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Re: New owner; extended warranty question
John Waterman
Chuck,
I totally concur with Beaumont on this.? The additional advantage of this over a standard automobile policy is that it also carries with it $5000 worth of insurance on the contents of the vehicle (it is a "home" after all).? Further, this coverage and the comprehensive are valid in Mexico which is significant for Ann and I as we travel to central Mexico with some frequency (Mexican liability is still required, buy at the border).? Previously we would purchase liability and comprehensive at Sanbornes for around $260 for two weeks.? Now we can get by with liability only for about $75. John "Vance, Beaumont W." wrote: Well Chuck, I knew exactly what I was talking about and that is good enough John Waterman
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Re: hard start & misfire
Chris Noeske
<The next 2 avenues: cold-start valve and coolant leaks. I'm waiting to
<see if the thing has sucked any coolant since the tune-up on Monday. If <it does, I'll ask them to do an 'engine-running' pressure test to see if <there's an internal leak. Mine only has this problem when it is hot, and when it does start it has a strong smell of hydrocarbons. A malfunctioning cold start injector would cause it to flood, and it would smell rich. And mine has never used any coolant at all. I looked in the Bentley manual to become familiar with the way the fuel system is supposed to work. The air intake temp sensor is not monitored by the on board diagnostics. If it has a dead spot it may cause this at certain temperatures. Another possibility is the fuel pressure regulator. It also controls the residual pressure in the fuel system after you shut off the car. It is made out of plastic, and may be adversely effected by temp. The fuel pump is turned on by the computer. When you turn on the key it goes on for a certain period of time. It has no pressure feedback, so if the fuel pressure is too low, as a result of a pressure regulator defect, there will be insufficient pressure in the fuel rail, and the car will not start. Turn the key twice, the pump cycles twice, and the fuel pressure is sufficient to start the car. I haven't checked any of this, because it requires disconnecting the plastic fuel line. And I'm paranoid about a fire, and hard starting isn't that big of a problem yet. I also found a note in the manual that said any clamps that are removed should be replaced with screwed and locking clamps. I plan on testing all this after I replace the lines with steel pipes. Other possibilities are the manifold pressure transducer,(although this is monitored by the OBD), ,an intermittent vacuum leak, fuel tank vacuum, etc. In any case it is fairly repeatable and the guys at VW should be able to hook up an ignition scope, an exhaust gas analyzer, vacuum gauge, and fuel pressure gauge. To determine exactly what is causing this, and fix it right the first time. Remember don't pay for swaptronics, when the mechanic doesn't know what he's doing. And you shouldn't pay for their time either, if it isn't fixed. Ask them to explain how it works, and why he thinks replacing it would help. Then ask him how he would test it, every part on this car is functionally testable to some level. Let me know what it ends up being. |
Re: EV5 timing belt and misc. "diy" jobs
Gregg,
thanks for taking the time to jot down a few lines on each beer project. When I get done, I'll try and document it to help the next person... Jerry gbnvi-@... wrote: original article: It took about 10 hours-the first time. The timing belt subsequentlyto redo most of the job, other than the water pump, thermostat andcoolant . It took about 4 hours the second time. The best way to get the uppervendor) 619 451-0020, at substantial savings from the dealer. All of the partspry bar in the middle and wiggled it off. Hammer it back in very carefullyif you tried to align the pulley by torquing it down, it would surelybend or strip out.$6 each, but WELL worth it-a very noticeable power improvement resultedfor removing the bottom pan.talk mightthe wife into taking a few so I can document it all, thought it yourprove useful for others later. socoolant or brake fluid... or changed the AT filter and fluid? If, wasI'd be interested in hearing how they went.serpentine asanadjuster,interference problem. Nothing bad happened. However, the EV uses bentitrequires removal or bending up of the back timing belt cover. I job)pulley.the cover, and in bending it back, it now rubbed the camshaftIwashad to wire it with aircraft safety wire to prevent the rubbing. Iunable to remove the camshaft pulley (the correct way to do the DIYtoget the plate out, even with a top of the line snap-on puller. 70,000ifEVyou're mechanically competent, or take it to a VW dealer with realsureexperience. Even with the right tools, it is a long job, and I'myouthe labor, expecially for the water pump, is expensive.writes: whichthanmiles andthey said to not worry about it. They said it will go for more100,000miles, and if it does break, nothing will be damaged. I've hadtiming beltsin other VWs break and nothing happen, but they were not EVs are adifferent bird altogether. . . |
Re: EV5 timing belt and misc. "diy" jobs
It took about 10 hours-the first time. The timing belt subsequently
slipped a tooth (it turns out the distributor rotor and cap went bad simultaneously, and I think a misfire caused the slip), and so I had to redo most of the job, other than the water pump, thermostat and coolant . It took about 4 hours the second time. The best way to get the upper timing belt cover off is to unclamp the throttlebody boot and move it out of the way. I also needed to unbolt a clamp for an a/c line that required removing the air filter housing. I changed the coolant, but did not flush it out. I needed to unclamp most every hose on the bottom of the engine to drain all of the coolant. It looked very clean. I replaced the thermostat at the same time. It did not come with a new gasket, so buy that separately. I of course replaced the serpentine belt at the same time, as well as oil filter. I ordered all of the parts from Europarts (an excellent vendor) 619 451-0020, at substantial savings from the dealer. All of the parts were German. The two special tools you can mail order from Zelenda (dealer does not carry) at 800 221 0126. Tool numbers are 3248a and 3299. Wouldn't dream of doing the job without them. As I mentioned in other email, cam sprocket was impossible to remove, resulting in the need to bend the rear timing belt cover, which subsequently had to be wired away from the sprocket at top of engine. Not pretty, but it works. One of the idler pulleys was a puzzle to remove-once a center bolt (very thin) is removed, the pulley stays on. I stuck a pointed pry bar in the middle and wiggled it off. Hammer it back in very carefully to press it in, making sure it is aligned. The bolt is so thin, that if you tried to align the pulley by torquing it down, it would surely bend or strip out. I have also changed both outside CV joint boots-one cracked around 75kmiles, the other at 85kmiles. Joints were fine. Pressing joint off was not fun-even with neighbor's snap-on puller. First boot I did with out the special tool 3250 support frames, second time I bought the frames after the miserable first time, and was very glad I did. They support the suspension, allowing clearance to do the work. This job is an excellent time to replace front brake pads (which I have now done 3 times-once due to non-factory pads. Do not recommend anything but dealer pads). I have flushed brake fluid-no big deal. Due to the engine running very poorly after fixing the slipped timing belt, I noticed that one plug was not getting fired-due to bad rotor and cap. I also replaced spark plugs with the new 4 prong platinums. $6 each, but WELL worth it-a very noticeable power improvement resulted from them. The spark plug wire resistance was fine-fortunately since they are VERY expensive. I have not flushed/drained AT fluid-it's on the very long list of delay-able items. Sorry, no pictures. Good luck! Most jobs on the Eurovan are very hard the first time, but much better once you get used to it. Not for the mechanically faint-of-heart. A 3/8 air rachet makes life much easier, especially for removing the bottom pan. -Gregg Burgess sana-@... wrote: original article: I'm forever getting ready to do this as well. Can you tell us howlong it took to do this (did you do anything else besides replace thetiming belt and water pump?). Did you take any pictures? I'm hoping to talkserpentine cambelt showed very significant cracking; the timing belt showed no adjuster,was at top dead center-a sure prescription for disaster if there wasaninterference problem. Nothing bad happened. However, the EV uses holderinterference probably can happen and cause damage. can'tand the serpentine tensioner pulley tool. The ~$140 investment wasverywell worth it, as I used both tools many times during the job. I (faintimagine trying to do it with out them. pulley.grinding noise while running). That is the worst part of the job, asitrequires removal or bending up of the back timing belt cover. I bent Iwashad to wire it with aircraft safety wire to prevent the rubbing. I EVunable to remove the camshaft pulley (the correct way to do the job)toget the plate out, even with a top of the line snap-on puller.if sureexperience. Even with the right tools, it is a long job, and I'm youthe labor, expecially for the water pump, is expensive.writes: as Iverymuch. Definitely worth replacing it at the specified interval, likenowhave learned.>>owner's than60,000miles. I asked the FLVWD about replacing the timing belt at 70,000miles andthey said to not worry about it. They said it will go for more 100,000miles, and if it does break, nothing will be damaged. I've hadtiming beltsin other VWs break and nothing happen, but they were not EVs whichare adifferent bird altogether. . . |
Re: Bently Eurovan Book wanted
Moe Walters
The Bus Depot <> has them for US$130
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Moe Walters Hi Folks, |
The 93 EV Saga Continues.....
Today I spoke with my contact at VWoA and was informed that the main
wire harness in the engine compartment would probably have to be specially made and would take 6 to 8 weeks. At that point I decided it was time to shift gears, and came to the point. I told her that prior to the fire, the EV was "bullet proof" , if I wanted to go on a road trip, all I had to do was to check the oil, the tires, and fill it with gas and go. Given the fire damage, I suspect that there will be some component in the engine compartment that was weakened by fire, and I am no longer convinced that once repaired, my EV would again be "bullet proof". So I asked if VW would be willing to do something to replace my EV with a left-over or demo '99 or something similar. She said it was possible, but would now have to talk to someone who deals with "customer assistance", ie. buying back lemons or damaged vehicles. I was told to look for a new or left-over EV and get a price. In the meantime she would find out how much VW is willing to go toward the purchase of a new van. We'll see what happens next. Anyone know if there are any more 99 left-overs out there? Maybe if VW offer is good enough, maybe I can offer a reward for the 99 left over. Ric |
Re: EV5 timing belt and misc. "diy" jobs
Gregg,
A wealth of information for DIYers like myself plus it is encouraging to know these jobs are doable with a little time and patience. In the end you have the satisfaction of knowing exactly how the job was done and the knowledge to do it even better next time. Thanks for all the tips. I am printing this for future reference. Ron '93 EV MV 5 speed closing in on 90k |
hard start & misfire
Chris:
We just had the van tuned up at the dealer (96 000 maintenance), complete with new sparks (Champ. 101-000-029 AA). No improvement in starting it, in fact I had to bear the embarrassment of sitting and trying it 3 (that's right, three) times in a parking lot today. In my 1984 Vanagon I think I had to try more than once about three times in three years. (whine, whine, whine.) The next 2 avenues: cold-start valve and coolant leaks. I'm waiting to see if the thing has sucked any coolant since the tune-up on Monday. If it does, I'll ask them to do an 'engine-running' pressure test to see if there's an internal leak. I'll admit I had one of those in my Vanagon. Not a good scene. As for a misfire in the 3000 rpm range, I have to admit that with all the automatic gear-changing going on, I don't have the same feedback I'm used to from a manual tranny. Like the one in my Vanagon. So I don't know if there's anything funny going on. Honest, I don't miss my Vanagon. Marcus Elia Peterborough, ON dela@... '95 EV GLS |
Re: EVC-97 - Control for directing air
Thanks for the info, your problem was a little different, although, in the
general area. I removed the housing and saw that the cable was disconnected from the controller. I then had to remove the complete control mechanism. I then reconnected the cable to the control mechanism. It took about an 1 1/2 hours and only one beer & just a few cuss words! Again, thanks for responding. SB |
Re: Bently Eurovan Book wanted
ozcolema-@... wrote:
original article: Hi Folks,where I can get one used or cheaper? I recall a few weeks ago someone posted they had some for sale for about CDN$180.That's about USD $120. Can't find the post, but my files show their e-mail as: roseland@... FWIW, my dealer sold me one new for CDN $ 189.(of course he had one in stock.) Frank. |
Re: EVC-97 - Control for directing air
I had the same problem on my '97 EVC. Dial spun but nothing happened.
Couldn't get hot air on cold feet. In my case, the housing for the cable had come unhitched. Instead of the housing remaining fixed and the cable operating the flap which controls air flow, the flap remained fixed and the cable housing moved (doing nothing). During this the cable end also came off the flap. To remedy, I used a hose clamp to clamp the unhitched cable housing to another right next to it. Now the housing stays in one place and the cable operates the flap. No problems since. If this sounds like your problem. Remove the bottom of the console in front of the shifter. Check to make sure flap moves freely (poke with finger). If so, look up under dash where dials are and find the black cable housing. See if the one leading to the 'director' dial is unhitched at the end. If so, cable tie, duct tape, hose clamp, etc to a fixed object... bookerj81-@... wrote: original article: Good afternoon to all,front dash. First time (July 98) I took it to the dealer and it cost $120to have fixed.the windshield to clean it off (defroster setting), I then turn thecontrol to have the air blow on my face/feet nothing happened, it's likesomething becomes "unhitched". The control will work, again only on thewindshield or feet options. I have taken the front panel off or at least as much asI could but I couldn't reach the part that controls the various options onthis control. Any ideas or suggestions. |
Re: installing yakima racks
Severin D. Chayka
That is a good idea, a lot better than to mount that rack on fiberglass,
which seams to be most common solution. It's maybe a little more complicated, but way more rigid. Those gutters should work well for you. I installed a set of regular (short) gutters on my other car (I did not want to drill Eurovan's body, so I solve that problem another way in my Eurovan using some existing holes). Those gutters very rigid and work really well on that other car. They definitely can carry more load than the rack itself (I have Thule, but it's basically the same) and most important that they are mounted on something rigid. At 04:35 PM 11/8/99 -0800, you wrote: Not wishing to drill the fiberglass poptop and unable to obtain full<Sklashley@...> who I believe is obtaining them from Germany. My understanding isOr. Thanks for any help you might offer. kenneyvogel@...</font></font> <hr>href=" imestamp=942093954" target="msnsummer"><img SRC="cid:part1.38276C07.75D91F4E@..." ALT="Click here for a Gateway computer deal!" BORDER=2 height=60 width=468></a></center> eGroups.com Home: <ahref="> v_update</a> <br><a href=">www.egroups.com</a> - Simplifyinghref=" timestamp=942107681">src=" alt="Click here for a Gateway computer deal!">href="> v_update</a><br> <a href=">www.egroups.com</a> - Simplifying groupcommunications<br> </body></html>Content-Type: image/giffilename="/Macintosh%20HD/Temporary%20Items/nsmail2.gif" content-id: <part1.38276C07.75D91F4E@...> C:\Eudora\Attach\Macintosh%20HDTemporary%20Itemsnsmail2.gif Severin Daniel Chayka @ PCI Energy Services. |
Re: Bently Eurovan Book wanted
Try Windy, the editor/publisher of the EuroVan Update. Total cost (including
shipping) is $142. Write to HP Products, 6330 Waid Cir, Paducah, KY 42001 and enclose check for $142. I don't think you can get a better deal. Bob Williams 93 Weekender in Maryland In a message dated 11/9/99 10:36:44 AM Eastern Standard Time, OZCOLEMAN@... writes: Hi Folks,can get one used or cheaper? |
Re: mult-tip sparkplugs
Jeryy,
Thanks for the interesting information on spark plugs. I'd love to try "indexing " my plugs but somehow this isn't a priority with my wife these days so guess I'll have to live with a random orientation ;.). I do however plan to stick with multi-electrode plugs. Your explanation makes sense and explains the extended life without gap adjustment. Maybe I'll try the Bosch version instead of the Champion. Ron |