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Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 
Edited

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Hello Emanuele,

One time again, I performed some calculations from your test results below.

IF there is no error in the C7A capacitor and L3 sections measurements, your test results constantly shows an effect of EXCESS capacitance in the tested antenna circuits.

Could that be induced by the test setup you use ??

The attached .pdf contains the calculated “excess capacitance” values (that are not constant, btw).

And also the kind of test setup I will use to perform such tests.

?

Maybe I missed something from the (very) long thread of exchanges about this problem, but the test setup you used is still not clear to me.

I just want to mention that measuring the resonant frequency of a parallel circuit requires high impedance from both the RF source used and the instrument displaying the result.

?

As one of my colleagues already mentioned: “Nothing is more useful than a good theory”.

And I still believe that it is true.

?

Let us know !

?

73, Jacques, VE2JFE in Montreal

?

Some additional info:

disconnecting BS variable condenser doesn't change things significantly. Here are measurements (ANT circuit only):

?

?

I then disconnected C33 from V1 pin4 and moved the probe to C3 but, again, nothing significant happens.

Now the ANT circuit is completely alone and ... still resonating too low.

I also tried to switch the input connection between; RTMA, a 0.01uF cap, pure induction (air). The signal levels change, but the peak is steady at the wrong values.

?

Here you can see the variables: I cannot see any sign indicating not being Halli's originals.

?

The last resort idea is to check wiring and all part numbers of my not working ANT circuit against someone else working one.
Should anyone else had an S-85 open on the ?bench, your input would be greatly appreciated (Jim, are you still there?).

?

--

Emanuele (IU1KNR).


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 
Edited

Some additional info:
disconnecting BS variable condenser doesn't change things significantly. Here are measurements (ANT circuit only):
?
?
I then disconnected C33 from V1 pin4 and moved the probe to C3 but, again, nothing significant happens.
Now the ANT circuit is completely alone and ... still resonating too low.
I also tried to switch the input connection between; RTMA, a 0.01uF cap, pure induction (air). The signal levels change, but the peak is steady at the wrong values.
?
Here you can see the variables: I cannot see any sign indicating not being Halli's originals.
?
The last resort idea is to check wiring and all part numbers of my not working ANT circuit against someone else working one.
Should anyone else had an S-85 open on the ?bench, your input would be greatly appreciated (Jim, are you still there?).
?
--
Emanuele (IU1KNR).


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

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Emanuele, as you seek out more and more long-shot ideas for your original problem set, sometime you might contemplate the probability that an “almost same” C7 ?somehow managed to get the right S-85 part number put on it [ but only the min capacitance was not as low] and then ?put in your radio, and perhaps it got passed along as a shelf queen all this time, passing from one SWL to another.

Without having Jim undo his wires maybe you two can visually measure/compare the rotor to stator gaps when wide open or something?

?


--
don??? va3drl


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

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Emanuele the? side view of L3, and L6 shows more spacing between coils than the earlier? “almost end views” did, and consequently in my mind, the mutual coupling and trimmer tuning interaction will not be much. ?

?

Some bug has me, but I am up for a bit.. staring at C33 , which is needed to let the AVC control the RF grid, while allowing RF to also couple from the left.

Since C33 is hung on the tuning condensers and switch the other end of it will need to maintain High resistance 1 Meg ofr R1 ????.very long shot but . ??

?

Whaterever it is that is wonky, it does the same thing to the RF and Mixer. ??I keep wondering what would happen with the BS wires lifted

?


--
don??? va3drl


Re: SX-28A Hum

 

Agree Jacques, I did some poking around as well and found what you described.

Thanks,?
Tom

On Friday, February 21, 2025 at 10:23:02 AM EST, Jacques Fortin <jacques.f@...> wrote:


Hello Tom,

I believe that the “bubbles” in the original choke encapsulation just came from when the coal tar was poured in during manufacture.

There is no possibility that the part “overheated” IMHO.

For the suitability of the replacements: as the 4Hy choke from the R-390A Audio Deck you used only have 110 ohms of internal resistance, it will be 100% OK to add a 110 ohms resistor in series with it to “emulate” the 220 ohms of the original part.

I also checked if any recent manufacture Hammond choke can be used, but no luck there: the smallest 4Hy one have a 300 ohms internal resistance, and that value cannot be “reduced” in any way.

The other 4Hy parts are really too big for the task, not speaking of the cost…

?

73, Jacques, VE2JFE in Montreal

?

Hi Jim,?

?

Well that's not what I wanted to hear, but I understand. I'm actively looking for a suitable replacement choke. The on I substituted in was all I had laying around and figured it would be good for a test.

?

The original choke is encapsulated and the bottom side shows bubbles in that encapsulation. I have designed products that have used encapsulation in the past and have seen these bubbles before, they are usually caused by the part overheating.

?

Hopefully the attached image shows.

?

Tom


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

Jim,
as your measurements look good, can you post detailed pictures of your S-85 ANT and MIX sections?
I would like to check the wiring in mine...
?
--
Emanuele (IU1KNR).


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

C5A (BS variable) measures: 34-8pF.
?
--
Emanuele (IU1KNR).


Re: SX-28A Hum

 

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Hello Tom,

I believe that the “bubbles” in the original choke encapsulation just came from when the coal tar was poured in during manufacture.

There is no possibility that the part “overheated” IMHO.

For the suitability of the replacements: as the 4Hy choke from the R-390A Audio Deck you used only have 110 ohms of internal resistance, it will be 100% OK to add a 110 ohms resistor in series with it to “emulate” the 220 ohms of the original part.

I also checked if any recent manufacture Hammond choke can be used, but no luck there: the smallest 4Hy one have a 300 ohms internal resistance, and that value cannot be “reduced” in any way.

The other 4Hy parts are really too big for the task, not speaking of the cost…

?

73, Jacques, VE2JFE in Montreal

?

Hi Jim,?

?

Well that's not what I wanted to hear, but I understand. I'm actively looking for a suitable replacement choke. The on I substituted in was all I had laying around and figured it would be good for a test.

?

The original choke is encapsulated and the bottom side shows bubbles in that encapsulation. I have designed products that have used encapsulation in the past and have seen these bubbles before, they are usually caused by the part overheating.

?

Hopefully the attached image shows.

?

Tom


Re: SR-500 Tornado writing and offering free downloads of his SR 500 repair manual. I don’t own an SR 500 but I sure appreciate hams like Walt who go out of their way to help others without any thought of profit.

 

Just a note of appreciation for Walt Cates’ generosity?
In offering downloads of his SR 500 repair manual free
of charge. I don’t own an SR 500 but sure appreciate his spirit. Hams like Walt make this such a wonderful hobby.?

73,
Mark
AF6IM


On Wed, Feb 19, 2025 at 7:58?AM waltcates via <cateswa=[email protected]> wrote:
Hi Scott,

The Tornado (SR-500) is an excellent tri-bander. It is a single conversion receiver that performs better than a lot of dual?conversion rigs. With its 250 to 300 watt output it will punch through the noise. The SR-500 is actually an SR-160 with a beefed up PA subsystem and a power supply providing higher voltages.

The 8236 tubes ARE a problem. Although these are magnificent tubes, with solid carbon block plates, they do occasionally go bad. There are not many good sources for them. When you do run across them there is no guarantee that?they will be matched. Matching is key to proper operation of the PA.?

The 6DQ5 is a direct replacement for?the 8236. There is a problem with the height of 6DQ5. They come in various?sizes and even with the shortest tubes you need to dimple the PA gage cover.?

The final Achilles heel is the vfo. The 500, like all the SR series rigs, are three times older than the shelf life of its temperature compensating capacitors. This is not a difficult problem to solve, replace C129 NPO and C133 N470.

I hope I have not scared you off the quest for a Tornado. But all ventage rigs require a little TLC.

I have written a repair manual for the SR-500 Tornado. It is a no cost download at:

Good luck with your quest, 73.


Walt Cates, WD0GOF
?
A majority of acceptance is not proof of correctness.



From: [email protected] <[email protected]> on behalf of Scott WA9WFA via <whitebear1122=[email protected]>
Sent: Wednesday, February 19, 2025 12:21 AM
To: [email protected] <[email protected]>
Subject: [HallicraftersRadios] SR-500 Tornado
?
Hi, Lately I’ve been waxing nostalgic about the old Hallicrafters transceivers.? A friend loaned me his SR-160 for several months back in 1971 while I was in Senior in High School and I used it for that summer before heading off to the Vietnam War. ? It was a wonderful transceiver! ?

The premium Hurricane, Cyclone, and Tornado have fascinated me for many years but I never pursued them during my collecting years.? The collecting years are long over and I’ve sold 99% of my collection with only a few left, but I’m still intrigued by those premium Halli transceivers.?

Maybe I need another one just to enjoy the nostalgia it gives.?I’m thinking of buying a Tornado for my one last remaining SSB tube transceiver. The Hurricane and Cyclone scare me in terms of big size and complexity of repair.? What about the Tornado?? Do you Tornado owners find them easy or hard to repair?? Are final amplifier tubes available or do you have to rewire the socket for something else? ?

What do you Tornado owners think of them? ? Do you know of any working one’s for sale?

Thanks. ?73, Scott WA9WFA


--
AF6IM
www.parachutemobile.com


Re: SR-500 Tornado

 

So...the SR-160 can be converted to resemble an SR-500 by changing the finals to 6DQ5s, adding a cooling fan, and a few other changes.?
1.? Could a similar QRO modification be inflicted upon an SR-150??
A pair of 6DQ5 finals in an SR-500 (original or ex-SR-160) with cooling fan would operate with 500 W PEP or 300W CW input? The pair of 6DQ5 finals in an HT-44 operate with 200W (either mode) input.?
2.? Could an HT-44 operate at SR-500 power levels if a cooling fan were added and it were connected to a P-500-AC or PS-500-DC power supply?
I bought an upgraded P-500 at SEAPAC last year and haven't found a use for it yet.
Cheers
Halden VE7UTS


Re: SX-28A Hum

 

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Jim, that waveform is what I previously commented on. Looks like a base frequency of 60 with third harmonic.

?the 3rd harmonic is generated by the PT magnetizing current and it ?along with the 60 HZ coupled ?to wires in the choke circuit somehow; wiring being most likely.

The location of the choke ?makes it unlikely that it is directly from the transformer.

?

From: [email protected] [mailto:[email protected]] On Behalf Of Jim Whartenby via groups.io
Sent: Wednesday, February 19, 2025 10:14 PM
To: [email protected]
Subject: Re: [HallicraftersRadios] SX-28A Hum

?

I am not sure that the problem is resolved.? CH2 was replaced with a similar value choke with less winding resistance so it will have higher Q.? Higher Q will affect the audio filter curve so there will most likely be more ripple in the audio bandpass in the bass out switch position.? This may not be that noticeable to the ear but the scope will see it.

?

In Tom's first video, at about the 45 second mark, the scope shows a strange waveform.? The main peaks are of a 60 cycle waveform.? The center peak is at 120 cycle but it's peak is negative, the two remaining peaks are at 240 hertz and positive.? There must be some nonlinearity to cause these harmonics to be generated.? This nonlinearity is acting like a diode and causing the second and forth harmonics of the 60 cycle waveform.

Regards,

Jim

?

?
??


--
don??? va3drl


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 
Edited

Jim, we were working on the same idea.
Here is my resonance frequencies table give the measured values. I added 10pF to count for min capacitance of the BS variable (estimated) as per Don's suggestion.
Rounding a part, it fully matches with your calculation.
?
Having L3 out of circuit I was able to detect the ACTUAL signal paths in bands 1&2 (neither theoretical nor from schematic: ACTUAL).
I think they are identical to what you expressed in words and, at the end, matches with Don's drawings (many posts ago).
?
Give this arrangement it appears clear to me that the alignment sequence is very important as setting on band 2 interacts with setting in band 1 and vice versa.
?
Now I need to hunt for the hidden capacity that's moving all responses down,? ...but I really can't find it.
--
Emanuele (IU1KNR).


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

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Jacques, it is not much maybe but where is the min cap of the BS?

What is the dial frequency at the very top of the band [min cap] ?is !.6kc ?really min capacitance.

Agree, even with a small change it still looks like come hidden cap ????

Emanule re Jim’s .. at 1360 or 1380 there is no breathing room on the trimmer like one would expect.

?

Also many variable caps have the min cap below 10% of the max, so we can wonder what this one was intended to be

?

From: [email protected] [mailto:[email protected]] On Behalf Of Jacques_VE2JFE via groups.io
Sent: Thursday, February 20, 2025 10:57 AM
To: [email protected]
Subject: Re: [HallicraftersRadios] S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!
Importance: High

?

Hi Emanuele,

?

From your measurements:

BAND 1:

C7A = 450pF, L3(C&D) = 200?H

Fr = 530.5kHz (1/(6.2832 x SQRT(L x C)))

C7A = 50pF, L3(C&D) = 200?H

Fr = 1591.5 kHz

?

BAND 2:

C7A = 450pF, L3(A&B) = 26?H

Fr = 1.47 MHz

C7A = 50pF, L3(A&B) = 26?H

Fr = 4.414 MHz

?

From a mathematical point of view, that should work on both bands, or be very close to !

Unless there is a hidden capacitance in the assembly somewhere, like a connecting wire that should stand in free air, but that is pushed close to the GND along it’s path instead.? (I have seen that before: too long story to tell here).

Hard to verify because the radio is not right in front of me ….

I also believe that the schematic is right: on band 2, the A+B section of L3 is connected to C7A, but the antenna signal is fed to L3 C+D and coupled using mutual inductance between the coils.

On band 1, L3 C+D section is connected to C7A, antenna signal fed to L3 A+B section with a 1k resistor in series and fed by mutual inductance again.

I believe that the 1k resistor is there to “balance” the Band 1 sensitivity to the one of the other bands (more or less).

?

Sorry to repeat feats or opinions that were mentioned before on the thread, but I caught this boat late…

?

73, Jacques, VE2JFE in Montreal

?


--
don??? va3drl


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

开云体育

Hi Emanuele,

?

From your measurements:

BAND 1:

C7A = 450pF, L3(C&D) = 200?H

Fr = 530.5kHz (1/(6.2832 x SQRT(L x C)))

C7A = 50pF, L3(C&D) = 200?H

Fr = 1591.5 kHz

?

BAND 2:

C7A = 450pF, L3(A&B) = 26?H

Fr = 1.47 MHz

C7A = 50pF, L3(A&B) = 26?H

Fr = 4.414 MHz

?

From a mathematical point of view, that should work on both bands, or be very close to !

Unless there is a hidden capacitance in the assembly somewhere, like a connecting wire that should stand in free air, but that is pushed close to the GND along it’s path instead.? (I have seen that before: too long story to tell here).

Hard to verify because the radio is not right in front of me ….

I also believe that the schematic is right: on band 2, the A+B section of L3 is connected to C7A, but the antenna signal is fed to L3 C+D and coupled using mutual inductance between the coils.

On band 1, L3 C+D section is connected to C7A, antenna signal fed to L3 A+B section with a 1k resistor in series and fed by mutual inductance again.

I believe that the 1k resistor is there to “balance” the Band 1 sensitivity to the one of the other bands (more or less).

?

Sorry to repeat feats or opinions that were mentioned before on the thread, but I caught this boat late…

?

73, Jacques, VE2JFE in Montreal

?

?

Jim, great job!

Don, remember: 1600-500=1100 so we have 110KHz/DIV; 1600-220=1380 .. close enough. So Jim's peak stay exactly where it should: dial @1400KHz !! peak at 1380KHz. His tank works as expected!

Jacques, C7 is halli original with the correct prt. no. 048-300341. It measures 50-450pF (LCR).

L3 has nothing, null, nope, vacuum inside. NO CORE.

L3 coils as measured by the LCR: the first coil (pins A and B) measures 26uH, while the second (pins C and D) measures 200uH.

?

--

Emanuele (IU1KNR).

_._,_._,_


Re: SX-28A Hum

 
Edited

Hi Jim,?

Well that's not what I wanted to hear, but I understand. I'm actively looking for a suitable replacement choke. The on I substituted in was all I had laying around and figured it would be good for a test.

The original choke is encapsulated and the bottom side shows bubbles in that encapsulation. I have designed products that have used encapsulation in the past and have seen these bubbles before, they are usually caused by the part overheating.

Hopefully the attached image shows.

Tom


On Wednesday, February 19, 2025 at 10:13:47 PM EST, Jim Whartenby via groups.io <old_radio@...> wrote:


I am not sure that the problem is resolved.? CH2 was replaced with a similar value choke with less winding resistance so it will have higher Q.? Higher Q will affect the audio filter curve so there will most likely be more ripple in the audio bandpass in the bass out switch position.? This may not be that noticeable to the ear but the scope will see it.

In Tom's first video, at about the 45 second mark, the scope shows a strange waveform.? The main peaks are of a 60 cycle waveform.? The center peak is at 120 cycle but it's peak is negative, the two remaining peaks are at 240 hertz and positive.? There must be some nonlinearity to cause these harmonics to be generated.? This nonlinearity is acting like a diode and causing the second and forth harmonics of the 60 cycle waveform.
Regards,
Jim

Logic: Method used to arrive at the wrong conclusion, with confidence.? Murphy


On Wednesday, February 19, 2025 at 02:13:41 PM CST, Richard Knoppow via groups.io <1oldlens1@...> wrote:


Thank you. Since its a different choke it doesn't explain why the
original was humming. Doesn't matter if the problem is solved but would
be interesting to know. Its possible there is a leak between the winding
and core or frame in the original. A sensitive ohm meter would probably
tell. I had thought of suggesting putting the old choke on an insulator
(just a sheet of paper) temporarily to see if the hum stopped. Not worth
taking the new choke out to try.
The SX-28 is an interesting receiver, an attempt by Hallicrafters
at advanced engineering that didn't quite come off. The Lamb noise
blanker was a very good idea but was not well implemented. Eventually,
Drake and others, did a better job with it. This type of blanker works
well on pulse type noise, like ignition noise, but hardly at all on the
more common (now) power line noise. Hallicrafters eventually published a
modification (on BAMA) to disable it and replace it with a conventional
series limiter. I hope not many SX-28s were mutilated this way.


On 2/19/2025 11:57 AM, thoyer via groups.io wrote:
Yes, I replaced the original CH2 with another 4hy one I had from an
R390A AF module.

On Wednesday, February 19, 2025 at 02:43:41 PM EST, Richard Knoppow via
groups.io <1oldlens1@...> wrote:


Please clarify, do you mean you replaced the original choke and the
problem went away? If so it could confirm my idea of filament current
somehow coupling through the chassis.

--
Richard Knoppow
Los Angeles
WB6KBL
SKCC 19998


Re: SR-500 Tornado

 

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There is no socket conversion needed. The 6DQ5 is a direct "plug and play".


Walt Cates, WD0GOF
?
A majority of acceptance is not proof of correctness.



From: [email protected] <[email protected]> on behalf of Scott WA9WFA via groups.io <whitebear1122@...>
Sent: Thursday, February 20, 2025 12:17 AM
To: [email protected] <[email protected]>
Subject: Re: [HallicraftersRadios] SR-500 Tornado
?
Thank you Walt for your SR-160 and SR-500 information, weak points, and the finals. ?I think I've read an early post of yours talking about converting the 8236 tube socket to 6DQ5. ?I didn't have a clue about tube height though. ?Also didn't know about the temperature compensation capacitor failure. ?I will download your SR-500 repair manual. ?I've seen your other repair manuals before and they are a godsend! ?
?
I'm going to keep my eyes open for an SR-500 Tornado to satisfy a nostalgic urge for the SR-160 and the long time desire to own one of the premium transceivers like the Tornado, Cyclone, Hurricane. ? If someone on the list knows of a nice condition Tornado for sale, I'd appreciate hearing about it. ?
?
Thanks.. ?73, Scott WA9WFA


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 

Jim, great job!
Don, remember: 1600-500=1100 so we have 110KHz/DIV; 1600-220=1380 .. close enough. So Jim's peak stay exactly where it should: dial @1400KHz !! peak at 1380KHz. His tank works as expected!
Jacques, C7 is halli original with the correct prt. no. 048-300341. It measures 50-450pF (LCR).
L3 has nothing, null, nope, vacuum inside. NO CORE.
L3 coils as measured by the LCR: the first coil (pins A and B) measures 26uH, while the second (pins C and D) measures 200uH.
?
--
Emanuele (IU1KNR).


Re: SR-500 Tornado

 

Thank you Walt for your SR-160 and SR-500 information, weak points, and the finals. ?I think I've read an early post of yours talking about converting the 8236 tube socket to 6DQ5. ?I didn't have a clue about tube height though. ?Also didn't know about the temperature compensation capacitor failure. ?I will download your SR-500 repair manual. ?I've seen your other repair manuals before and they are a godsend! ?
?
I'm going to keep my eyes open for an SR-500 Tornado to satisfy a nostalgic urge for the SR-160 and the long time desire to own one of the premium transceivers like the Tornado, Cyclone, Hurricane. ? If someone on the list knows of a nice condition Tornado for sale, I'd appreciate hearing about it. ?
?
Thanks.. ?73, Scott WA9WFA


Re: SR-500 Tornado

 

I replied to Bob privately. 73, Scott WA9WFA


Re: S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

 
Edited

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Jim? thanks from us!

so both are similar, peaking too low

Poor low band may be due to No “C 62” as in the S40B ??

?

From: [email protected] [mailto:[email protected]] On Behalf Of JThorusen
Sent: Wednesday, February 19, 2025 9:51 PM
To: [email protected]
Subject: Re: [HallicraftersRadios] S-85 refurbish: I've got a problem during the RF alignment of bands 1 and 2 - trimcaps don't peak!

?

Greetings to the Group:

?

?? I attempted to replicate Emanuele's measurement of the RF tank circuit.?? This required that I construct an RTMA dummy antenna, which turned out to be a bit of a chore; I had to make the 20 uH coil as I didn't have anything close in stock.?? Since Emanuele used a spectrum analyzer with tracking generator, I decided to do the same.?? The tracking generator output was connected to the antenna terminals (with the low side jumper to ground in place) through the RTMA dummy antenna.?? The signal was taken from the RF amplifier (V1, 6SG7) control grid, pin 4 with a 10:1 oscilloscope probe.?? The receiver main tuning dial was set to 1.4 MHz.?? The tracking generator level was set to 0 dbm to obtain adequate signal for display.?? The sweep range was from .5 MHz to 1.6 MHz.?? 10 db/division vertical scale.

?

Here are the results:

?

This is the response with C4 set to minimum capacity.

?

This is the response with C4 set to maximum capacity.

?

?? Incidentally, my receiver also displays considerable sensitivity change over the broadcast band.?? At the high end, there is considerable 60Hz hash and noise as one would expect in a suburban environment.?? As one tunes to the bottom of the band, the receiver becomes virtually quiet.?? I live a fair distance from the nearest AM broadcast station and I was unable to hear anything on the pair of clip leads I was using for an antenna; only the above mentioned noise.

?

73,

--

Jim T.
KB6GM

_._,_._,_


--
don??? va3drl