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Re: Spot-O-Gold Connectors


Miroslav Pokorni
 

The connector/cable that I was thinking of, one put out by Hughes, was named
'Gold Dot', that name flashed back while reading your mailing. Apparently,
that was a reliable connector.

The penny pinching on connector of an instrument that was to sell above
$13000 in mid 70s money is a fine work of a Harvard Business School
graduate; it looks like Tektronix was hit by more than their share of them.

As for Tektronix not being able to broadcast about problem with connectors
is a pretty feeble excuse, Tektronix had a very good record of where they
sold instruments, down to serial numbers. I learned about that in early 80s.
When I joined a company in 1980 a new 465B was bought for me; I went on a
business trip that stretched into a year long affair and when I got back my
scope was gone. There were few new scopes in company but I could not tell
which one was mine. Then, I had purchasing to call Tektronix and ask for
serial number of the scope that was purchased on specific PO, order for my
scope, and sure enough, the serial number was produced. And that was not a
bluff, number was real, I did find the scope. So, Tektronix could have used
their sales record to contact effected customers, I just think that HBS
graduate saw that retrofitting as too high an expenditure and above all a
potentially carrier damaging measure, so the customers were left to hang in
breeze.

Regards

Miroslav Pokorni

-----Original Message-----
From: Stan or Patricia Griffiths
[mailto:w7ni@...]
Sent: Wednesday, August 15, 2001 11:04 PM
To: TekScopes@...
Subject: [TekScopes] Spot-O-Gold Connectors



Miroslav Pokorni wrote:

> Well Stan, tell us about 'spot-o-gold'. Was that, by any
chance, a flex
> Kapton based circuit (flat cable) with gold bumps at the
ends and mating
> connector had gold surfaces and a pressure plate? If that
description fits,
> that is a connector that was put out by Hughes
Electronics; apparently,
> Hughes used it successfully.
>
> Regards
>
> Miroslav Pokorni

OK. I guess there seems to be enough interest in this.

One of my first tasks right after being given the job as the
Tektronix Spectrum
Analyzer Sales Engineer in the Pacific Northwest was to call
on Boeing and find
out if they were happy with their existing Tek Spectrum
Analyzers and see what
more sales potential there was for more.

I noticed that one of the first labs I called on where they
were doing radar
cross section tests using silver painted plastic airplane
models as targets, was
using their Tektronix 7L18 as a door stop. They said that
was the best use they
could make of it since they could never make it work for
more than a few minutes
at a time and it had been back to their cal lab dozens of
times. They had given
up on it. It never failed them as a door stop . . . !

Checking on this apparent serious reliability problem with
the factory, I found
out that instead of using fully gold plated ribbon cable
connectors, in an
economy move, Tek had decided to use connectors with only a
"spot of gold" right
where the connectors mated to the pins on the circuit board.
This turned out to
be a very poor decision and before a permanent cure was
implemented, the 7L18
had earned a horrible reputation for poor reliability. The
permanent cure was
to pull out and replace every ribbon cable in the 7L18 with
new ones using only
completely gold plated connectors. This fixed the probem
but not the 7L18's
reputation. This was one of those "problems" that you would
rather not publish
on the front page of Electronics News but if you don't, then
places like the
internal cal lab at Boeing never learn what the solution is
and they can't ever
implement it . . .

I grabbed Boeing's 7L18 and had Factory Service at Tek fix
it but it never found
favor with the lab that was using it as a door stop . . .
It left a REAL BAD
taste in their mouths.

I don't know where Tek got the actual ribbon cable
connectors that they used in
the 7L18 and I don't believe the solution to the problem
involved the pins in
the boards . . . just the crimped on ribbon connectors.

I am not aware that this "Spot-O-Gold" connector problem
ever showed up in any
other Tek products other than the 7L18. I never heard of it
in any other Tek
spectrum analyzers. Maybe Dean knows of other examples of
this.

Stan
w7ni@...


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