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A3-31 setup and calibration


 

As I go back through re-calibrating my A3-31, I'm checking everything is setup correctly rather than just addressing the immediate problem. As I revisit the setup guide here:

/g/felderownersgroup/files/Manuals%20&%20Drawings/Hammer%20Machine%20Setup%20Guide.pdf

Page 74 calls for an overall height between cutterblock and outfeed table of between -.028" to -.036". This variance never mattered when I was setting up jointers with dovetail ways as far as I remember. So I am curious if anyone in this group knows if this really matters here? Mine is at -.053", so pretty far out of spec, but I'm trying to trace the logic of how reducing it by .02" is really going to help here.


 

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It relates to how far the blade holders end up holding the indexable blades above the diameter of the cutting head. I can’t say the .020” is too much, but it does make the blade weaker and more prone to chatter sticking out further.

Brian Lamb
blamb11@...
www.lambtoolworks.com




On May 15, 2023, at 2:55 PM, Richard <rirving@...> wrote:

As I go back through re-calibrating my A3-31, I'm checking everything is setup correctly rather than just addressing the immediate problem. As I revisit the setup guide here:

/g/felderownersgroup/files/Manuals%20&%20Drawings/Hammer%20Machine%20Setup%20Guide.pdf

Page 74 calls for an overall height between cutterblock and outfeed table of between -.028" to -.036". This variance never mattered when I was setting up jointers with dovetail ways as far as I remember. So I am curious if anyone in this group knows if this really matters here? Mine is at -.053", so pretty far out of spec, but I'm trying to trace the logic of how reducing it by .02" is really going to help here.


 

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If your hand hits you will know the difference.

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 15, 2023, at 6:29 PM, Brian Lamb <blamb11@...> wrote:

?It relates to how far the blade holders end up holding the indexable blades above the diameter of the cutting head. I can’t say the .020” is too much, but it does make the blade weaker and more prone to chatter sticking out further.

Brian Lamb
blamb11@...
www.lambtoolworks.com




On May 15, 2023, at 2:55 PM, Richard <rirving@...> wrote:

As I go back through re-calibrating my A3-31, I'm checking everything is setup correctly rather than just addressing the immediate problem. As I revisit the setup guide here:

/g/felderownersgroup/files/Manuals%20&%20Drawings/Hammer%20Machine%20Setup%20Guide.pdf

Page 74 calls for an overall height between cutterblock and outfeed table of between -.028" to -.036". This variance never mattered when I was setting up jointers with dovetail ways as far as I remember. So I am curious if anyone in this group knows if this really matters here? Mine is at -.053", so pretty far out of spec, but I'm trying to trace the logic of how reducing it by .02" is really going to help here.


 
Edited

Hi, that's a document that's almost 20 years old. If you're trying to setup a machine with the cartridge knife system (what this document is intended for) then it needs to be set correctly to that specification.

This ensures that the knife carriers are in the correct location in the cutterhead, with proper support for the knives. (The head is MAN rated if adjusted properly)

Once you have the cutterhead to outfeed table height set correctly, you then adjust the knife carriers for the correct knife projection above the outfeed table.

If you're doing a Silent Power spiral head adjustment you set the cutters 0.01 to 0.04mm above the outfeed table at hinge and operators side.

Regards, Rod.

Regards, Rod.


 

Thanks. The document is perfectly matched to my almost 20 year old a3-31 and I'm glad to have it because of the detail it provides.

I was just curious about why it is so specific about the cutterhead to outfeed height difference since I haven't seen that level of specificity in other jointers I've worked with (I am admittedly working with a very small sample size). Especially since setting the knife height is a separate step. Brian's answer about potentially making the blades weaker/prone to chatter made sense to me. ?


 

Hi Richard, as I indicated it's to provide proper support to the knives and maintain the MAN rating of the head.........Regards, Rod.


 

I’m curious - what is MAN rating?
--
John Hinman
Boise ID
K700S and A941


 

MAN/Manual (hand fed) vs MEC/Mechanical (power fed) is used to indicate whether it is safe to use one or the other. In this case its related to the projection of the jointer knives. Here's a brief explanation from Rod on SMC on how it applies to shaper cutters but it applies here as well.?


 

Thanks!
--
John Hinman
Boise ID
K700S and A941


 

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In late 1800’s sq heads on jointer were outlawed. New round head projections are only 1 or 2 mm so if your hand hits it bounces off . Same with open winged shaper cutters I would avoid. Have same flaw as aw heads.?
When very young I had a few planers and stickers and tennoners with square heads.
Worked ok one has to be particular with torque on the keeper bolts or trouble flies.
for complicated set ups on stickers these slotted knives give added flexibility in meeting design .
Personally for me it it’s not straight and sq it doesn’t work in my tastes.
Done ?all the old fashion gobley gook stuff for others and don’t have to do that any more to make a buck.
Know just have to avoid hot SS chips and 6061 razor blades.
mac,,


martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 17, 2023, at 11:06 AM, John Hinman <jhinman1911@...> wrote:

?Thanks!
--
John Hinman
Boise ID
K700S and A941


 

So I’ve gotten the outfeed leveled and set .031” above the cutterhead. The problem when I do that is the infeed loses the majority of its travel and now has a height adjustment of only 0 - .09”. Beyond that the height adjustment bottoms out at the end of its travel. I’m sure there’s something I screwed up adjusting the outfeed but I haven’t figured it out yet.?


 

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Maybe the cutterhead assembly is too high???
Mac,,

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 19, 2023, at 11:12 PM, Richard <rirving@...> wrote:

?So I’ve gotten the outfeed leveled and set .031” above the cutterhead. The problem when I do that is the infeed loses the majority of its travel and now has a height adjustment of only 0 - .09”. Beyond that the height adjustment bottoms out at the end of its travel. I’m sure there’s something I screwed up adjusting the outfeed but I haven’t figured it out yet.?


 

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I’m talking whole cutter head not table to head

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 20, 2023, at 8:12 AM, mac campshure <mac512002@...> wrote:

?Maybe the cutterhead assembly is too high???
Mac,,

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 19, 2023, at 11:12 PM, Richard <rirving@...> wrote:

?So I’ve gotten the outfeed leveled and set .031” above the cutterhead. The problem when I do that is the infeed loses the majority of its travel and now has a height adjustment of only 0 - .09”. Beyond that the height adjustment bottoms out at the end of its travel. I’m sure there’s something I screwed up adjusting the outfeed but I haven’t figured it out yet.?


 

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.031" above the body of the cutterhead, or the height of the blades? How. Did you adjust the outfeed table? If you didn’t keep it level as you adjusted it, then tipping the plane of the table could easily put you out of range on the adjustment of the infeed table.

Brian Lamb
blamb11@...
www.lambtoolworks.com




On May 19, 2023, at 9:12 PM, Richard <rirving@...> wrote:

So I’ve gotten the outfeed leveled and set .031” above the cutterhead. The problem when I do that is the infeed loses the majority of its travel and now has a height adjustment of only 0 - .09”. Beyond that the height adjustment bottoms out at the end of its travel. I’m sure there’s something I screwed up adjusting the outfeed but I haven’t figured it out yet.?


 

Wouldn’t it be too low in this case if I have to set the tables to near the lower end of their travel to achieve proper distance between cutterhead and tables??

Certainly possible, though I’m hoping there’s a geometry issue with the tables that I’ve overlooked since those adjustments are much easier. :-)?


 

.031” above the body of the cutterhead, the range called for in the setup guide is .026” - .038”, and getting it precise to a mark is difficult because of how everything adjusts - two bolts front side, two m6 studs on the hinge side.?

I am wondering if I did mess up level of the outfeed and didn’t realize it when making my adjustments. Will check this am.?


 

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Brian I was trained to set the height of the cutter head 8/10 of mm below the table edge side to side within max .06 mm then set the knives cutting circle .03 mm above table edge.
Mac,,

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On May 20, 2023, at 9:01 AM, Richard <rirving@...> wrote:

?.031” above the body of the cutterhead, the range called for in the setup guide is .026” - .038”, and getting it precise to a mark is difficult because of how everything adjusts - two bolts front side, two m6 studs on the hinge side.?

I am wondering if I did mess up level of the outfeed and didn’t realize it when making my adjustments. Will check this am.?


 

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I’m not disagreeing with the measurement amounts. The issue is that if the OP tilts his outfeed table to get the right height to the cutterhead, he can run out of up and down adjustment on the infeed side. If this was a combo machine, you would set the outfeed table to be parallel to the saw table, but on a stand alone j/p you can really mess things up if you don’t keep the outfeed in the right plane.

Brian Lamb
blamb11@...
www.lambtoolworks.com




On May 20, 2023, at 7:19 AM, mac campshure via groups.io <mac512002@...> wrote:

Brian I was trained to set the height of the cutter head 8/10 of mm below the table edge side to side within max .06 mm then set the knives cutting circle .03 mm above table edge.
Mac,,

martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell
Designing and building for 50 years

On May 20, 2023, at 9:01 AM, Richard <rirving@...> wrote:

?.031” above the body of the cutterhead, the range called for in the setup guide is .026” - .038”, and getting it precise to a mark is difficult because of how everything adjusts - two bolts front side, two m6 studs on the hinge side.?

I am wondering if I did mess up level of the outfeed and didn’t realize it when making my adjustments. Will check this am.?


 


 

I just finished converting a 15 yr. old A3-31 to a Shelix cutter head. I have my outfeed table in line with the new cutter head. My infeed table is not coplanar with the outfeed table. Should I attempt adjustment of the infeed table by raising the adjustment screws on the handle side, or lowering the adjustments screws on the hinge side? The difference in the infeed table from front to back is about .020". Any suggestions?