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3D printer scribe

 

I tried an experiment making a "scribe nozzle" for my Ender 3 FDM printer.? Raw pcb stock coated with Dykem layout fluid/laquer was scribed, then etched in Ferric Chloride.? This was mostly a resolution test and I think it can out rather well.? Here is a link to some photos of the project:?

I welcome discussion/questions!


Re: OT: Anodizing aluminium ...

 

开云体育

Cant buy sulphuric acid in the UK now - been told that sodium bisulfate solution is almost as good.

Dave


On 02/12/2019 21:04, roger wrote:

You tube. Lots of stuff. You will need power sulfuric acid and? I believe lead.



Sent from my Verizon, Samsung Galaxy smartphone


-------- Original message --------
From: David Slipper <softfoot@...>
Date: 12/2/19 1:21 PM (GMT-07:00)
Subject: [homebrewpcbs] OT: Anodizing aluminium ...


I have made a box for a pcb I have created that needs screening but the
plain aluminium look is a bit boring and prone to scratching.

A friend suggested anodizing as it toughens the surface and he had heard
that they can then be coloured with die.

I am intrigued and would like to give it a try but has anyone any
experience of doing this or can point me in the right direction ???

Thanks in advance,
Dave






Re: OT: Anodizing aluminium ...

 

开云体育

Nah - why do it the easy way ;-)

On 02/12/2019 22:42, Dave wrote:

Check Caswell first: ? to get an idea of whats involved and the cost. Then check youtube for some other cheaper methods: ?

You may want to just spray paint it. :)
Dave


Re: OT: Anodizing aluminium ...

 

开云体育

You tube. Lots of stuff. You will need power sulfuric acid and? I believe lead.



Sent from my Verizon, Samsung Galaxy smartphone


-------- Original message --------
From: David Slipper <softfoot@...>
Date: 12/2/19 1:21 PM (GMT-07:00)
Subject: [homebrewpcbs] OT: Anodizing aluminium ...


I have made a box for a pcb I have created that needs screening but the
plain aluminium look is a bit boring and prone to scratching.

A friend suggested anodizing as it toughens the surface and he had heard
that they can then be coloured with die.

I am intrigued and would like to give it a try but has anyone any
experience of doing this or can point me in the right direction ???

Thanks in advance,
Dave






Re: OT: Anodizing aluminium ...

 

Check Caswell first: ? to get an idea of whats involved and the cost. Then check youtube for some other cheaper methods: ?

You may want to just spray paint it. :)
Dave


OT: Anodizing aluminium ...

 

I have made a box for a pcb I have created that needs screening but the plain aluminium look is a bit boring and prone to scratching.

A friend suggested anodizing as it toughens the surface and he had heard that they can then be coloured with die.

I am intrigued and would like to give it a try but has anyone any experience of doing this or can point me in the right direction ???

Thanks in advance,
Dave


Re: Is there a cheap smt IC template source?

 

You can build one from scratch:

https://www.youtube.com/watch?v=JWUJtmgh55M

Regards.
El miércoles, 27 de noviembre de 2019 3:17:38 p. m. GMT-5, chaz via Groups.Io <csherrit@...> escribió:


Check Proto advantage?

On Nov 26, 2019, at 12:35 PM, Jim Pruitt <jpruitt67@...> wrote:

Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt


Re: Is there a cheap smt IC template source?

 

开云体育

Check Proto advantage?

On Nov 26, 2019, at 12:35 PM, Jim Pruitt <jpruitt67@...> wrote:

Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt


Re: Is there a cheap smt IC template source?

 

开云体育

Hi Jim,

? You could try making them yourself.



Dave

On 11/26/2019 11:35 AM, Jim Pruitt wrote:

Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt



Re: Is there a cheap smt IC template source?

 

I cant remember the cost as it is more than 2 years old.


On Wed, Nov 27, 2019 at 1:59 PM Mvs Sarma <mvssarma@...> wrote:
Once I bought a BGA repair station? i got 2 steel sheets of many patterns' stencil.
see the photos
20191127_135455.jpg
20191127_135337.jpg

On Tue, Nov 26, 2019 at 11:05 PM Jim Pruitt <jpruitt67@...> wrote:
Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt


Re: Is there a cheap smt IC template source?

 

Once I bought a BGA repair station? i got 2 steel sheets of many patterns' stencil.
see the photos
20191127_135455.jpg
20191127_135337.jpg

On Tue, Nov 26, 2019 at 11:05 PM Jim Pruitt <jpruitt67@...> wrote:
Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt


Re: Is there a cheap smt IC template source?

 

开云体育

a little trick i use is to flux a whole row of pins…..line the part up and tack solder two opposing corners to line things up….then run a bead along the whole row WITH THE PCB TILTED ALMOST VERTICAL and almost upside down….let gravity do the work…
start at the top of the row…add solder and run the tip down the row……gravity helps wick the fresh solder away as you go and leaves an almost perfect job……flux and fresh solder is the trick……Gravity works wonders….

with a little practice you can do perfect joints leaving just enough solder on each pin that you cannot tell if a machine did it or you…….Gravity, fresh flux, fresh solder and a continuous movement down the whole row……


if you want to use the hot plate….pre tin the pads with plenty of flux and fresh solder first ……then apply your paste….. ? ?hot plate it….then reflux and use gravity wick off the excess


jim


On Nov 26, 2019, at 9:35 AM, Jim Pruitt <jpruitt67@...> wrote:

Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt



Is there a cheap smt IC template source?

 

开云体育

Can anyone direct me to a supplier for smt IC templates that is reasonable?? I found one supplier but they wanted $80 for a small SOIC8 template.? I know that if I order pc boards from a Chinese board house I can then add a project soldering template to the order for $10 but I am looking for just the IC templates.? I can usually hand solder the other parts but when I get to a QFP144 or QFP64 IC I can't hand solder it.? My Weller WCTP soldering station does not have the option of buying a solder cup tip to use for drag soldering like a Hakko or Pace offers.? For that reason I was hoping that someone makes and sells just the IC footprint templates to allow me to use solder paste and a hot plate and hot air gun or reflow oven to mount the chip(s).

Thank you.

Jim Pruitt


Re: My best method for really good boards using photo sensitive dry film

 

The laminator is Muro Diamond Laminator, rated at 700W; it weighs about 13kg / 30lbs. It doesn't appear to be a very common model, I suspect it's rebadged for Muro.


Re: which laminator should I buy for doing toner transfer

 

开云体育

OK guys......?? I do agree.... we all chased another solution instead of a laminator.......

BUT

I asked the question

"Have any of you found a cheap laminator that does toner transfer in one pass?"


because

I was hoping to find a laminator that did 340 degrees... that cost around $20... something we could pound with the kids

and leave in school.

I COULD rip out a fuser unit from an old laser printer or copier.
or
I could use my 30 pound steel plates on a hot plate
or
I could use a clothes iron as a demonstration with kids
BUT
I can not leave any of those items unattended and have? some kid burn themselves.

Even a simple clothes iron can be a real bad burn.

and
even if I manufacture a housing to keep fingers out of a fuser project ......
I would have to deal with the administration declaring its not SAFE ...a fire hazard....
because its an experimental appliance ...not a UL listed appliance.
Its pretty strict.
Teachers are not even allowed to keep a simple drip coffee maker in their classroom.

The goal here is to inspire the kids to actually build something.
Right now... there is all sorts of STEAM (not steam engines) electronics projects available to the kids
that are tiny baby steps... rather useless but inspiring.....


SCRATCH FOR ARDUINO



and the kids easily can play with ARDUINOs and RASPberry Pi and all sorts of breadboarding
BUT
nobody ..kids ....is crossing the line to build anything permanent on a PCB until 10 years later
when they finally get to it in college.... and slog through GERBER file creation.

SO
all I am saying here is that it would be nice to share what we already know how to do on the kitchen table
with these kids and give them a good head start in PCB creation.

I found that once I knew how to make a PCB in very short time, I never went back to breadboarding again.




===============================================================================================

mvssarma:

I follow simple cloths iron in its max temperature.? For a decade or so not many failures unless the toner registration on the paper itself was bad.

====================================================================================================

I as well went back to the iron method. Much quicker and more satisfactory results. One thing I did was look at the msds sheet for the toner. I was able to get the melting point of the toner and use an IR thermometer to monitor various points on the pcb during the ironing process.? Once I reached at least the melting point I'd stop.? There was always spots hotter, but it didnt seem to be a problem.

73, Peter
ve3poa


Re: which laminator should I buy for doing toner transfer

Peter Ayearst
 

I as well went back to the iron method. Much quicker and more satisfactory results. One thing I did was look at the msds sheet for the toner. I was able to get the melting point of the toner and use an IR thermometer to monitor various points on the pcb during the ironing process.? Once I reached at least the melting point I'd stop.? There was always spots hotter, but it didnt seem to be a problem.

73, Peter?
ve3poa?


Re: which laminator should I buy for doing toner transfer

 

I follow simple cloths iron in its max temperature.? For lDt decade ir so not many failures unless the toner registration on the paper itself was bad.


On Wed, 13 Nov 2019, 8:03 pm stefan_trethan, <stefan_trethan@...> wrote:
Hi Rob,

No matter how hard I pressed, with a flat plate I could not get good, even transfer.
So I used what seemed most logical to melt toner - a fuser unit from an old laser printer or copier.
One of the rollers was silicone, so it conformed very well to the PCB and paper stack, it worked?single?pass.

To drive it I used a heavily geared motor from a chicken grill, and I made the temperature controller myself.
One might use the printer drivetrain, but I had to run it much slower than the printer, to allow for the large thermal mass of the PCB.

ST


On Wed, Nov 13, 2019 at 3:15 PM Rob via Groups.Io <roomberg=[email protected]> wrote:

I learned about toner transfer and laminators 20 years ago before I owned a laser printer.

I bought a "good" laminator and then followed the instructions to modify it to be a higher temperature of? 340 degrees to meet the toner melting point requirement.

BIG mistake there.

Because the laminator drive gear that is press fit on the rollers is made of nylon

which has a melting point higher than ID card plastic ( the purpose for a laminator )

so

raising the temperature to accommodate TONER transfer melted the nylon drive gear so then the roller did not turn and the artwork and PCB

just cooked in one spot and seized the roller.

and then

I moved on to the simple press method.



with 3 ten pound steel 6 inch square? plates.

More details here:


The laminator melt down experiment here:


Over the many months of working through the laminator problems of motor speed and heat temperature control

I also was chasing a cheaper laminator.

So just out of curiosity bought an AL9



detail tear down here:

The AL9 cost $17

and upon examining what it was made of .... mostly plastic ....

I thought it would be a bad idea to increase its heat control beyond its factory 293 degree limit.


So.....?? considering that 1 inch thick steel plates... in six inch squares....? can cost you $75 to mail order.....

shipping 30 pounds of steel is not cheap.....

I was hoping to find a laminator that did 340 degrees... that cost around $20... something we could pound with the kids

and leave in school.


Have any of you found a cheap laminator that does toner transfer in one pass?


Rob



On 11/13/2019 12:18 AM, AA9GG wrote:
Make and model of the laminator?? I just ordered a "Royal Sovereign 9" Desktop Laminator" from Office Max for doing toner transfer.

--
Paul Mateer, AA9GG
Elan Engineering Corp.



Re: which laminator should I buy for doing toner transfer

stefan_trethan
 

Hi Rob,

No matter how hard I pressed, with a flat plate I could not get good, even transfer.
So I used what seemed most logical to melt toner - a fuser unit from an old laser printer or copier.
One of the rollers was silicone, so it conformed very well to the PCB and paper stack, it worked?single?pass.

To drive it I used a heavily geared motor from a chicken grill, and I made the temperature controller myself.
One might use the printer drivetrain, but I had to run it much slower than the printer, to allow for the large thermal mass of the PCB.

ST


On Wed, Nov 13, 2019 at 3:15 PM Rob via Groups.Io <roomberg=[email protected]> wrote:

I learned about toner transfer and laminators 20 years ago before I owned a laser printer.

I bought a "good" laminator and then followed the instructions to modify it to be a higher temperature of? 340 degrees to meet the toner melting point requirement.

BIG mistake there.

Because the laminator drive gear that is press fit on the rollers is made of nylon

which has a melting point higher than ID card plastic ( the purpose for a laminator )

so

raising the temperature to accommodate TONER transfer melted the nylon drive gear so then the roller did not turn and the artwork and PCB

just cooked in one spot and seized the roller.

and then

I moved on to the simple press method.



with 3 ten pound steel 6 inch square? plates.

More details here:


The laminator melt down experiment here:


Over the many months of working through the laminator problems of motor speed and heat temperature control

I also was chasing a cheaper laminator.

So just out of curiosity bought an AL9



detail tear down here:

The AL9 cost $17

and upon examining what it was made of .... mostly plastic ....

I thought it would be a bad idea to increase its heat control beyond its factory 293 degree limit.


So.....?? considering that 1 inch thick steel plates... in six inch squares....? can cost you $75 to mail order.....

shipping 30 pounds of steel is not cheap.....

I was hoping to find a laminator that did 340 degrees... that cost around $20... something we could pound with the kids

and leave in school.


Have any of you found a cheap laminator that does toner transfer in one pass?


Rob



On 11/13/2019 12:18 AM, AA9GG wrote:
Make and model of the laminator?? I just ordered a "Royal Sovereign 9" Desktop Laminator" from Office Max for doing toner transfer.

--
Paul Mateer, AA9GG
Elan Engineering Corp.



which laminator should I buy for doing toner transfer

 

开云体育

I learned about toner transfer and laminators 20 years ago before I owned a laser printer.

I bought a "good" laminator and then followed the instructions to modify it to be a higher temperature of? 340 degrees to meet the toner melting point requirement.

BIG mistake there.

Because the laminator drive gear that is press fit on the rollers is made of nylon

which has a melting point higher than ID card plastic ( the purpose for a laminator )

so

raising the temperature to accommodate TONER transfer melted the nylon drive gear so then the roller did not turn and the artwork and PCB

just cooked in one spot and seized the roller.

and then

I moved on to the simple press method.



with 3 ten pound steel 6 inch square? plates.

More details here:


The laminator melt down experiment here:


Over the many months of working through the laminator problems of motor speed and heat temperature control

I also was chasing a cheaper laminator.

So just out of curiosity bought an AL9



detail tear down here:

The AL9 cost $17

and upon examining what it was made of .... mostly plastic ....

I thought it would be a bad idea to increase its heat control beyond its factory 293 degree limit.


So.....?? considering that 1 inch thick steel plates... in six inch squares....? can cost you $75 to mail order.....

shipping 30 pounds of steel is not cheap.....

I was hoping to find a laminator that did 340 degrees... that cost around $20... something we could pound with the kids

and leave in school.


Have any of you found a cheap laminator that does toner transfer in one pass?


Rob



On 11/13/2019 12:18 AM, AA9GG wrote:

Make and model of the laminator?? I just ordered a "Royal Sovereign 9" Desktop Laminator" from Office Max for doing toner transfer.

--
Paul Mateer, AA9GG
Elan Engineering Corp.


_._,_._,_


Re: My best method for really good boards using photo sensitive dry film

 

I am using different methods for toner transfer:






Am Mittwoch, 13. November 2019, 06:18:54 MEZ hat AA9GG <paul.aa9gg@...> Folgendes geschrieben:


Make and model of the laminator?? I just ordered a "Royal Sovereign 9" Desktop Laminator" from Office Max for doing toner transfer.

--
Paul Mateer, AA9GG
Elan Engineering Corp.