¿ªÔÆÌåÓý

ctrl + shift + ? for shortcuts
© 2025 Groups.io
Date

Re: Interference fit engine & head damage ???

David Ewing
 

First, the motor in the Aveo is a VW??? From what you wrote, that's what it
sounds like.



Second, I agree with the two answers you have received on this already. If
it did break a timing belt on the freeway and it's an interference motor
then more than likely you have at least a bent valve or eight. If a valve
broke off, there is a chance that the motor is bad, BUT, there is a chance
that is isn't. Maybe one bad piston? But, there is one scenario that was
left out, there is a CHANCE that the valves didn't hit at all! I've seen
this happen a few times on the old VW 16v motors, install a timing belt and
away you go again. You have to take special care in turning the motor over
to align the timing marks to get the new timing belt on, though.



Lastly, I think that a used motor would probably be your best bet, again
with a new timing belt and tensioner while the motor is out (it's easy then)
and if the water pump is timing belt ran then replace that too. BUT, I
would definitely try a timing belt and tensioner on the old motor to see if
damage was actually done. If so, you can reuse the timing belt and
tensioner on the new/used motor anyway. Also, if it does have some damage
then I would definitely tear it apart to see the extent and what it would
cost to do the work.



I, myself, have been able to pull a head and replace valves for a few
hundred dollars. It REALLY isn't that expensive, what ends up being
expensive is SHOP labor, SHOP parts, and all the other expenses that go
along with it. It's a LOT cheaper to do the work yourself if you know what
you are doing. Since I have been a mechanic professionally, I got a small
shop to diddle in and do my own stuff along with a few money making projects
once in a while. It's nice not to have to pay $80 to $100/hr at retail
shops to do work that basically anyone with a little know how can do on
their own with a manual, a few tools and a little know how.



Anyway, good luck on it!



Dave

-----Original Message-----
From: ev_update@... [mailto:ev_update@...] On Behalf
Of TYA2
Sent: Thursday, June 19, 2008 12:15 PM
To: ev_update@...
Cc: rialta-tech@...
Subject: [ev_update] Interference fit engine & head damage ???





Ok tech experts here is the tough $$$ question. I know that some of you
on the list have the experience of having a timing belt fail and getting
into engine problems. I am looking for information on what happened to
you and how things worked out. This question is not knocking the VW
products, because the engine was in a GM Korea produced Chevy Aveo (4
cylinder 1.6 L gas engine,) Basic scenario at about 40,000 miles on the
odometer.Friday night last he was driving at 60 mph on I-5 north of Seattle
Washington when he lost power in 5th gear, tried shifting down to 4 but
basically the engine died and he coasted to the side of the highway. I
know all this because I was following him in a rental car about 6 car
lengths back. The engine would not start, so we had the vehicle towed to
Everett Chevrolet. Saturday morning the dealer said it must be a timing
belt, I have no mechanic until Monday. It should be an easy job. We
continued back to Canada 900 miles further away. Monday morning I was
told yes it is a timing belt but we have no idea why it failed, there
should be no internal damage. $300. Monday afternoon we were told the
timing belt failed because the tensioner was broken. (one is now
ordered). Tuesday afternoon we were told the head is damaged. (16 valve
engine). The estimate is another $2000.00.... This car had no warranty
it expired at 3 years, 36,000 miles.

Here are my concerns what are the chances the rest of the engine is
TOAST? Even if we change the head and the pistons have no marks on them
what are chance the bits of valves are not going to destroy the engine once
it is put back together? I can do an oil change but are their bits of
debris that won't come out?

I know some of you have done the damaged timing belt, damaged valves and
head scenarios in VWs, what did you decide to do? What would you do?

I can buy a complete factory reman for $4000 or get engines out of wreckers
for 800 to 1400, with installation at about $500. The issues with this
car, is it my son's transportation, we live near Edmonton, Canada, and he
goes to college south of Seattle. We aren't really interested in
warranty, we are interested in reliability. Do we get the car fixed in
Washington, or bring it back to Canada and get the work done here?

Even U-haul is a hassle, they won't rent a tow dolly, they say I need an
auto trailer (ground clearance issues). They won't rent me a pick up
truck to tow a car with and they won't rent me a cube van because I am a
foreigner (so when did being a white Canadian male be such a big
deal?) I mean the last time we invaded the US was about 200 years ago...
and that was under a different king... :>)

Do we just swap the whole engine now and sleep better? My wife is the
worrier. I am the bill payer.

Seattle area listers can you recommend the name of good local independent
shop, or wrecking yards that might have GM products, and honest reliable
towing companies...

Please reply direct to tya2@... <mailto:tya2%404-fly.net>

Reg near Edmonton





E-mail message checked by Spyware Doctor (5.5.1.322)
Database version: 5.10090e

<>





E-mail message checked by Spyware Doctor (5.5.1.322)
Database version: 5.10090e


Re: 2003 EV MV Transmission

gti_matt
 

I've called a dozen transmission shops. No one will flush my
transmission fluid and replace the filter. "We don't work on
Volkswagens, " is the standard response.

How strange. They'd turn away a gazillion Golfs and Jettas too? The EV 4-speed auto is nearly the same transmission as a 4-speed auto golf or Jetta.

I have found one person that will actually work on the transmission.
Now I have to get the car from the dealer to this shop, a distance of
115 miles. I suppose I need to have it towed -- could I drive it?

Is it driveable? If so, I'd just drive it.

He says that if it needs work, he will rebuild the transmission rather
than purchasing a rebuilt unit. Is that OK? Or should I encourage him
to use a rebuilt transmission from one of the websites on this list?

Probably depends on what he actually does in the rebuild and what his warranty is vs. the others.

BTW -- is there an agreed upon source for the the transmission fluid
that will be less expensive than the dealer network?

is a great alternative to anything dealer.


Re: 2003 EV MV Transmission

efickel
 

Wow -- this is an incredibly frustrating process.

I've called a dozen transmission shops. No one will flush my
transmission fluid and replace the filter. "We don't work on
Volkswagens," is the standard response.

I have found one person that will actually work on the transmission.
Now I have to get the car from the dealer to this shop, a distance of
115 miles. I suppose I need to have it towed -- could I drive it? He
says that if it needs work, he will rebuild the transmission rather
than purchasing a rebuilt unit. Is that OK? Or should I encourage him
to use a rebuilt transmission from one of the websites on this list?

Volkswagen has offered to help. They'll give me a $1500 cash back
coupon redeemable for six months. Isn't that rich? I have to spend
$6000 for repairs, and they expect I'll want to replace it in six months?

I'll keep plugging away. Thanks for your help throughout the process.
BTW -- is there an agreed upon source for the the transmission fluid
that will be less expensive than the dealer network?

-Erich


Re: Refueling with Frig Lit was(EVC Electrical Problem)

 

Daytime Driving Lights?

In a message dated 6/20/2008 6:35:01 P.M. Eastern Daylight Time,
schellhase@... writes:

what is a DDL?





****Gas prices getting you down? Search AOL Autos for
fuel-efficient used cars. ()


Re: 2003 EV MV Transmission

 

What does the dealer say when you show them your operator's manual that says
"change ATF every 40k miles"?

Bob W.




--- In _ev_update@yahoogrouev_upd_ (mailto:ev_update@...) ,
"efickel" <EFickel@...> wrote:

I can tell you, in my case, three dealers have refused to change the
ATF because according to them, VW does not recommend changing it.

-Erich




****Gas prices getting you down? Search AOL Autos for
fuel-efficient used cars. ()


Re: Looking for Eurovan curtains!!!

 

--- In ev_update@..., "Jan" <antjan@...> wrote:

I have searched and searched. Is there ANYWHERE I can get some
curtains for my '99 Eurovan
MV? help!!
jan
There are some on ebay from $179-250 or you could make some. Get old
curtains from a thrift store and get snaps at a craft or fabric store.
Take a snap from your van to match them.


Re: Looking for Eurovan curtains!!!

 

--- In ev_update@..., "Jan" <antjan@...> wrote:

I have searched and searched. Is there ANYWHERE I can get some
curtains for my '99 Eurovan
MV? help!!
jan

There are some on ebay. $179-250 You could make some fairly easily. You
could get snaps at a fabric store.


Need a custom gas spring for your top or hatch?

Stuart MacMillan
 

I posted earlier about a source for the OEM gas springs:
www.spdhardware.com, and I just boosted my top from 100 lb lift to 120 lb
lift. It's great, the top opens itself practically. You do need to weigh
over 100 lbs to pull it down though! For my old shoulders, pulling is
easier than pushing!



For those of you who carry stuff on top, or need a custom gas spring for
other things (rear hatch) SPD sells a vented adjustable strut that you can
reduce pressure on until it works properly, then you can send it back and
get a set with your required pressure. Pretty cool:




The top adjustable spring is the SPD-GSVL-3100-250, with the stock spring
being 100 lbs: SPD-GSVL-3100-100, $21.53 each. I think this will also work
for the rear hatch. So, if you have rack on the hatch and want extra lift,
here's how you get it.



Have fun!



Stuart

'97 EVC


Re: A/C and Poptop Photos Added to Photos Section

 

Jose Magsaysay wrote:

I installed a MaxxFan recently and
hopefully that will do for now.
Jose,

Could you please post photos of your install? All of the fan units I
looked at last year did **not** fit the opening on the EVC exactly, so
there was the added "benefit" of having to modify the freaking ceiling
hole with a chain saw or to have to fill in the already too-big hole
because the fan was too small!

There was another benefit of having too tall of a profile to fit in the
garage or in some parking garages... so, I am wondering how you managed
with your install?


I didn't spend enough time last year looking for the right manufacturer
and model, I suppose.





Which unit did you purchase? Pictures would be great (inside and out).

Thanks,

Garrett
1999 EVC, "DolphinJazz"
2002 EVC, "Serenity"


Re: Refueling with Frig Lit was(EVC Electrical Problem)

 

As long as you guys don't gas up anywhere near me...

I used to drive with the fridge on propane too, but I found I was always having to clean the burner. All that wind from driving probably causes a lot of flicker and soot buildup. That and the danger situation.

A few years ago, I bought some vent covers from a nice guy on this list. I keep those in place all the time (except when running on propane of course) and haven't had to clean the burner box since.

--Michael Wise
Ketchum, Idaho

Sent via BlackBerry from T-Mobile

-----Original Message-----
From: Larry Schellhase <schellhase@...>

Date: Fri, 20 Jun 2008 08:57:45
To:ev_update@...
Subject: [ev_update] Refueling with Frig Lit was(EVC Electrical Problem)


Forest do you do this in areas that do not have vapor recovery systems on the gas pumps? I feel relatively safe refueling with the Norcold running on propane when the gas pump has a vapor recovery system, but when the pumps do not have vapor recovery I turn the fridge off before filling.

* * * Warning - I am not stating this is a safe practice or recommending that anyone else should do what I do. * * *

Larry
LA, CA

--- On Fri, 6/20/08, forest flanigan <creoflan@...> wrote:











If you have a hard time finding a replacement solenoid or can't trace the

problem you can always drive with the fridge on propane . Some folks

recommend turning the propane off during fueling but I find no problem with

leaving the fridge lit while refueling. If you do turn off the fridge while

putting gas in you need a well charged rear battery to get it re lit.

Good luck

Forest


?




















[Non-text portions of this message have been removed]


------------------------------------

To unsubscribe from this group, send a message to
mailto:ev_update-unsubscribe@...
Yahoo! Groups Links


Refueling with Frig Lit was(EVC Electrical Problem)

Larry Schellhase
 

Forest do you do this in areas that do not have vapor recovery systems on the gas pumps? I feel relatively safe refueling with the Norcold running on propane when the gas pump has a vapor recovery system, but when the pumps do not have vapor recovery I turn the fridge off before filling.

* * * Warning - I am not stating this is a safe practice or recommending that anyone else should do what I do. * * *

Larry
LA, CA

--- On Fri, 6/20/08, forest flanigan <creoflan@...> wrote:











If you have a hard time finding a replacement solenoid or can't trace the

problem you can always drive with the fridge on propane . Some folks

recommend turning the propane off during fueling but I find no problem with

leaving the fridge lit while refueling. If you do turn off the fridge while

putting gas in you need a well charged rear battery to get it re lit.

Good luck

Forest


?




















[Non-text portions of this message have been removed]


Re: 2003 EV MV Transmission

gti_matt
 

The pressure screw is in the manifold which is inside the pan, which
makes incremental tweaks a PITA.

That is true...if you want to make incremental tweaks you have to drop the pan again.

It has a ratchet feature to it that only allows you to turn it in, raising pressure.
Correct.

Personally I wouldn't touch it without first getting a pressure test. You may cause more harm than good and there is no going back, at least not without considerable expense.
For another point of view, I have yet to see any thread on this subject where someone did this and regretted it. Every post with feedback I've seen seems to have nothing but good things to say.

Here are pics and instructions. This is for a Mk4 Golf/Jetta 01M trans but the Eurovan's 01P is similar.


Re: Looking for Eurovan curtains!!!

gti_matt
 

I have searched and searched. Is there ANYWHERE I can get some curtains for my '99 Eurovan MV? help!!
FWIW, I found mine on Ebay. They show up from time to time. My van was a '00 and the ones I got were from a '93 and they fit just fine...same snap locations. Just keep checking ebay.


Re: Interference fit engine & head damage ???

 

I did a head job on a Honda Accord that suffered from a broken timing
belt. It ran fine for years after. As long as the valves/pistons only
bent or have dings it should be fine to rebuild. If little bits of
valves were floating around in the cylinders you would have scoring on
the cylinder walls and the engine is probably junk, unless you go
through an entire rebuild with boring out cylinders and oversize
pistons (not sure if that is an option for that engine). Getting a
used engine is not a bad idea if you can get one for a similar price.

On 6/19/08, TYA2 <tya2@...> wrote:


Ok tech experts here is the tough $$$ question. I know that some of you
on the list have the experience of having a timing belt fail and getting
into engine problems. I am looking for information on what happened to
you and how things worked out. This question is not knocking the VW
products, because the engine was in a GM Korea produced Chevy Aveo (4
cylinder 1.6 L gas engine,) Basic scenario at about 40,000 miles on the
odometer.Friday night last he was driving at 60 mph on I-5 north of Seattle
Washington when he lost power in 5th gear, tried shifting down to 4 but
basically the engine died and he coasted to the side of the highway. I
know all this because I was following him in a rental car about 6 car
lengths back. The engine would not start, so we had the vehicle towed to
Everett Chevrolet. Saturday morning the dealer said it must be a timing
belt, I have no mechanic until Monday. It should be an easy job. We
continued back to Canada 900 miles further away. Monday morning I was
told yes it is a timing belt but we have no idea why it failed, there
should be no internal damage. $300. Monday afternoon we were told the
timing belt failed because the tensioner was broken. (one is now
ordered). Tuesday afternoon we were told the head is damaged. (16 valve
engine). The estimate is another $2000.00.... This car had no warranty
it expired at 3 years, 36,000 miles.


Here are my concerns what are the chances the rest of the engine is
TOAST? Even if we change the head and the pistons have no marks on them
what are chance the bits of valves are not going to destroy the engine once
it is put back together? I can do an oil change but are their bits of
debris that won't come out?

I know some of you have done the damaged timing belt, damaged valves and
head scenarios in VWs, what did you decide to do? What would you do?

I can buy a complete factory reman for $4000 or get engines out of wreckers
for 800 to 1400, with installation at about $500. The issues with this
car, is it my son's transportation, we live near Edmonton, Canada, and he
goes to college south of Seattle. We aren't really interested in
warranty, we are interested in reliability. Do we get the car fixed in
Washington, or bring it back to Canada and get the work done here?

Even U-haul is a hassle, they won't rent a tow dolly, they say I need an
auto trailer (ground clearance issues). They won't rent me a pick up
truck to tow a car with and they won't rent me a cube van because I am a
foreigner (so when did being a white Canadian male be such a big
deal?) I mean the last time we invaded the US was about 200 years ago...
and that was under a different king... :>)

Do we just swap the whole engine now and sleep better? My wife is the
worrier. I am the bill payer.

Seattle area listers can you recommend the name of good local independent
shop, or wrecking yards that might have GM products, and honest reliable
towing companies...

Please reply direct to tya2@...

Reg near Edmonton


--
Sent from Gmail for mobile | mobile.google.com


Re: EVC Electrical Problem

forest flanigan
 

If you have a hard time finding a replacement solenoid or can't trace the
problem you can always drive with the fridge on propane . Some folks
recommend turning the propane off during fueling but I find no problem with
leaving the fridge lit while refueling. If you do turn off the fridge while
putting gas in you need a well charged rear battery to get it re lit.
Good luck
Forest


Re: 2003 EV MV Transmission

Dan Cross
 

The pressure screw is in the manifold which is inside the pan, which
makes incremental tweaks a PITA. It has a ratchet feature to it that
only allows you to turn it in, raising pressure. Personally I wouldn't
touch it without first getting a pressure test. You may cause more
harm than good and there is no going back, at least not without
considerable expense. Improper fluid levels can mimic some of your
symptoms so I wouldn't go messing with settings without first taking
care of the standard stuff first. A pressure test is pretty straight
forward. I wouldn't expect to pay more than about $100 for one.
IVAN
Therefore:
I am,
Dan

--- In ev_update@..., "efickel" <EFickel@...> wrote:

Sounds like slipping then. Doing the reset won't hurt but slipping
would to me be consistent with your notation of it being slower when
cold (more slipping, clutches not coming together quickly enough,
etc.). In that case I'd change the fluid and filter and also adjust
the pressure screw and see what happens from there.


I know this will be a stupid question. Should the pressure be adjusted
upwards or downwards? By how much -- quarter-turn, half-turn, or
other. Obviously, I won't do this work -- but I need to be able to
instruct someone on what to do. Where is the pressure screw?

-Erich


Re: Most inexpensive roof rack for '99 EVC??

 

Having just spent close to $3,500 replacing my roof, I would be very, very careful about doing anything that would tortionally stress the roof.

--Michael Wise
'99 EVC, '08 R32
Ketchum, Idaho


Sent via BlackBerry from T-Mobile

-----Original Message-----
From: kgkirkley@...

Date: Wed, 18 Jun 2008 16:32:37
To:ev_update@...
Subject: Re: [ev_update] Most inexpensive roof rack for '99 EVC??



In a message dated 6/18/08 11:55:45 AM, freeda.peeple@... writes:


I need a roof rack on my 99 EVC, but not much money. Has anyone here
installed a "homemade rack" or where can I buy a cheap one? Go Westy
want like 300 bucks! It's nowhere near worth that, IMO!

Thanks, Billy
Billy:

Unless you 'absolutely' have to have a roof rack.......I would suggest no
going that route.
The roof rack and whatever you mount there will impact your gas mileage at
least 2-4 mpg.

I have removed my Yakima Tracks towers and just put everything inside.
An alternative would be a rear hitch mounted carrier......no drag.

Kent Kirkley
'97EVC


****
Gas prices getting you down? Search AOL Autos for
fuel-efficient used cars.
()


[Non-text portions of this message have been removed]


------------------------------------

To unsubscribe from this group, send a message to
mailto:ev_update-unsubscribe@...
Yahoo! Groups Links


Re: 2003 EV MV Transmission

efickel
 

Sounds like slipping then. Doing the reset won't hurt but slipping
would to me be consistent with your notation of it being slower when
cold (more slipping, clutches not coming together quickly enough,
etc.). In that case I'd change the fluid and filter and also adjust
the pressure screw and see what happens from there.


I know this will be a stupid question. Should the pressure be adjusted
upwards or downwards? By how much -- quarter-turn, half-turn, or
other. Obviously, I won't do this work -- but I need to be able to
instruct someone on what to do. Where is the pressure screw?

-Erich


Re: A/C and Poptop Photos Added to Photos Section

Jose Magsaysay
 

Kent,
Nice looking install on the A/C. I'm working on getting mine set up
the same way. BTW, I like your scope setup as well. I belong to the
San Diego club and I also have AP equipment.
I'm on my way to the Grand Canyon Star Party this next week and sure
wish I had my window A/C ready. I installed a MaxxFan recently and
hopefully that will do for now.
Clear Skies,
Jose


I use the A/C only during the hot months, but almost always use the
Reflectix
insulation except those rare (in Texas anyway) Fall or Spring days.
In
summer, the insulation keeps the heat out and the cool in, in
winter it keeps the
heat in and the cold out....Duh!!!

Kent Kirkley
'97EVC


****
Gas prices getting you down? Search AOL Autos for
fuel-efficient used cars.
()


[Non-text portions of this message have been removed]


Re: Most inexpensive roof rack for '99 EVC??

FreedaPeeple
 

Thanks Kent. Wanna sell you USED rack that you don't USE anymore?? ;)

Best,

Billy


--- In ev_update@..., kgkirkley@... wrote:


In a message dated 6/18/08 11:55:45 AM, freeda.peeple@... writes:


I need a roof rack on my 99 EVC, but not much money. Has anyone
here
installed a "homemade rack" or where can I buy a cheap one? Go
Westy
want like 300 bucks! It's nowhere near worth that, IMO!

Thanks, Billy
Billy:

Unless you 'absolutely' have to have a roof rack.......I would
suggest no
going that route.
The roof rack and whatever you mount there will impact your gas
mileage at
least 2-4 mpg.

I have removed my Yakima Tracks towers and just put everything
inside.
An alternative would be a rear hitch mounted carrier......no drag.

Kent Kirkley
'97EVC


****
Gas prices getting you down? Search AOL Autos for
fuel-efficient used cars.
()


[Non-text portions of this message have been removed]