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Re: Paint & Restoring old License plates

J.Lewis
 

I'm not sure about other states but here in Florida, if you want to register
the vehicle with the older plate, it must be original and unrestored. My
neighbor went to a lot of trouble to restore an older plate for his Model A
only to find out that he could not use the plate.

Jerry



--- Bradley Ethington <bneltran@...> wrote:
From: "Bradley Ethington" <bneltran@...>

Matt,
I recently bought an HP book that covers this very subject: "Classic Car
Restorer's Handbook" by Jim Richardson. He recommends taking the plates
to
an automotive paint store to match the color first with enamel, He then
suggests painting the letters in black lacquer and letting dry for 2
days.
You then apply the enamel directly over the lacquer, then take a
lint -free
rag with enamel reducer on it to wipe off the paint covering the letters
(before the enamel dries)
This sounds a little too involved and messy to me. I think I would
probably
paint the entire plate in the background color and letting it dry, then
sponge brush the black lettering in later. Have fun.
Brad49SW-NJ
-----Original Message-----
From: Matt Phillimore <morephi@...>
To: WillysTech@... <WillysTech@...>
Date: Sunday, June 20, 1999 11:23 PM
Subject: [WT] Restoring old License plates


From: "Matt Phillimore" <morephi@...>

I got a tag from the year my truck was manuactured, straight of the
wall of a Joplin, MO resturant! It's in pretty good shape, but has
some rust. I was considering beadblasting it, fixing the one little
dent and the knick in the edge, and re painting it. Is this a
good/bad idea? anyone done it, and how do you paint the raised
letters?

matt
------------------------------------------------------------------------


a bunch of replys

 

Hi all
I am in digest so I don't allways get to read up often. I went through the michigan mechanics certification program seventeen years ago and passed everything to be certified as a master mech. Then before I paid for the certification I changed employment. one of the reasons i got out of the car repair job was it was interfering my hobby (jeeps old fords ).
as to the paint it yourself thread. I have an older brother who paints cars as a second job but for the not critical stuff i do my own with a $39 cheep imitation of a binks paint gun i got at the swap meet. as for paint i use a lot of ace hardwares rust stop enamel with cheep lacqure thinner. I don't know how this stuff will look in ten years but my delivery truck is holding up fine and my delivery boys don't care how well it shines. My cj2 is for fun and a professinal paint job would make me cringe at every branch scrape. my 51 panel is another story it is blue metalic and white and was pro. done and perfect till the building fell on it and ruined the front foot or so of the roof. oh well i always said i got as much fun from working on it as driving it. this list is very informative and entertaining as well.
jeff in upper michigan
4 cj2a,s and a 51 panel


Re: Buick 225/231 Clearance

Dinarte Santos
 

--

On Wed, 23 Jun 1999 06:46:06 Chuck Pedretti wrote:
From: "Chuck Pedretti" <chuckp@...>

Put the motor back in last night after bolting in the mounts and have the
following measurements.

My setup measures 4" from bottom of pulley to first point of contact, I am
running 2.5 rubicon express lift with the motor mounted level front to back
and centered between the frame rails. The front face of the pulley is
almost directly in line vertically with the front of the differential. My
Trans/tCase were not lowered at all, so the engine is sitting at what would
be stock height.

Questions:
1) Is it common to have to tilt the motor by making it sit higher in front?
I had to do this when I installed a Chevy II 153 cid engine in my CJ-3A. At first I tried to install the engine level, as a result it was too low and there were clearance problems with the front pumpkin - lower radiator hose, which got smashed several times. The carb was tilted to the front, too.

A good way to tell the correct tilt would be placing a bubble level on the intake manifold, with the carburetor removed. Hood clearance should be checked, too, with the carburetor + air filter assembly installed. Bellhouse to firewall clearance could be an issue, too.

Displacing the engine to the driver's side would help pumpkin to engine clearance, but could lead to steering system - exhaust manifold or header clearance.

I found the best way to fit my engine was cutting the stock mounts' rivets with a chisel, relocating them backwards, bolting them to the frame, and finding suitable rubber mounts to attach them to the engine's stock mounts. This would allow the engine to be displaced to the drivers side. Worked for an I-4, I don't know if it would work for a V-6 as there could be interference problems with the drivers side cylinder head - left fender.


2) This doesn't seem like much clearance considering the lift, but the limited AA directions didn't mention having to do anything more than what I did (aside from the fact that my motor is centered and AA wants you to jam it all the way to the drivers side) strangely enough if you follow the AA directions there is no way their mounts will work. The passenger side mount
would be about 2.5" too short and you would have to cut the drivers side mount off - as it sits their mounts are the perfect size to fit centered in
a CJ2 frame.




3) Anybody have any close up pictures of their engine bay with the Buick in it? If they are on the World Wide Wasteland please forward a URL.


Thanks to all

--== Sent via Deja.com ==--
Share what you know. Learn what you don't.


Re: Buick 225/231 front axle clearance

Chuck Pedretti
 

Thanks for the info - I will need to check my front to back distance among
other things. I have lots of valve cover clearance so I may need to move
the trans crossmember back closer to the stock location.

I'm hoping I don't have to uncenter my engine because this is the only way
the stock steering box will fit. (Plan to go to saginaw at some point but
I'd like to get it all together sometime this year).

Another possibility may be switching pulleys, the stock 231 pulley has 3
belt grooves and is fairly long - if I can use a shorter one the problem
will go partially away. (Only need one belt anyway)


Thanks

_________________________________
Chuck Pedretti MCSD, MCSE
Consultant
Magenic Technologies
mailto:chuckp@...
_________________________________

(46 CJ)
_________________________________

-----Original Message-----
From: Bill Lagler [mailto:wbl@...]
Sent: Wednesday, June 23, 1999 7:23 AM
To: WillysTech@...
Cc: Chuck Pedretti
Subject: Re: [WT] Buick 225/231 front axle clearance


Chuck,

Both my CJ2A and CJ5 have the V6 mounted in the same location
relative to the front axle, both are using Jeep 225 oil filter
mounts. I don't think there is any way the front axle could
ever hit the oil filter, oil pump, pulley or any other part
of the engine. On my CJ2A I did lower the front axle snubbers
by 1" but this was to reduce tire/fender rubbing when crossed up
not because of engine clearance. Engine location in the 2A is
as follows: front to back, from the front face of the harmonic
balancer (the surface the pulley bolt on to) to the rear surface
of the front crossmember is 9". Up and down, if you lay a
straight edge across the top of the fenders it will also rest
on the top of the valve covers at the front of the engine. I
forgot to check side to side (I can measure if you want) but
it's not centered, offset to the drivers side for drive shaft
clearance. Positioned like this the drivers side valve cover
will be right against the corner of the firewall. I reshaped,
(read hammer work), the firewall for clearance. This firewall
mod is the same thing the factory did to the CJ5 when they put
in the V6.

Bill
47cj2a

Chuck Pedretti wrote:

From: "Chuck Pedretti" <chuckp@...>

I wish I'd measured mine while it was in. I stuck it in temporarily
to get
the motor mount locations marked, took some pictures but forgot to
take out
the tape measure.

_________________________________
Chuck Pedretti MCSD, MCSE
Consultant
Magenic Technologies
mailto:chuckp@...
_________________________________

(46 CJ)
_________________________________

-----Original Message-----
From: Bill Lagler [mailto:wbl@...]
Sent: Tuesday, June 22, 1999 6:51 AM
To: WillysTech@...
Subject: Re: [WT] Buick 225/231 front axle clearance


From: Bill Lagler <wbl@...>

Chuck Pedretti wrote:

From: Chuck Pedretti <ChuckP@...>

A question for those of you with factory and repower
Buick V6's in
your
CJ's. How much clearance do you have between the crank
pulley and
axle
pumpkin. A picture of mine is at
http:&#92;&#92;staff.magenic.com&#92;chuckp&#92;engine.htm
at the bottom (note the custom oak tierod :) I am running
a 2.5" lift
and
was suprised at how close to the axle the pully is. It
probabally
won't hit
but I though I'd check to see what is normal.

Got my 2nd hand AA engine mounts and they look great as long as
the
part
which mounts to the frame is inverted.
I'll try to get some measurements from both of mine tonight.

Bill
47cj2a


Re: Buick 225/231 Clearance

Bill Lagler
 

Chuck Pedretti wrote:

From: "Chuck Pedretti" <chuckp@...>

Put the motor back in last night after bolting in the mounts and have the
following measurements.

My setup measures 4" from bottom of pulley to first point of contact, I am
running 2.5 rubicon express lift with the motor mounted level front to back
and centered between the frame rails. The front face of the pulley is
almost directly in line vertically with the front of the differential. My
Trans/tCase were not lowered at all, so the engine is sitting at what would
be stock height.
Looking straight down the front face of the pulley (2 groove) is about
even with the rear of the axle tube.


Questions:
1) Is it common to have to tilt the motor by making it sit higher in front?
Yes. If you have the engine sitting level the carb is probably leaning
forward.

2) This doesn't seem like much clearance considering the lift, but the
limited AA directions didn't mention having to do anything more than what I
did (aside from the fact that my motor is centered and AA wants you to jam
it all the way to the drivers side) strangely enough if you follow the AA
directions there is no way their mounts will work. The passenger side mount
would be about 2.5" too short and you would have to cut the drivers side
mount off - as it sits their mounts are the perfect size to fit centered in
a CJ2 frame.

3) Anybody have any close up pictures of their engine bay with the Buick in
it? If they are on the World Wide Wasteland please forward a URL.
One of these days I need to buy a digital camera, of course I should
probably buy a PC first.


Re: Buick 225/231 front axle clearance

Bill Lagler
 

Chuck,

Both my CJ2A and CJ5 have the V6 mounted in the same location
relative to the front axle, both are using Jeep 225 oil filter
mounts. I don't think there is any way the front axle could
ever hit the oil filter, oil pump, pulley or any other part
of the engine. On my CJ2A I did lower the front axle snubbers
by 1" but this was to reduce tire/fender rubbing when crossed up
not because of engine clearance. Engine location in the 2A is
as follows: front to back, from the front face of the harmonic
balancer (the surface the pulley bolt on to) to the rear surface
of the front crossmember is 9". Up and down, if you lay a
straight edge across the top of the fenders it will also rest
on the top of the valve covers at the front of the engine. I
forgot to check side to side (I can measure if you want) but
it's not centered, offset to the drivers side for drive shaft
clearance. Positioned like this the drivers side valve cover
will be right against the corner of the firewall. I reshaped,
(read hammer work), the firewall for clearance. This firewall
mod is the same thing the factory did to the CJ5 when they put
in the V6.

Bill
47cj2a

Chuck Pedretti wrote:


From: "Chuck Pedretti" <chuckp@...>

I wish I'd measured mine while it was in. I stuck it in temporarily to get
the motor mount locations marked, took some pictures but forgot to take out
the tape measure.

_________________________________
Chuck Pedretti MCSD, MCSE
Consultant
Magenic Technologies
mailto:chuckp@...
_________________________________

(46 CJ)
_________________________________

-----Original Message-----
From: Bill Lagler [mailto:wbl@...]
Sent: Tuesday, June 22, 1999 6:51 AM
To: WillysTech@...
Subject: Re: [WT] Buick 225/231 front axle clearance


From: Bill Lagler <wbl@...>

Chuck Pedretti wrote:

From: Chuck Pedretti <ChuckP@...>

A question for those of you with factory and repower Buick V6's in
your
CJ's. How much clearance do you have between the crank pulley and
axle
pumpkin. A picture of mine is at
http:&#92;&#92;staff.magenic.com&#92;chuckp&#92;engine.htm
at the bottom (note the custom oak tierod :) I am running
a 2.5" lift
and
was suprised at how close to the axle the pully is. It probabally
won't hit
but I though I'd check to see what is normal.

Got my 2nd hand AA engine mounts and they look great as long as the
part
which mounts to the frame is inverted.
I'll try to get some measurements from both of mine tonight.

Bill
47cj2a


Re: Spicer T 18 case

Mark Johnson
 

I don't have exact dates or serial numbers, but I think the
factory went from 1-1/8" to 1-1/4" shafts around 1954 or 1955, at or about
the same time they switched from the early 26 tooth main drive gear to the
29 tooth gear. I believe the change was made across-the-board, regardless
of body style or type of engine, but I can't verify that.
From what I have heard learned that there is one hold over of the 26 tooth
transfer and that is in the M38A1's till the end of their prodction run. I
think the gov't does not like change much.

Mark Johnson


Re: Gearbox ramblings - Intermediate shaft info

Bill Lagler
 

Frank,

Correction to your attached D18 info.
All of the CJ's with the V6 used the large hole(4") transfer case.
Earlier ('65 to '69) used the T86 trans with a 6 spline input gear,
('69 to '71) with the T14 (synchro 1st gear) used the 10 spline
input gear.

Bill
47cj2a


Frank Wood wrote:


PS - On another related topic, here is a post from a WT member a while back
regarding intermediate shafts.

From: Dave Blackmon <daveb@...>

Here is the info I have......
Checking the intermediate shaft diameter is a quick, easy way to identify
what vehicle a transfer case was originally used in. Keep in mind,
however, cases that originally had the 1-1/8" intermediate shaft and caged
rollers may have been machined to accept the 1-1/4" shaft and uncaqed
rollers, because of the superiority of this later style bearing. There is
only one sure way to identify what the transfer case is - count the gear
teeth and number of splines on the input gear.

MB AND GPW MODEL JEEPS: 3/4 dia. intermediate shaft, cage type shaft
roller hearing, 27 tooth input gear with 6 spine hub, 80mrn locating bore
in face of case. 27 tooth gear was used only in MB and GPW model Jeeps.
This model 18 transfer had a low range ratio of 1.97 to 1. This is only
found on MB and GPW model Jeeps.

1946-1955 CIVILIAN JEEP UNIVERSAL WITH 4-CYLINDER, 1946-1955 UTILITY TRUCK
AND WAGON WITH 4-CYLINDER AND 6-CYLINDER 161 C.I.D., M38, M38A1, M-170
MILITARY: 1-1/8" dia. intermediate shaft, cage type shaft roller bearings.
26 tooth input gear with 6 spline hub. 80mm locating bore in face of case.
This 26 tooth gear may be marked 18-8-19 or 18-8-31.

1955-1971 JEEP UNIVERSAL WITH 4-CYLINDER, 1964-1969 JEEP UNIVERSAL WITH
FACTORY OPTION V6, 1955-1962 UTILITY TRUCK AND WAGON WITH 6-CYLINDER:
1-1/4" dia. intermediate shaft, 48 uncaged rollers, 29 tooth input gear
with 6 spline hub. 80mm locating bore in face of case. This 29 tooth gear
may be marked 18-8-23.

1969-1971 JEEP UNIVERSAL WITH FACTORY OPTION V6: 1-1/4" dia. intermediate
shaft, 48 uncaged rollers, 29 tooth
input gear with 10 spline 1-3/16" dia. hub. 4" locating bore in face of
case. This 29 tooth gear may he marked 28-8-50.

Hope this helps,

Dave


Buick 225/231 Clearance

Chuck Pedretti
 

Put the motor back in last night after bolting in the mounts and have the
following measurements.

My setup measures 4" from bottom of pulley to first point of contact, I am
running 2.5 rubicon express lift with the motor mounted level front to back
and centered between the frame rails. The front face of the pulley is
almost directly in line vertically with the front of the differential. My
Trans/tCase were not lowered at all, so the engine is sitting at what would
be stock height.

Questions:
1) Is it common to have to tilt the motor by making it sit higher in front?

2) This doesn't seem like much clearance considering the lift, but the
limited AA directions didn't mention having to do anything more than what I
did (aside from the fact that my motor is centered and AA wants you to jam
it all the way to the drivers side) strangely enough if you follow the AA
directions there is no way their mounts will work. The passenger side mount
would be about 2.5" too short and you would have to cut the drivers side
mount off - as it sits their mounts are the perfect size to fit centered in
a CJ2 frame.

3) Anybody have any close up pictures of their engine bay with the Buick in
it? If they are on the World Wide Wasteland please forward a URL.


Thanks to all

_________________________________
Chuck Pedretti MCSD, MCSE
Consultant
Magenic Technologies
mailto:chuckp@...
_________________________________

(46 CJ)
_________________________________


overdrive shifter

Arne Anderson
 

I have a question about the two oval shaped metal pieces that surround the
shifter on the jeep model overdrive(you can see them on page nine of the manual
posted). I can't figure how these things wrap down the side of the transmission
cover. Any help with this would be greatly appreciated as I still just have a
hole and it isn't very clean looking. thanks

arne


Re: starter bushing removal, version 2.0

Arne Anderson
 

sorry about that I "can't" wedge anything under this little cap

arne

Richard Grover wrote:

From: Richard Grover <grover@...>

You "can" or "can't" sedge anything under it???

That's the thing I popped out from the front, while trying to remove the
bushing.

Rick G. in AZ


-----Original Message-----
From: Arne Anderson [mailto:[email protected]]
Sent: Tuesday, June 22, 1999 4:59 PM
To: WillysTech@...
Subject: Re: [WT] starter bushing removal, version 2.0

From: Arne Anderson <[email protected]>

haven't really dug in to it officially just trying to get all the ideas
before
I dig in. What I did find is what seems to be a cap on the back side of the
bushing. Looks like it is pressed in but given the position and the tight
fit
of this cap I can wedge anything under it. Any other ideas would be great.
thanks

arne

Richard Grover wrote:

From: Richard Grover <grover@...>

My bell housing had a hole drilled through the lip, with a "slug"
press-fit
into the back. The slug popped out!

Rick G. in AZ


-----Original Message-----
From: K. R. [mailto:kr98664@...]
Sent: Tuesday, June 22, 1999 4:11 PM
To: WillysTech@...
Subject: Re: [WT] starter bushing removal, version 2.0

Dear Friends,

Another thought just hit me about the Hydro-Whacker I
mentioned earlier today. I've never had the starter
out so maybe this doesn't matter. But the forces
generated can be quite strong. I'm not sure what the
casting looks like where the bushing is mounted, but
use caution to prevent damage. I'd hate to hear a
reply that you broke a chunk off your bell housing.

Hoping I'm not too late,
Vern
48 CJ2A in Vancouver, WA
_
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Re: Spicer T 18 case

Morris G. Hill
 

Richard, I think you will find when you get out and under that you guessed
correctly, at least if your transfer cases weren't swapped before you bought
your vehicles. I don't have exact dates or serial numbers, but I think the
factory went from 1-1/8" to 1-1/4" shafts around 1954 or 1955, at or about
the same time they switched from the early 26 tooth main drive gear to the
29 tooth gear. I believe the change was made across-the-board, regardless
of body style or type of engine, but I can't verify that. The whole case
should swap between your pick-up and wagon so long as you swap main drive
gear too if it has a different tooth count, and you'll have to take that
gear off anyway when you separate the transmission from the transfer case.
However, it probably wouldn't be a good idea to use the 1-1/8" shaft case
behind a 302 (except temporarily and if you drive with a light foot) unless
you put an AA bearing upgrade in that case first. I'm pretty sure that
once an AA upgrade set-up is installed, there's no longer any practical
difference between the strengths of cases having the two different shaft
diameters, because I believe both versions probably use the same size cones
and cups. It would be hard for them not to, since the cups are pressed into
the intermediate gear, and that gear has the same inside diameter for both
the 1-1/8" and 1-1/4" shafts. I have not tried to install an AA upgrade kit
in a 1-1/8" shaft case, so I can't be positive on this, but I can't think
why they couldn't or shouldn't use the same Timken-type cone and cup
bearings in both applications.

-----Original Message-----
From: Richard Grover <grover@...>
To: 'WillysTech@...' <WillysTech@...>
Date: Tuesday, June 22, 1999 10:26 AM
Subject: Re: [WT] Spicer T 18 case


From: Richard Grover <grover@...>

I don't want to confuse people, but this is a retitle of a divergent
thread...

Morris,

Do you know which vehicles had the 1-1/8" verses the 1-1/4" intermediate
shaft? I have a Spicer 18 in my 49 pickup which I am assuming would be the
earlier 1 1/8". It is in good shape (I think). I have a Spicer 18 in my
1960
wagon that I am hoping is the 1 1/4". The wagon has a 302 and I'm
considering swapping the T-90 to something stronger. The t-case has slack
in
it. I know this is bad. :-(

Since the wagon is currently my daily driver, I was thinking of pulling the
t-case from the pickup and putting it into the wagon, while I take time to
rebuild the wagon's t-case. I am considering doing the AA bearing upgrade.
All this assumes that the t-case in the wagon is the larger shaft version
that stands a better chance of taking the power of the 302. Otherwise, I
think I should be looking for a different t-case.

I guess it will be obvious when I get brave enough to actually start
pulling
gear boxes out. I hate to get my daily driver apart to discover I can't put
it back on the road immediately. (It gives fuel to the other side in the
family debate about the reasonableness of buying old Jeeps.)

Rick G. in AZ


-----Original Message-----
From: Morris G. Hill [mailto:mgh@...]
Sent: Monday, June 21, 1999 10:10 PM
To: WillysTech@...
Subject: Re: [WT] How do you remove the OD


From: "Morris G. Hill" <mgh@...>

I think the 1-1/8" hole can be enlarged by a machine shop, though I
have not tried having that operation done. I think the 1-1/8" set-up is
too
weak for the 6-226 or larger engines -- my 226 wagon trashed a new 1-1/8"
shaft and bearing set in less than 15,000 miles of everyday driving, so I
switched cases to a 1-1/4" version I had in the parts pile. The 1-1/8"
set-up is ok behind my 4-134 engine -- it's never needed attention in 35
years of driving my CJ-2A.
The modification kit is sold by AA for either the 1-1/8" or 1-1/4"
cases. It includes a new special shaft and 2 little cup and cone taper
roller bearing sets. AA includes a diagram to guide a machinist in cutting
your existing intermediate gear for the bearing cups, and afterwards you
should use a dremel tool to grind a couple of recesses inboard of where
each
cup will be driven in, so you can drive them out later to replace them if
necessary. They don't tell you this in the instructions, but it's obvious
you'll never be able to replace worn cups unless you create some way to
drive them out before you install them. Only the gear needs to be cut, not
the case. I finally did this mod in my wagon and it's held up with no
problems for the last 25,000 miles or so. It almost (not quite) gets rid
of
all of the transfer case whine.
I'd tell you how I learned this stuff, but I'd have to be drunk
first.
Way too humiliating otherwise.
-----Original Message-----
From: Rick48CJ2A@... <Rick48CJ2A@...>
To: WillysTech@... <WillysTech@...>
Date: Monday, June 21, 1999 6:29 PM
Subject: Re: [WT] How do you remove the OD


From: Rick48CJ2A@...

Morris,
You da man. I'd love to hear how you came to know so much about this
topic
someday. You're right of course about the gears not matching up between
the
#18 and #20. Of course I had to take and match them up myself to be
certain.
:-)

You say that the inside diameter of the 1 1/4" and 1 1/8" are the same,
just
a different set of bearings to match the shaft size? Would it be worth
the
effort to have the case machined up to fit the 1 1/4" shaft. Then all I
would have to do is buy the thinner bearings and I would be in business.
How
reliable is the 1 1/8" for everyday driving. I'm not talking about rock
crawling or mud slinging, just everyday driving and occasional 4x4.

Can you tell me anything about the mythical cone bearing modification for
the
intermediate shaft. Who sells these kits and what do they include? Does
any
machine work have to be done? Will these kits fit a 1 1/8" t-case or are
they just made for the 1 1/4". Thanks to all of you for the wealth of
information.

Rick S (TX)

In a message dated 6/21/99 3:03:55 PM Central Daylight Time,
mgh@...
writes:

<<
I didn't see any responses to the mix-and-match question about transfer
cases, so here goes:
(1) The #20 case (and many late #18's) had a 4 inch diameter indexing
hole
where it mates to the transmission. The hole in earlier #18's was a
shade
over 3 inches. You can generally have an early small hole #18 enlarged
to
4.001" to work with a later transmision, but not the other way around, so
some later #18's, or any #20 case, generally cannot be used with an
earlier
transmission which was intended for the small indexing hole.
(2) The oil fill hole on most #20 cases is on the rear face, and when
such
a case is converted to an #18, it will intefere with the driveshaft brake
if
so equipped, or with the speedometer cable if not. For such cases, a
new
fill hole must be drilled and tapped in the same location as a #18 fill
hole, and the existing rear fill hole must be plugged with a 1/2"
countersunk pipe plug, available in the plumbing section of a
well-equipped
hardware store (but not at Home Depot).
(3) Although early #18's and late #18's and #20's used
apparently-identical
26 tooth main drive gears, the tooth pitch is different, so they will not
work properly if parts are interchanged.
(4) The 26 tooth Warn overdrive gear was cut to match the early-type
pitch
only.
(5) The inside diameter of the intermediate (middle) gear is the same
for
both the 1-1/8" and 1-1/4" shaft cases, so intermediate gears can be
freely
interchanged between cases with those shaft diameters, assuming all other
gears are properly matched. The bearing rollers have smaller diameters
(and
there are more of them) in the later 1-1/4" shaft version, so it is a
more
durable arrangement, and you should go with that case if you can.
(6) Willys part numbers for the various gears are fairly useless since
they
are not marked on the parts themselves. Spicer numbers appear on
original
parts. Aftermarket parts are not marked with numbers at all, adding to
the
mystery and adventure.
(7) The Spicer number for the intermediate gear for the early-pitch 26
tooth set-up is 18-5-7. The tooth counts are 34/21. It must be used with
an
18-8-18 output gear and 18-8-17 sliding gear. This combination works
properly with a Warn 26-tooth overdrive.
(8) The Spicer number for the intermediate gear for the late-pitch 26
tooth
set-up is 18-5-16. The tooth counts are 34/20. It must be used with an
18-8-44 output gear and 18-8-28 sliding gear. Don't use these gears with
a
Warn 26-tooth overdrive, even though it may seem to fit perfectly.
(9) If you need them, I can give you the numbers for the 29-tooth set
up,
but these gears are so obviously different and incompatible with any
26-tooth combination that there's little chance of mismatching your
gears --
you probably wouldn't be able to force all of them into the case at the
same
time.. Ditto for the 27-tooth arrangement used on WWII models.

Others have answered about removing the overdrive -- I agree with those
who
say don't remove the small cover, cotter pin, etc. The main housing is a
tight fit, and may have to be gently pried off with leverage from two
screwdrivers working opposite sides of the housing. The main overdrive
gear
stays behind in the transfer case, and the snap ring is first carefully
removed with long needle-nose pliers The lock plate is then removed and
a
1/2" socket extension fits into the female nut. This nut will need a lot
of
force to loosen it (if it was properly installed) because it needed to be
installed as tightly as possible. When reinstalling this gear, use a
breaker bar to put as much torque as you can on the socket wrench
extension,
while either having someone under the hood holding the fan to keep the
engine from turning, or (if the gearshift cover is off) locking up the
transmission by putting it in two gears at once. If the female nut is
not
super-tight, the lockplate and snap ring will not keep everything
together
for very long.

I'd be ashamed to admit how much of this I learned through ridiculous
experience. >>
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Re: Torque specs for L-134

 

Dave,

The pattern, with the front of the motor to the left is (numbers are
the head bolts - follow 1-15 for correct sequence):

15 9 5 7 13
10 3 1 2 12
11 6 4 8 14

Torque: 60-70 ft.-lbs.

This is out of the '50-5 Truck/Wagon Mechanic's Manual. I didn't find
any mention of suggested increments.

Hope this helped,

David
'50 4WD Pickup

On Tue, 22 Jun 1999 21:49:17 -0700, Dave and Robin Samuelson wrote:

From: Dave and Robin Samuelson <lucky@...>

Anyone got em? What are they, in what pattern, and what increments?
Thanks a bazillion!
Dave

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Torque specs for L-134

Dave and Robin Samuelson
 

Anyone got em? What are they, in what pattern, and what increments?
Thanks a bazillion!
Dave


Decked Blacks - (was Re: [WT] Introduction ...)

Sean R. Kerns
 

Well, this makes sense, and explains why my engine has no serial number on the water pump boss. I
know for a fact it was at least rebuilt.

Sean


Reed Cary wrote:

(You can tell if it has been decked at
least once by the lack of serial number on the waterpump boss)

--
Sean R. Kerns (aka Snake)
e-mail: music@...
Bloodspoint Studio - Home of Stalking Horse

"You're in a band... That's like a business class ticket to
cool, with complimentary mojo after takeoff..."


Re: One Step Closer to 5 Shift Levers

 

All this talk of overdrives and PTO's is making me jealous. Under my
current arrangement, I will have only 2 shift levers - 1 Tranny and 1
Transfer case.

Anyone have an idea where I can get a PTO for a Muncie SM 465?

Robert
53 Wagon (repowered)

On Tue, 22 Jun 1999 21:39:06 -0400 "marshall rimland" <mjr@...>
writes:

Had a good day today.
Bought full set of P.T.O . components for my 62 pickup with overdive.
Wonder if I overpaid.

Marshall


Gearbox ramblings - Intermediate shaft info

Frank Wood
 

Me and the family stopped by Rick's place this past weekend to pick up a
pair of axles, driveshafts and a set of gearboxes which includes the Warn
OD Rick has been posting about. After introducing the families and
getting to drive his super '61 PU, Rick takes me out to his parts shed to
see the parts. Now as we all know from his numerous and knowledgeable
posts, Rick is a bright and energetic guy. As we look over the gearboxes,
it's obvious Rick is just dying to tear into them. In fact, although he
wasn't quite foaming at the mouth, I think I could have just moved my
family in with his for a few days until we got this xfer case/OD puzzle
worked out.
Since I'm focusing on my Tornado now, and since I'm not the FAQ/rebuild
guide extraordinaire that Rick is, I thought the thing to do would be to
leave the boxes with him to tear into while I just haul the axles home to
Houston.
In a few weeks I'm planning to head back and have a gearbox session with
Rick(still on for 7/10 if you are).
Hopefully out of all this tinkering and help from WT, I will have a
T90/18/OD combo I can bolt to my Tornado, Rick will have an xfer he can
bolt to his T90, and based on what we've seen from Rick's T-90 rebuild
guide, all of WT will have a Spicer18/20 rebuild guide with notes on Warn
OD installation.
So go for it Rick, but try not to bust it up too bad till I get back.
Cheers,
Frank

PS - On another related topic, here is a post from a WT member a while back
regarding intermediate shafts.


From: Dave Blackmon <daveb@...>

Here is the info I have......
Checking the intermediate shaft diameter is a quick, easy way to identify
what vehicle a transfer case was originally used in. Keep in mind,
however, cases that originally had the 1-1/8" intermediate shaft and caged
rollers may have been machined to accept the 1-1/4" shaft and uncaqed
rollers, because of the superiority of this later style bearing. There is
only one sure way to identify what the transfer case is - count the gear
teeth and number of splines on the input gear.

MB AND GPW MODEL JEEPS: 3/4 dia. intermediate shaft, cage type shaft
roller hearing, 27 tooth input gear with 6 spine hub, 80mrn locating bore
in face of case. 27 tooth gear was used only in MB and GPW model Jeeps.
This model 18 transfer had a low range ratio of 1.97 to 1. This is only
found on MB and GPW model Jeeps.

1946-1955 CIVILIAN JEEP UNIVERSAL WITH 4-CYLINDER, 1946-1955 UTILITY TRUCK
AND WAGON WITH 4-CYLINDER AND 6-CYLINDER 161 C.I.D., M38, M38A1, M-170
MILITARY: 1-1/8" dia. intermediate shaft, cage type shaft roller bearings.
26 tooth input gear with 6 spline hub. 80mm locating bore in face of case.
This 26 tooth gear may be marked 18-8-19 or 18-8-31.

1955-1971 JEEP UNIVERSAL WITH 4-CYLINDER, 1964-1969 JEEP UNIVERSAL WITH
FACTORY OPTION V6, 1955-1962 UTILITY TRUCK AND WAGON WITH 6-CYLINDER:
1-1/4" dia. intermediate shaft, 48 uncaged rollers, 29 tooth input gear
with 6 spline hub. 80mm locating bore in face of case. This 29 tooth gear
may be marked 18-8-23.

1969-1971 JEEP UNIVERSAL WITH FACTORY OPTION V6: 1-1/4" dia. intermediate
shaft, 48 uncaged rollers, 29 tooth
input gear with 10 spline 1-3/16" dia. hub. 4" locating bore in face of
case. This 29 tooth gear may he marked 28-8-50.

Hope this helps,

Dave


T90 shaft lengths

Ross Cook
 

Measuring from the front of the transmission case the shaft for the 4
cylinder is 61/2 inches and the shaft for the 6 cylinder is 91/2 inches.


Re: Newby: How will I know I have the proper rear seat ?

Reed Cary
 

--- "K. R." <kr98664@...> wrote:
From: "K. R." <kr98664@...>



--- TPGdirop@... wrote:
From: TPGdirop@...

I have recently inherited a 1957 CJ5 from my Dad. It
does not have a rear
seat and I have posted requests for an original one
just about anywhere I can
find on the net.

I have had several people say they have a seat that
"will fit". If I am going
to all this trouble, I would like to get a proper
one.

How will I know if it is the right seat? Are the
military ones the same as
the civilian ones (other than upholstery?) Can
anyone point me to books or
diagrams that show the proper seat and the correct
mounting hardware?

Am I crazy to think I can find one?
snip

Garry Brown
Columbus Ohio

A belated welcome to the list. I couldn't find my
copy this morning, but I know the Beachwood Canvas
catalog has some info towards the back that helps
explain which seats fit various model jeeps. They may
even have one, though their prices can be spendy. No
matter what, their catalog is a great reference
source. Their address is in the parts resource link
included with every WillysTech message.
Godd idea Vern. Here's what it says: "More Rear Seat Info - Cj3A rear seats had the small CJ2A
style seat bottom springs which appear small for the seat pan size; this seat's lower frontal tube
interior has 5 holes drilled for cushion flap attachment. Late 3B and 5 rear seats had full size
cushions & covers; lower holes are drilled all around the tube perimeter."
===



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Warn OD manual online

Richard Grover
 

The Warn OD Manual can be seen online at

<> courtesy of Landen
Schooler.
Rick G. in AZ

<>