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Re: Solder paste storage

stefan_trethan
 

We always leave the tip on, it does dry up and then you need to change it, but it takes weeks or months in the fridge.
Usually you can still dispense the somewhat dried paste out of the tip and discard it before you start.
Some paste dries a lot faster than other, I found the Chipquick product to store well. It says it can even store at room temperature, but we still put it in the fridge.

Another thing I found is that those dispensing needles add a lot of friction, you need much less pressure if you cut them as short as possible with a dremel or something.

ST

On Sun, Jun 23, 2019 at 6:43 PM Steve <steve65@...> wrote:
Hello all,

I have acquired from amazon. It came with five 19-gauge dispensing tips. I have used some of the paste today, dispensing it with one of the included tips. I will store the tube (in a refrigerator) for a few days or week or whatever until I need it again.

For storage, should I remove the dispensing tip and replace it with the plug that was originally on the tube? Or is it OK to store it with the dispensing tip affixed to the tube?

Thanks.

Steve


Re: How do you make nice clean cutouts in pc board material?

Ben Hall
 

I'm a big fan of sheet metal nibblers such as this one at Amazon:

<>

Drill (or punch) holes in the PCB material to insert the nibbler, then nibble around the edges. Clean up lightly with a file. Takes a bit of time to do it, and a little bit of time to become good with the nibbler, but it works pretty well.

Thanks,
ben, kd5byb


Re: How do you make nice clean cutouts in pc board material?

 

开云体育

The following procedure works great for any manual cutting or drilling, sheet metal or PCB:

Create a 2D CAD layout of the object to be made in a 1 to 1 scale.? Any free or other CAD packages can do that.? Some of the paint programs works also.? Mark holes and edges.? For the holes to be drilled, beside the desired shape, draw a very small circle, about 1.5mm.? It will later be used for center punching.

Print it.? Check the dimensions carefully.? Most printers are VERY accurate.

If not correct, the CAD plotter software usually comes with a calibration option. ?If not, scale your design so it comes out correctly when printing.

Spray the PCB or metal with removable contact cement and stick the print to.?? Let it dry.

Center punch where needed, make a rough cutout with some safety margin to the printed line.

Carefully file up to the line.? It is very easy to see the progress and of course it will be rectangular since the guide is right on the PCB.

?

As for cutting when a milling machine is not available:

I made a custom stand for a jigsaw mounted upside down.? It very easy to see the cutting process and gradually feed material.

Of course a hole has to be drilled to start the cutting.

Bertho


Re: How do you make nice clean cutouts in pc board material?

 

?
I've done the hole cutting with a coping saw.? My method is to score the copper
on just one side so I'll have a neat line as a reference.? I saw just "inside" the line
and then finish with a file...carefully.? For a one-off it works for me.
?
If coping saw blades are made like jig saw blades (and I'm pretty sure they are),
the blades are not exactly the same of both sides so they will not cut exactly
straight.? "Scrollers" know that from cutting wood, etc and will often rotate
the work slightly to compensate for that.? With a hand held coping saw you'd
have to do the same thing, except that the saw blade itself would have to be skewed
and the work held securely in a vise.
?
Charlie
?
On Sun, 23 Jun 2019 10:31:01 -0700 "Jim Pruitt" <jpruitt67@...> writes:

I tried that (coping saw and file) but the hole did not come out quite square.

Jim

On 6/23/2019 8:46 AM, Cornelis van Rensburg wrote:
Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim


?


Re: Solder paste storage

 

?
I don't know if this will work for solder paste, but *might* be worth a try.....
I keep RTV silicone for many months by filling the cap with petrolium jelly
then screw on the cap.? The idea being to seal out air from every getting to
the silicone.? It also works for glue in a tube.
?
Best,
?
Charlie
?
On Sun, 23 Jun 2019 12:43:40 -0400 "Steve" <steve65@...> writes:

Hello all,

I have acquired from amazon. It came with five 19-gauge dispensing tips. I have used some of the paste today, dispensing it with one of the included tips. I will store the tube (in a refrigerator) for a few days or week or whatever until I need it again.

For storage, should I remove the dispensing tip and replace it with the plug that was originally on the tube? Or is it OK to store it with the dispensing tip affixed to the tube?

Thanks.

Steve
?


Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Hi Jim

Have a look at:




I am sorry but I buy from Ebay Switzerland and the description comes in German. I also buy from Banggood.com and Aliexpress.com looking for endmill.

Jean-Claude


Am 23.06.2019 um 19:34 schrieb Jim Pruitt:

Do you have a link to the milling bits that you use?

Thank you.

Jim


On 6/23/2019 10:08 AM, casy_ch@... wrote:
Sorry I mixed the inch fraction. The milling bits I used were 1/8". I am still using them on my cnc router.

Jean-Claude

Am 23.06.2019 um 19:04 schrieb casy_ch@...:
Before I had a cnc router I made cuttings on a small stand drilling machine using small milling bits of 3/8in.

First a piece of thin plywood and on top fixing a flat bar either of wood or aluminium which made a nice guide to push the pcboard sideway. Then changing the fixing the flat bar for the next cut.

Entering and pushing the pcboard along is a bit delicate, one must push very slowly. It can be done with 1 or 3 depthpaths until the depth of the pcboard is reached.

The corner will be rounded at the 4 corners and a small file will do the job to get neat corners..

Jean-Claude



Am 23.06.2019 um 17:46 schrieb Cornelis van Rensburg:
Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim






Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Jim,

The Dremel type saw blades are still available. Do an ebay search for Dremel diamond blades, and you will find listings for 22mm, 30mm, 40 mm and 60mm wheels.? I have bought these, and they are fine for the purpose. While you are at it, pick up a few extra mandrels to replace the ones you have where you sheared off the screw.

That said, a word of caution is in order. These blades slice through the pwb material like a hot knife through butter. They also throw out a monstrous amount of glass and resin particles that you don't want to? inhale. In addition to eye protection, a mask is mandatory.

(The other) Harvey

On 6/23/2019 10:41 AM, Jim Pruitt wrote:

Because the LCD cutout is something like 75mm x 25mm I don't think I could find a tile saw blade that would be usable for such a small cutout.? I have an old Dremel router base but figured trying to route out a cutout using a Dremel would just cause a lot of broken bits and I had no desire to dodge 30,000 rpm shrapnel.? That was why I used the coping saw.? I thought I could guide the coping saw better than I did.

I know that Dremel used to sell a steel 1" diameter saw blade but think that stopped when OSHA got wind of it as that thing is deadly!? My hand has never been steady enough to guide a cutoff wheel in a Dremel tool and cutoff wheels seemed to be too fragile so any side movement would cause them to shatter.

Thank you.

Jim
?


On 6/23/2019 7:20 AM, Harvey White wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Re: How do you make nice clean cutouts in pc board material?

 

开云体育


On 6/23/2019 1:41 PM, Jim Pruitt wrote:
Because the LCD cutout is something like 75mm x 25mm I don't think I could find a tile saw blade that would be usable for such a small cutout.? I have an old Dremel router base but figured trying to route out a cutout using a Dremel would just cause a lot of broken bits and I had no desire to dodge 30,000 rpm shrapnel.? That was why I used the coping saw.? I thought I could guide the coping saw better than I did.

I tried a dremel scroll saw for cutting a PC board.? Blade was toast within seconds.

I know that Dremel used to sell a steel 1" diameter saw blade but think that stopped when OSHA got wind of it as that thing is deadly!? My hand has never been steady enough to guide a cutoff wheel in a Dremel tool and cutoff wheels seemed to be too fragile so any side movement would cause them to shatter.

Exactly, although there are some heavy duty ones that are more tolerant.? That's why I said "fixture".?

Idea was that the dremel is mounted above the work with the blade normally not touching, horizontal dremel so it works like a radial arm saw.

The dremel is constrained so that it can only move perpendicular to its own axis, and therefore, parallel to the blade.? This should avoid stress on the blade from side to side.

Lower the dremel onto the work and the blade should start to dig a hole in the material.? (I'd suggest a screw/nut for height adjustment).? Move that back and forth as needed to cut either a slot, score, or all the way through the material.?

Note that you'd like a shield for this, and a good vacuum, since you're spraying fiberglass dust and the remnants of the wheel (normal wear and tear).?

If you know someone with a cpap unit, the hose often can fit into a normal vacuum, is smaller, flexible, and won't collapse easily.

You might consider moving the dremel sideways with a threaded rod as well, should keep the work from running away from you.

Depends on how much of this you want to do and the resulting effort.

Of the various solutions, a mill is by far the better one, although an XY vise may be a decent choice, or you could make the equivalent yourself.

Drill press bearings are not made for side to side load, but with a small PC board and a decent PCB router bit, the thrust is minimal.?

Mill is still the optimal solution, though, although expensive.


Harvey



Thank you.

Jim
?


On 6/23/2019 7:20 AM, Harvey White wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Re: How do you make nice clean cutouts in pc board material?

 

Jim, How are you? !
try pcb dremel with circular cutter . Pre mark? with marker pen. You can make sharp edge scrapping using ruler support.
?later pass the circular cutter thro the path created by sharp edge.
?
Of course , easier said than done.
regards
sarma
?vu3zmv



On Sat, Jun 22, 2019 at 10:30 AM Jim Pruitt <jpruitt67@...> wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim


Re: Solder paste storage

 

I leave the tip on. You could take it off but then you'd have to clean it out because after awhile the solder particles will migrate to the low side.?

73! Mark KA6WKE

Website:?
Live Stream:?
Facebook:?
Twitter:?
EMail Announcement:?[email protected]
Author: 4NEC2 The Definitive Guide
EMail List::?[email protected]

On Sun, Jun 23, 2019, 09:43 Steve <steve65@...> wrote:
Hello all,

I have acquired from amazon. It came with five 19-gauge dispensing tips. I have used some of the paste today, dispensing it with one of the included tips. I will store the tube (in a refrigerator) for a few days or week or whatever until I need it again.

For storage, should I remove the dispensing tip and replace it with the plug that was originally on the tube? Or is it OK to store it with the dispensing tip affixed to the tube?

Thanks.

Steve


Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Because the LCD cutout is something like 75mm x 25mm I don't think I could find a tile saw blade that would be usable for such a small cutout.? I have an old Dremel router base but figured trying to route out a cutout using a Dremel would just cause a lot of broken bits and I had no desire to dodge 30,000 rpm shrapnel.? That was why I used the coping saw.? I thought I could guide the coping saw better than I did.

I know that Dremel used to sell a steel 1" diameter saw blade but think that stopped when OSHA got wind of it as that thing is deadly!? My hand has never been steady enough to guide a cutoff wheel in a Dremel tool and cutoff wheels seemed to be too fragile so any side movement would cause them to shatter.

Thank you.

Jim
?


On 6/23/2019 7:20 AM, Harvey White wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Fair enough, filing is not trivial. During my marine engineering course we had to use hand file to file a 5mm thick metal plate about 50mmx50mm to a specific shape with angles etc to withing 0.1mm ton pass. Affectionately called “File a Mile”
Was quite impressed with what could be achieved by hand and Time!


On 23 Jun 2019, at 19:31, Jim Pruitt <jpruitt67@...> wrote:

I tried that (coping saw and file) but the hole did not come out quite square.

Jim

On 6/23/2019 8:46 AM, Cornelis van Rensburg wrote:
Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Do you have a link to the milling bits that you use?

Thank you.

Jim


On 6/23/2019 10:08 AM, casy_ch@... wrote:

Sorry I mixed the inch fraction. The milling bits I used were 1/8". I am still using them on my cnc router.

Jean-Claude

Am 23.06.2019 um 19:04 schrieb casy_ch@...:
Before I had a cnc router I made cuttings on a small stand drilling machine using small milling bits of 3/8in.

First a piece of thin plywood and on top fixing a flat bar either of wood or aluminium which made a nice guide to push the pcboard sideway. Then changing the fixing the flat bar for the next cut.

Entering and pushing the pcboard along is a bit delicate, one must push very slowly. It can be done with 1 or 3 depthpaths until the depth of the pcboard is reached.

The corner will be rounded at the 4 corners and a small file will do the job to get neat corners..

Jean-Claude



Am 23.06.2019 um 17:46 schrieb Cornelis van Rensburg:
Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim





Re: How do you make nice clean cutouts in pc board material?

 

开云体育

I tried that (coping saw and file) but the hole did not come out quite square.

Jim

On 6/23/2019 8:46 AM, Cornelis van Rensburg wrote:

Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Sorry I mixed the inch fraction. The milling bits I used were 1/8". I am still using them on my cnc router.

Jean-Claude

Am 23.06.2019 um 19:04 schrieb casy_ch@...:

Before I had a cnc router I made cuttings on a small stand drilling machine using small milling bits of 3/8in.

First a piece of thin plywood and on top fixing a flat bar either of wood or aluminium which made a nice guide to push the pcboard sideway. Then changing the fixing the flat bar for the next cut.

Entering and pushing the pcboard along is a bit delicate, one must push very slowly. It can be done with 1 or 3 depthpaths until the depth of the pcboard is reached.

The corner will be rounded at the 4 corners and a small file will do the job to get neat corners..

Jean-Claude



Am 23.06.2019 um 17:46 schrieb Cornelis van Rensburg:
Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim




Re: How do you make nice clean cutouts in pc board material?

 

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Before I had a cnc router I made cuttings on a small stand drilling machine using small milling bits of 3/8in.

First a piece of thin plywood and on top fixing a flat bar either of wood or aluminium which made a nice guide to push the pcboard sideway. Then changing the fixing the flat bar for the next cut.

Entering and pushing the pcboard along is a bit delicate, one must push very slowly. It can be done with 1 or 3 depthpaths until the depth of the pcboard is reached.

The corner will be rounded at the 4 corners and a small file will do the job to get neat corners..

Jean-Claude



Am 23.06.2019 um 17:46 schrieb Cornelis van Rensburg:

Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim



Solder paste storage

Steve
 

开云体育

Hello all,

I have acquired from amazon. It came with five 19-gauge dispensing tips. I have used some of the paste today, dispensing it with one of the included tips. I will store the tube (in a refrigerator) for a few days or week or whatever until I need it again.

For storage, should I remove the dispensing tip and replace it with the plug that was originally on the tube? Or is it OK to store it with the dispensing tip affixed to the tube?

Thanks.

Steve


Re: How do you make nice clean cutouts in pc board material?

 

开云体育

Use coping saw and cut an undersize square/rectangle then file it to dimension...
Carefully...


On 23 Jun 2019, at 16:20, Harvey White <madyn@...> wrote:


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim


Re: How do you make nice clean cutouts in pc board material?

 

开云体育


On 6/22/2019 1:00 AM, Jim Pruitt wrote:
I need to cut out an area of the top of a pc board enclosure (enclosure made using double sided pc board material).? The cutout is for a 16x2 LCD display.? Can someone tell me how to do that and keep the lines straight?

The best answer is that if you have a mill, you find a 1/8 inch carbide pc rasp/router bit and mill the hole.? Carbide is very fragile but very hard, so while it lasts a long time, it's easy to break and cannot be used in a handheld application.? Another possibility is to make a fixture that allows you to use a cutoff wheel in a dremel, lower it, and pretend that it's a radial arm saw.

Not the easy way with the dremel.?

You might try a tile saw, cutting it wet, but the saw blade is likely too big.

I might suggest using plates of pc board material, soldering them to get the right size hole, then covering that with a 3D printed cover, if you have the cover.

Sorry that this does require somewhat expensive toys.

You could try an XY vise and a drill press, that might work.

Harvey


I used a coping saw to do the first one but needless to say,? the cutout did not stay straight and with filing I ended up with part of the cutout too big.? I tried just using a razor knife and cutting the lines but could not get the board to break on those lines.

I have in the past been told to use a Dremel tool but I have not found a bit for the Dremel and have not seen the little 1" diameter saw blades for a while,? not that I would trust one to go straight for me anyway.

There has to be a reliable and neat way to make these cuts.? Does anyone know how to do this?

Thank you.

Jim


Re: How do you make nice clean cutouts in pc board material?

 

That looks like a good method. I do not see the CedarLam brand but I see similar tools on Amazon
--
-- The only difference between men and boys, is the price of their toys.