) an explanation for the pricing on spark plug
wires for the VR6, or (b) a lead on a supplier of quality parts who
didn't get the memo about price gouging? I figure this engine should
be in at least several hundred thousand vehicles worldwide now.
There's got to be a better source than what my mechanic has turned up
so far.

Joel Funk
97 EVC (30k miles)


Re: EV Exhaust Knock

 

Andrew,

I had an exhaust rattle from under the passenger seat of my 93 MV. I
discovered that the heat shield between exhaust system and floor pan had come
loose. I reattached it with a drill and pop riveter. It was in an awkward
location and I was very glad I had gotten the kind of pop riveter that works
straight ahead as well as 90 degrees.

Good luck finding your rattle source,
John Coleman
93 EVWK
Boulder, CO


Re: 2000 EV - Chrome ring?

Bill Segesser
 

apparently he has quite a nice porta-potty...
;-)

-----Original Message-----
From: Larry Schellhase [mailto:schellhase@...]
Sent: Tuesday, November 16, 1999 1:57 PM
To: ev_update@...
Subject: [ev_update] 2000 EV - Chrome ring?


Where was that chrome ring?

--- LTVess@... wrote:
Listees:



Some changes to come mid year (production week 36)
will be chrome interior
door handles chrome ring on the shit knob and a
chrome button for the
parking brake.


Re: ev_update digest

 

Two tennis balls (we used green ones), one in each front corner of the roof
when closed. That's what worked for us. No more rattles from the pop top.

Jim
95 EVC
S. Arizona

In a message dated 11/16/1999 3:39:52 AM Mountain Standard Time,
ev_update@... writes:

<< n a message dated 11/14/99 11:57:20 PM Eastern Standard Time,
kgkirkley@... writes:

> When traveling on rough roads (paved or otherwise) my '97 Eurovan
> Pop-Top makes a lot of noise as if it wasn't locked down. I'm always
> very careful about how the pop-top fabric is folded and that the
> pop-top is latched. I think some of the noise may be coming from the
> bed-board rattling overhead.
> Has anyone else experienced this and how did you treat it???
> Kent Kirkley
> '97 EVC
>>


Re: Cruise control 93' EV GL

 

Tim,

There must be something that can be done. Mine continues to be rock solid in
holding speed.

In a message dated 11/16/99 10:20:56 PM Eastern Standard Time, coltm@...
writes:

Our cruise control works, but doesn't seem to hold speed without
"wandering" up then down. It is not dramatic but very annoying.

Is there an adjustment one can make to fine-tune and hold cruising
speed?

Bob Williams
93 Weekender with 5-speed and 133,000 miles
Severna Park, MD


Damaged Engine and Transmission

Eckhard Rolz
 

Sklashley@... wrote:
I just had my EV in for the auto tranny service 2 weeks ago. Now suddenly
the transmission is slipping. I'm afraid to drive it and cause more damage,
and afraid to take it back to the garage as they may cover up any damage they
caused.

Steve,
do you know what they mean by service? Did they just change the fluid or was it
rebuilt? If they simply changed the fluid (and possibly the filter?) then I would
follow the manual and check the fluid. If it's low, add some and hope that
nothing is damaged.
There are two procedures for changing the fluid.
1. the cheap one: Drop pan, drain fluid, possibly replace filter, replace pan and
gasket, refill.
2. the more expensive one ($80 and up): Here they flush the system, including the
torque converter. They suck out the old fluid through the filler and dipstick
hole.
Both procedures are noninvasive and, aside from not adding enough fluid, nothing
really can be damaged. On mine I took the valve body off and put it back on
without any problems, and I did not know what I was doing. So I doubt that they
did any damage, unless the tranny was disassembled.
The Bentley manual mentions that "when cold, the ATF should extend up to the 20C
(68F) marking," which is a mark on the dipstick below the Min marking.
"ATF must be up to normal operating temperature of approx. 60C (140F)." Make sure
the engine is running when performing this check.
Not enough ATF is the #1 cause of transmission failure (according to my
mechanic).
My German manual for my Jetta mentions slipping as a sign of low fluid.
For service bulletins check:



As I have mentioned before these transmissions are known to have problems,
requiring rebuilding prematurely. Supposedly there are problems with the valve
body. Most transmissions shops will offer to rebuilt them for you but they are
not equipped to do so. There are special tools needed and most of the guys I
talked to did not even know that it did not have any bands like the traditional
transmissions. Hence I decided to buy a used unit. There are plenty of used and
rebuilt transmissions available, provided yours is a CEU or CKA.
But I am sure adding fluid will solve your problem. If, by any chance, you need a
transmission I can give you a long list of places that have them in stock.
Good luck
Eckhard


2000 EV - Chrome ring?

Larry Schellhase
 

Where was that chrome ring?

--- LTVess@... wrote:
Listees:

I just received VWs 2000 Press kit here at work a
few minutes ago and all
four versions (GLS, MV, MV Weekender and EVC) will
be offered by VW for 2000.
The only option is a sunroof on the GLS and MV.

Some changes to come mid year (production week 36)
will be chrome interior
door handles chrome ring on the shit knob and a
chrome button for the
parking brake.

A key operated remote control locking system is
standard as is tinted glass
(from the B pillar back) and a brake wear indicator.
The GLS can be ordered
with the separate middle seats in place of a bench.
Only the outboard seats
have three-point seat belts. Also on the GLS, two
additional reading lights
are provided.

Todd
93 EV GL
90 Passat


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Re: Eurovan Pop-Top more tips

Patton, Kevin
 

We usually don't sleep upstairs. But when we do I hate it when my
pillow falls down from up there in the night. We keep a string tied to each
of the pull-down handles on the inside of the pop top and to the pillows.
Fallen pillows can be reeled in with the string.


Eurovan Pop-Top Rattle?? - Tips

 

Tip 1.
I have a 93 westy also and replaced the stock foam strips with new foam
door weather stripping all around on the 3 sides. This helped the bed
board. I also added pipe wrap (slited black tube foam) around one
support pipe when I fold them down. I also keep a small board to place
over the latch hole so it does not close all of the way then take a
paint stick I rounded off and poke the canvas in all the way around
from the outside. With the latch propped up the top can be raised a
little from the outside as needed. Then remove the board and pull it
down. Depending on the road surface and temp the top does make some
noise just being a pop top. I do get a noise just from the latch at
times.

Tip 2. I use if we are not sleeping upstairs but use it for storage
while parked. I pull the bed board flip it over and place it to the
front of the pop top. You can then place coolers and large items in
the high end and are able to access the back of the bed for your
luggage etc. This also still leaves the center open for using the
table and standing up.

Tip 3. I keep 2 velcro bands in the top to wrap around the upright
hinges to keep them locked. The kids have a tendence to grab this bar
and pull on it when climbing. This helps so the heavy top does not
fall on them. The winnes have struts to keep them up so it is not
needed.

Tip 4. Go to the drive-in and let the kids watch from the top they love
it.
Not a bad date spot also. Just park in the back. Beverages in the
cooler!

Let us know if you have any additional tips to help out.
Yegs


Re: Eurovan Pop-Top Rattle??

James H. McCarthy
 

Can you tell us how? I've looked and found it all to be very tight
quarters, and could not figure out what to turn to tighten. My rattle is
mostly on the passenger side hook. Jim McCarthy

At 12:51 PM 11/16/1999 -0800, skammerer@... wrote:
I solved the rattling on my (& EVC by tightening up the two hooks that
engage when you pull the top down. It worked wonders.
stevek
Jim McCarthy
ex '87 Westfalia
'95 EuroVanCamper
Somerville, MA, USA


Re: Eurovan Pop-Top Rattle??

 

charles bragg <cgbrag-@...> wrote:
original article:
At 08:54 PM 11/14/1999 -0800, Kent wrote:
When traveling on rough roads (paved or otherwise) my '97 Eurovan
Pop-Top makes a lot of noise as if it wasn't locked down. I'm always
very careful about how the pop-top fabric is folded and that the
pop-top is latched. I think some of the noise may be coming from the
bed-board rattling overhead.
Has anyone else experienced this and how did you treat it???
I'm still de-rattling my 99 EVC. I *think* I lowered the roof noise
a lot by leaving the cushions *and* a modest-sized down comforter in
the upper bunk while the top is down. I wouldn't want to leave too much
up there and do damage to the top, but this seemed like a reasonable
step.
I solved the rattling on my (& EVC by tightening up the two hooks that
engage when you pull the top down. It worked wonders.
stevek
97 EVC - still can't get email delivery of the ev-update.
have to go to the site.
-- Chuck 99 EVC


========
Chuck Bragg, Santa Monica Bay Audubon

cgbragg@...
fax: 209-671-6396
========


Re: Damaged Engine

Eckhard Rolz
 

or the place in Auburn Hills, MI (whose name I
forget..) for a complete engine.

The place is called Parts Place
Tel. 248-373-2300
They are pretty expensive (often close to dealer price but they also deal in
"recycled" parts.)
Eckhard


Re: Damaged Engine

Eckhard Rolz
 

Where can I go if I decide to do it myself?

Are the Audi AAF and ACU engines a direct swap?
Sorry to hear about your problems. Mine has the exact same mileage. I guess
next oil change I will remove the oil pan and check for any particles.
While searching for a transmission I came across the following sites. I
don't know if they actually carry the EV engine.








If you are looking for a used one try





I know John's Westside Auto Parts in Oregon just got a wrecked 93 EV. I
bought the transmission-supposedly 49 000miles. 1-800-386-1399
Also Lakeview Auto Parts in Charlotte NC just got one today (they called me
and tried to sell me the transmission) 1-800-336-7595

I also saw a 93EV for sale on the following web site. I think he wanted
$3000 (he is in Texas).
click in the bottom scroll bar on Auto
Discussion, then type in "Eurovan" and mark the box "messages containing . .
. "

I have a long list of junk yards that sell over the internet. If you need
some addresses, send me an email privately and I'll send you the list. I did
hours of research in an attempt to find the right transmission. I found a
number of them, but mine has a really obscure code and it was difficult to
find one. But there used to be an engine with those transmissions and they
are all the same. According to the Bentley manual it seems to be a pretty
straight forward job to remove (drop) the engine. I will put my new tranny
in next week and I will let you know if there are any difficulties.

Good luck
Eckhard


Re: Damaged Engine

Chris Noeske
 

Since you took such good care of you engine you probably still have a strong
upper end of the engine, and the engine is worth keeping. How bad is the
crank scored? Depending on the answer to this, you could probably get
oversized bearings for the crank, and have it turned to accept oversize
bearings. These parts should be available from VW, although expect long lead
times. Or you could buy the used crank, from the person on this list that
overheated his engine. They are parting out the old block, and I'm waiting
for a price on the exhaust manifold. Correct me if I'm wrong but the crank
should still be fine in an overheated engine. Personally I'd probably go
with the used crank. In addition, you may get buy with "just" pulling the
transmission. Leave the engine in the car, and remove the crank from the
bottom. Remember to always store the crank in a vertical position, never
horizontal, as it may get excessive runout. I have no idea how the crank
will have to be packaged to ship without damage.

Hope that helps

-----Original Message-----
From: shrum@... [mailto:shrum@...]
Sent: Tuesday, November 16, 1999 8:56 AM
To: ev_update@...
Subject: [ev_update] Damaged Engine


Hello to all,

Please be patient with me since what I'm about to tell you all may
happen to you one day (hopefully not) and maybe someone will be able to
help me with some information.

I've had my '93 EVGL for about three years purchasing it with about
39K on the odometer from a dealer in Tacoma, WA. As a machinist, I
understand about machinery and maintenance. I therefore change oil and
filter (VW filters only) every 2500-3000 miles. The engine was never
"redlined" and usually run between 3000 and 4000 rpm. It was also
never overheated and the coolant was changed every year (spring tune
up) since I've had it. And finally, I have never ran the engine out of
oil, in fact I check it often and make sure that it is between the two
witness marks on the dipstick.

About a year ago, I began hearing a noise from the engine. My dealer
here in Washington State said that the timing belt was rubbing against
the upper belt guard. They disassembled it and trimmed the guard back
and put it back together. Noise went away...for a while.

About two weeks later the noise re-appeared. I began to watch it
thinking, as the dealer told me, that the noise was attributable to the
timing belt guard.

As a fanatic about maintenance and properly running machinery, I have
also installed a VDO 0-100 psi oil-pressure gauge. While going to
work, the idiot light came on and the pressure dropped to 20 psi at 3K
rpm. I pulled over immediately, looked for massive oil leaks, and
checked the level which was fine. After waiting about ten minutes I
started the engine again and the light was out and the pressure up.

I drove the rest of the way to work (about a mile) and parked the van.
Since I had this problem I had the van towed to the local dealer. The
"technician" told said, "If it were mine, I'd just run it. The belt is
just rubbing." I insisted that the guard be replaced because it wasn't
proper to have the belt rubbing. The technician then did some checking
and determined that the oil pump needed to be replaced ($350.00).
Total bill would be about $500.00. I thought this to be strange since
the van only has 79,000 miles on it and since it said,"If it were mine,
I'd just run it. The belt is just rubbing."

As a part of disassembling the engine to access the oil pump the oil
pan must be taken off. The mechanic/technician then discovered that
the oil pick-up pipe was clogged with debris; what he said was burned
oil and carbon. I called foul saying that I'd changed the oil every
200-3000 miles using Castrol GTX 20w-50w (summer) and 10w-40w (winter)
with VW oil filters on every change. I did see the oil pick up and
there was debris in it, however, I think it was from a defect in the
engine.

They then told me that the previous owner (50,000 miles ago!) probably
abused the engine, burned the oil, and used non-detergent type oil. I
don't think that non-detergent oil is even available anymore except in
very specialized applications.

Anyway, the connecting rod caps were removed and the bearing shells are
scored, crankshaft is damaged and there are metal particles in the oil
pan; complete long block needed at a cost of $4350.00.

I called VW of NA and spoke with Jennifer Gardner who told me that
she'd "look into it." The service writer that I'd been dealing with
mentioned that Jennifer called but said that, unless a district
representative stopped by, there was nothing that they'd do.

I have, like Richard Golen with the engine fire/fuel leak, owned VW
products before with no complaints. They are "stone axe" reliable
which was my reason for buying a EV. I will continue to pursue relief
from VW of NA, however, I'm not holding my breath.

As for a long block, ATK does not stock them anymore saying that the
returned cores were not "serviceable".

Where can I go if I decide to do it myself?

Are the Audi AAF and ACU engines a direct swap?

Anyone else had such a problem?

Any remedies from VW out there (recalls, service bulletins)

Thank you all for listening to my rambling and being patient.

Sincerely,

Doug Shrum
Washington State



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