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MY 93 is DYING here - HELP me please

Team Degenerate Motorsports
 

My 93 weekender with 88K has been running really great since fixing the
fan fuses but now theres a new scary noise :-(

It sounds like it's dyin here.

Problem began yesterday after a pretty much normal day of use - A noise
has appeared from the engine - squeeky almost abrasive sounding noise
that appears to not come from any one spot but rather across the entire
motor?

Noise is present at idle in or out of drive ( auto) and does not go away
when RPM goes up while parked - although it may go away when you
actually get driving down the road.

Noise is there when van is warmed up and is present now on a cold start
after sitting overnite - actually it was *very* apparent and nasty
sounding while the motor turned over *before* the van fired up -
sounding like Scraping or an abrasive noise then more of a squeek once
fired up

I have hardly any records on this van - and do not think the timing belt
was changed by PO - this was something I was going to do before a big
4th of July trip but am wondering if it is the cause here???

What do you guys/gals think it is? and should I even try and drive by
the dealer to have him listen???

TIA,

Bill


LINK to first outing with EV tent pics

Team Degenerate Motorsports
 

Well it was not as cushy as the new 29' RV's we rented for the last 5
years but Memorial day weekend trackside at Lime Rock Park was a blast
just the same. The Casa Royal EV tent I picked up this Winter from a
listee worked GREAT -

I put up a few pics:



Bill
93 Weekender


Re: Sidewinder Awning and Tent

 

--- In ev_update@..., "Erndog " <erndog1@h...> wrote:
Keith -

Can't say that I can help you out, but I am just getting ready to
buy
the same awning. I was going to get it directly from Carefree of
Colorado, the company that makes it for the WV dealers.

How much did you pay, for the awning, and what did it cost for
installation? What color does the "Eurovan" brand awning come in?

Carefree sells the 8' awning for $259 and the brackets for $50. The
model is the LB Sidewinder II and it comes in a variety of colors.

Thanks,

Erndog
'99 EVC

I'm interested in an awning/tent but my VW dealers don't know an
EVC from a TDI. Is there a website for either the VW or Carefree
awning?
- Jeff


un-subscribe

 

pls remove me from the list


Portable Evaporative Cooling and Air Conditioning Units ?

Jeffrey L. Krattenmaker
 

Has anyone had any positive or negative experience with such units as
the Swampy or similar 12v units ?? Summertime is here and we're
still looking for ways to keep cool on hot / humid nites and to keep
the hound cool for short periods of time while shopping.



Jeff
97 EVC
Dayton, OH


Water Tank Antifreeze taste

 

I emptied the water tank antifreeze this past weekend, I've filled it
four times, run lots through the tap and still there's some taste of
the stuff.

Any recommendations on how to get that taste out of there? I've
read the coke and lemon ideas on this list but I'm wary of any
sugar or organics in the system.

Marty
92 EVCV
Calgary


Re: Timing Belt Tools etc

Michael G. McCarthy
 

I don't know the exact drill for this particular engine (don't have the Bentley manual) but the typical procedure for a timing chain is to reference the #1 cylinder at TDC (top dead center) of the compression stroke. ?That places the crank in a known position.

Next step, then, is to reference the camshaft. ?On the old 2.2L watercooled 5 cylinders (in Audi, etc) there was punch mark on the inner edge of the cam gear and the idea was to line up that mark with the top edge of the head (ie, the machined surface where the valve cover seal rested.)

In any case, whatever the reference mark, when a piston is at TDC both valves should be closed (both cam lobes should be pointing up like rabbit ears). ?If not, you are at the top of the exhaust stroke, and that's not the reference position.

When installing the chain, you can be off a tooth one way or the other and no real harm is done (some tuners sell custom cam sprockets that allow you to adjust cam timing a few degrees at a time to change the torque and power curves), but obviously the goal should be to get the timing right on the exact tooth.

You can use the factory marks or you can use your own (get a dap of paint and reference each shaft -- crank and cam -- BEFORE you remove the chain). ?As long as your marks are lined up after you replace the chain you are OK.

Remember the crank turns turns TWICE each time the cam turns ONCE, so just dapping some paint on each gear for a reference mark is no guarantee the relationship between the two shafts is preserved if either shaft is spun around. ?So, either use the TDC method or, if you are using the paint method make sure you DON'T move the shafts very far during the repair.

If you've done a transmission, you can do this repair. ?Apparently the hardest part is getting the harmonic balancer off. ??From what I've read in this newsgroup, getting that off might be a little more than the shadetree mechanic can accomplish. ?If, though, you can get the balancer off, the chain replacement isn't too bad.

Mike


Mike


----------
From: "RocknRolz"
To:
Subject: [ev_update] Timing Belt Tools etc
Date: Mon, May 29, 2000, 9:23 PM


Thanks for all the help and advice. I have changed the auto transmission on this van, but the timing belt intimidates me. I am very reluctant to try. I am affraid I will mess up the timing and I will have to pay someone to adjust it.
Thanks again -- I'll let you know what happens . . ?..
Eckhard


Hiking Biking Climbing Nature Tours Dude Ranches Rafting/Paddling Sea Kayaking Multi Sport Horseback Riding ??





Timing Belt Tools etc

RocknRolz
 

¿ªÔÆÌåÓý

Thanks for all the help and advice. I have changed the auto transmission on this van, but the timing belt intimidates me. I am very reluctant to try. I am affraid I will mess up the timing and I will have to pay someone to adjust it.
Thanks again -- I'll let you know what happens . .? ..
Eckhard


Re: Tire Pressure

RocknRolz
 

Hello everyone, I wonder if somebody can help me determine the
correct cold inflation pressure for my tires. I have a 92 EVGL pass.
van with 205 65 15C Michelin Agilis tires. My tire inflation sticker
is missing. Thanks in advance.

Dirk 92EVGL
Here is what the sticker says:

front rear
PSI 43 48
bar 3 3.4
KPA 300 340

Eckhard


Tire Pressure

 

Hello everyone, I wonder if somebody can help me determine the
correct cold inflation pressure for my tires. I have a 92 EVGL pass.
van with 205 65 15C Michelin Agilis tires. My tire inflation sticker
is missing. Thanks in advance.

Dirk 92EVGL


Re: Timing Belt Tools Ordering info

Michael G. McCarthy
 

<<Ribbed belt install tool 3299 (works REALLY well)>>

Use of this tool requires disassembly of motor mount and then shifting of engine. ?That's the by-the-book way to do the job, but you can twist the tensioned roller's spring arm WITHOUT that tool (a 10" pipewrench w/cheater worked fine for me.)

<< Another essential tool for removing the front axles (for changing CV boots>>
<< etc, NOT used for timing belt) is Support frames 3250>>

I disagree that this tool is essential (and it sure is expensive). ?You can safely and properly disassembly the front end (for CV, bearing, brake caliper repair, etc) by supporting the control arms with jacks and blocks. ?Tool 3250 is effective in shops where time costs $55/hour and up, the customer is charged the book rate for the repair regardless, each 1/10th of an hour actually consumed over book matters. ?For the weekend mechanic, with all day to replace their CV boots, you don't need this tool.


Mike


----------
From: Gbnvic@...
To: ev_update@...
Subject: [ev_update] Timing Belt Tools Ordering info
Date: Mon, May 29, 2000, 4:06 PM


The VW tools are ordered directly from Zelenda. Dealers normally don't supply
them. Ask if they have any used available, as they serve as a clearinghouse
for the tools when mechanics don't need them. The tools aren't cheap, but all
three listed below will cost you less than paying the labor for the timing
belt job.

Zelenda Phone# 800 221 0126
Counter holder 3248a (secures vibration damper to remove crank bolt)
Ribbed belt install tool 3299 (works REALLY well)

Another essential tool for removing the front axles (for changing CV boots,
etc, NOT used for timing belt) is
Support frames 3250

Comments on the job: replace the water pump at the same time. However, in
order to replace the pump, you must remove the rear timing belt plate. To get
the plate off, you need to remove the cam shaft sprocket. I was unable to get
the bolt off this sprocket (even while using the special Snap-on tool made
for the purpose), so I ended up bending the plate-didn't go back right and I
had to wire the top of it back to prevent rubbing noises. That was the only
bad part of the job. I imagine without the other tools parts of the job could
be bad-especially getting the bolt off the crank.

-gb






Re: Sidewinder Awning and Tent

Erndog
 

Keith -

Can't say that I can help you out, but I am just getting ready to buy
the same awning. I was going to get it directly from Carefree of
Colorado, the company that makes it for the WV dealers.

How much did you pay, for the awning, and what did it cost for
installation? What color does the "Eurovan" brand awning come in?

Carefree sells the 8' awning for $259 and the brackets for $50. The
model is the LB Sidewinder II and it comes in a variety of colors.

Thanks,

Erndog
'99 EVC


--- In ev_update@..., "Keith Light" <light@i...> wrote:
I recently purchased a Sidewinder Awning and Tent from my local
Volkswagon Dealership, but the tent came without any instructions.
Does anyone know what the spring-loaded tent poles and the two
small
pieces are for?, Also, after setting up the 2 side flaps and the
front flap, I found two additional small flaps, Does anyone know
what
these
are for?

Thanks,

Keith Light


Timing Belt Tools Ordering info

 

The VW tools are ordered directly from Zelenda. Dealers normally don't supply
them. Ask if they have any used available, as they serve as a clearinghouse
for the tools when mechanics don't need them. The tools aren't cheap, but all
three listed below will cost you less than paying the labor for the timing
belt job.

Zelenda Phone# 800 221 0126
Counter holder 3248a (secures vibration damper to remove crank bolt)
Ribbed belt install tool 3299 (works REALLY well)

Another essential tool for removing the front axles (for changing CV boots,
etc, NOT used for timing belt) is
Support frames 3250

Comments on the job: replace the water pump at the same time. However, in
order to replace the pump, you must remove the rear timing belt plate. To get
the plate off, you need to remove the cam shaft sprocket. I was unable to get
the bolt off this sprocket (even while using the special Snap-on tool made
for the purpose), so I ended up bending the plate-didn't go back right and I
had to wire the top of it back to prevent rubbing noises. That was the only
bad part of the job. I imagine without the other tools parts of the job could
be bad-especially getting the bolt off the crank.

-gb


ev gls for sale

Donald Hector
 

¿ªÔÆÌåÓý

i saw a 96 evgls diesel for sale yesterday just east of ottawa ontario in embrun ,it looked
pretty clean with 142,000kms on it and $17,000cdn. john becks cars at 613 443 3373.
i'm not affiliated in any way.
don 92evcl,94cargo


Re: VW CD

Ken Korn
 

I too have it installed on my hard drive. Works fine from there. I first
tried to install just the application leaving the data files on a CD but it
wouldn't work that way. Does anyone have that method working? Sure would
like to free up some hard drive space.

Ken
'99 Rialta
Austin, TX

Date: Sun, 28 May 2000 19:10:06 -0400
From: scharold@...
Subject: VW CD

I downloaded it. Took me 2 days, I have a noisy phone line. Definitely
use "Get Right" or a similar download program. I used "WinImage" to
extract the files to one HD partition and installed the program from
there to another partition. Works great, I installed it to the hard
drive. It is update 458. VW's status is update 465.


Thomas in Florida
ex '77 Camper
ex '85 Camper
'93 EV MV 5-speed


Sidewinder Awning and Tent

 

I recently purchased a Sidewinder Awning and Tent from my local
Volkswagon Dealership, but the tent came without any instructions.
Does anyone know what the spring-loaded tent poles and the two small
pieces are for?, Also, after setting up the 2 side flaps and the
front flap, I found two additional small flaps, Does anyone know what
these
are for?

Thanks,

Keith Light


Re: EV mechanic in Pa?

 

I live in Wilmington but take my 99EVC to Autohaus in Lancaster PA. where I
purchased it. The service managers name is John. I am so pleased with the
work that I feel it is worth the trip ( very scenic area , watch out for the
Amish buggies ).

-----Original Message-----
From: mike dysard [mailto:mikedpics@...]
Sent: Tuesday, May 23, 2000 11:32 AM
To: ev_update@...
Subject: [ev_update] EV mechanic in Pa?


need help finding mechanic near SE Pa?


------------------------------------------------------------------------
Missing old school friends? Find them here:

------------------------------------------------------------------------


Re: Timing Belt

Michael G. McCarthy
 

The tensioner pulley is called a roller, part number 044-145-278-A (list $70)
The v-belt for an EV with A/C is part number 074-260-849-J (list $54.95).

You have to get the timing belt correct to the tooth. ?The computer cannot compensate for the physical relationship between the crank and the cam.

Mike

----------
From: "RocknRolz"
To:
Subject: [ev_update] Timing Belt
Date: Sun, May 28, 2000, 4:04 PM


I have to bite the bullet soon and replace my timing belt. Since several members of this list experienced noisy belt tensioner pullies, I have been thinking about replacing mine just in case. Does anyone have the VW# for that part. Knowing the number makes ordering and price comparison much easier.
????Any tips for the timing belt and water pump change? Do I have to have the timing set after I change the belt or does the computer adjust itself?
Thanks
Eckhard






Re: EV 5 cyl oil filters

 

Some threads back - the Purolator oil filter for the EVC 5-cyl was discussed

The t # listed then was #4136. That number has been changed the new part
is #L40316

The filters are over-painted in olive drab and hand stamped ¡°Made in
Germany¡¯ The white Purolator box is also hand stamped ¡°Made In Germany" in
purple ink.

My guess is a Mann or Deutsch filter repackaged. At $5.99 on sale (regularly
$6.99) who can complain!!!

And best of all it has the BELOVED 27 mm NUT on the bottom. To all those who
do their own oil changes, I highly recommend a filter with a nut for ease of
doing the NEXT oil change

Don¡¯t have a 27 mm nut. A 1 and 1/16 inch socket is identical and works
just fine

STEVE with 95 EVC


Re: Window blind repair

 

to Bob Lang: sorry but we had a roll of cord left over from a repair job.
My wife purchashed a lot of pleated blinds that had been custom purchased,
returned to the store and finally donated to a church sale. They were like
one dollar each. Only problem is they were too short for out windows (very
narrow casements 23 inches wide and 64 long. ) So I went to a blind repair
place and purchased a coil of the cording, Cant remember the price but it was
under $10 hope this helps.

Steve with 95 EVC