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I love my EVC!
Bruce_Gray99
I'm a new EVC owner. I picked up a '97 EVC with 66K miles and an
already-rebuilt tranny back in February. It's not a daily driver and I've only put a few hundred miles on it. I've had a few frustrations with it and have spent more than I wanted to on "minor" repairs at the dealer. Since purchasing it I've become a very regular lurker here and at the Samba, Vortex, etc. Spend to much time doing that and one can become afraid to pull the van away from the curb. Well last weekend I FINALLY got mine out for its maiden camping trip. It was just one night to meet some friends who had gone out the day before and secured a good riverside spot in the woods. One hundred miles from Seattle - the last 17 miles on Forest Service roads that climed a couple thousand feet over a gnarly pass to a riverside campsite at the base of a mountain. The EVC performed like a champion and everyone at camp lusted after the comfy sleeping arrangements, fridge, running water, heater and stove. It was a joy to hit the road with minimal gear and then pack up in about five minutes in the morning for the ride back. I'll post some pics soon but I just wanted to put a positive post out here in EV land so we don't forget the reasons we put up with these tempermental beasts to begin with. Bruce Seattle |
Re: Advice on generator and A/C operation
jack_son_73
Hi Garrett -
I bought a Honda EU2000i 2KW genset several years ago, & enjoy using it occasionally. Starts with 1 pull. I thought of getting TWO of the Honda EU1000i [1KW] + 'Y' cable that allows you to sync them when 1 won't handle your load. The EU2000i lacks less than 1" fitting under the removable board in the center rear EVC luggage space. TWO EU1000i MAY fit, but I know one will, lashed to seat belt anchors. You can power your converter/charger to charge bats, as well as use the Honda [6A?] DC for charging. The Twin-Bullet DC charging cable w/bat clips is an option. Also, there is an optional 'Running time meter' that picks up high V from ignition, which is handy. Sears has a similar meter on sale at my local store [$5], but not sure if it is national or local. One yachting site you may want to look at is: genset-suggestions-10529.html They have some warnings about the "Chinese copies" of the Honda units - w/cheaper price, poor parts & service, + a tale of woe. FYI, I was at a Ham Radio flea market about 8 years ago, & after talking to a guy at his display table for about 10 minutes, I asked him where he was getting his power from. He laughed, & pointed to his Honda under the table, with his feet on it! We had been talking at normal levels. After running mine for about 30 mins, I looked at the thimble-looking exhaust port, & swiped it with my finger. It was warm, but I was able to touch it w/o pain. I had wondered why it was so close to the plastic. The sine wave output wave-form is so clean, & precise, it is said to be cleaner than some USA commercial power. I ran my home refrigerator/freezer for 24 hours during a power outage, & was running an ext. cord to next door neighbor's house when the power came back on. I'm sure it would have run his, as well. I was standing over the Honda while it was idling in 'Economy Mode', when the 'fridge came on. It burped up to speed to take the load. When I first ran the genset for about 30 minutes, & shut it off, I touched the tiny,thimble sized exhaust port. It was just a bit too hot to keep my finger on it. My old 1939 Onan 1KW had a muffler that would heat a room for 30 mins after shut down. It had a starter - thankfully. I ran out of gas once, made a paper funnel, & poured the Honda into my EVC tank. I was wishing for the 1KW model, instead of my 50# gas can. One Honda source in NJ, with free CONUS shipping, is www.Mayberry.com/generators. They supposedly have good service, but most of us never need it. They had mine at my door in 3 days, & have been around for many years. A handy Honda accessory is their elapsed running time / RPM dual purpose meter [$49]. My local Sears store has a similar meter, running hours only, on sale now for $5.00. Regards, Jack_son ================ --- In ev_update@..., "Garrett" <garrett.elists@...> wrote: going on the electric motor. The idea being that you don't want to suckcounter the previous paragraph about needing extra capacity for a generator?the rated wattage. (i.e. 5,000 BTU is about 500 Watts... 6,000 BTU issmoke? 500W seems awfully LOW to me. What do you say?folks) is this: will a small generator like the Yamaha and Honda unitsWattage requirements about 500W to 800W)portable unit was large enough to power a small home A/C unit. That made me |
A cautionary tail / Norcold CYA
forest
My fridge wouldn't light for our weekend trip last week so I took an
ice chest and decided to work on it during the week. A while back it was lighting fine and going out while driving--that turned out to be a broken vent cover. I pulled the unit yesterday and inside the burner box was a piece of metal right between the burner and the thermocoupler. I figure it dislodged while I was banging on it while doing the vacuum trick and took a bit to work it's way down. While I was in the burner box I went to brush the flue out and lo and behold there is a cleaning rod in there. Norcold did provide one to CYA in case of future complaints. The rub is , is in order to get to it you have to remove the unit and disconnect the top of the flue. The cleaning tube is wired into where they join! This is by far the most complicated fridge I have ever seen to take care of. Forest 95 EVC |
Re: Now My Jetta conversion won't start --- :^( --- (longish)
Joe R
Might be the coolant temperature the ECM is seeing is wrong and feeding too much gas. As my dad told me years ago you need compression, gas and spark to run a engine. Verify if you have spark. I've seen on a boat a friend bought that had been sitting for years that stale gas invisibly fouled new spark plugs where it would run like you described.
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Joe R ----- Original Message -----
From: Stuart MacMillan To: 'neil N' ; ev_update@... Sent: Tuesday, June 17, 2008 1:29 PM Subject: [ev_update] RE: Now My Jetta conversion won't start --- :^( --- (longish) Neil, Find someone nearby with a Vag Com! Stuart, in Seattle and have a Vag Com -----Original Message----- From: Vanagon Mailing List [mailto:vanagon@...] On Behalf Of neil N Sent: Tuesday, June 17, 2008 8:00 AM To: vanagon@... Subject: Now My Jetta conversion won't start --- :^( --- (longish) Hi all. This is regarding an OBD1 ABA Motronic 2.9 stock 2.0 Jetta engine I installed in my Westy. The ECU and wiring harness are from an automatic Jetta. Auto tranny TCM (trans. control module) NOT present. TB is from a *manual* tranny engine. I have a TB from an automatic Jetta. (2 throttle position sensors) and can swap it in. I have yet to hook up the OBD interface, but here's what's happening. It used to start, idle, but bog with throttle opened slowly to 1/3 way. After a 30 sec. - few minute run, I would shut if off and try to restart. It would spin, "catch" a little, and sometimes start. Next day, it would start. Yesterday same thing, but eventually no firing, (catching) and no start. I replaced rotor, cap, plugs, timing belt (timing ok) well before yesterday. Got fresh gas half way through yesterdays trials, and replaced the fuel filter. Cleaned the TB, MAF, IAC, (and tried another IAC), double checked electrical connections. Can't find any vacuum leaks. Fuel is pumping. FP hotwired made no difference. Power gets to power supply relay, and to 12V side of the coil. I have not checked for spark yet, but checked one of the plugs. It was pretty black. The exhaust (to an uneducated nose) might be smelling rich. I can't test for power to the HOS2 sensor as engine needs to be running. I'll connect the OBD but will be relying on light flashes from the "Mal" light (aka the CEL). I don't have a VAG-COM unit. Any suggestions as to why it won't start? Does the ECU need to be cleared of error codes? i.e. would error codes cause a no start? Thanks much for any direction. -- Neil Nicholson '81 JettaWesty "Jaco s |
Re: Advice on generator and A/C operation
Joe R
Garrett.
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This gets brought up a lot on the travel trailer forums I belong to. First on the capacitor. What your describing is a "soft start" kit and it is a second capacitor because AC's already have one as you stated. The 200% for certain motor types is correct. The inverter generators have a relativity high starting capacity but a lot of users need the soft start also. The 2000/2400 watt Yamaha generator you linked to is a "inverter" generator and will run a AC unit in the range your looking at but you may still want/need a soft start hit. The smaller one is a inverter model also but is not big enough. They are very quiet and only run as fast as needed. They generate a DC voltage then the inverter part changes it to 60 cycle 120 volts. A 2000 unit will not run a AC and microwave oven at the same time though. Both Honda and Kipor also make similar but smaller size ones. The Honda is expensive but seems to be the most favored but the Yamaha is developing a good following. Kipor had a wide open marketing but no service network and you were dependent on where you got it. They have since regrouped their marketing and service and the price advantage they once had is not as good. The Yamaha has more output and would be the better one in my opinion. It will also power a couple things in your house in a power outage. Stay away from a cheaper 3600 rpm noisy units so you can hear yourself think! Joe R ----- Original Message -----
From: Garrett To: ev_update@... Sent: Tuesday, June 17, 2008 3:19 PM Subject: [ev_update] Advice on generator and A/C operation Hi, Am in the intial stages of considering a portable generator to operate a small window-A/C unit (about 6,000 BTU). I had read that any generator used for an A/C unit would require a 200-percent (or more) reserve wattage requirement to help any A/C unit on intial start up. I don't know if that is accurate or not. I thought that A/C units have a capacitor that will send a jolt of higher wattage through the A/C circuit to get the initial jump going on the electric motor. The idea being that you don't want to suck your entire house current down to zero for five seconds every time the A/C unit kicks in, so the capacitor supplys this intial hit for the unit instead of the house. If this is true, doesn't that counter the previous paragraph about needing extra capacity for a generator? The A/C units I looked at (Home Depot and Lowe's) all were pretty straight forward. It seems that roughly 1/10 of the BTUs equals the rated wattage. (i.e. 5,000 BTU is about 500 Watts... 6,000 BTU is about 600 Watts) Unless these manufacturers are just blowing smoke? 500W seems awfully LOW to me. What do you say? The small, portable generators all seem to start at around 1,000 watts and go upward to 3,000 or more. Here is a nice looking Yamaha (2400 watts peak/2000 continuous): Here is another Yamaha (1000 watts/900 continuous): My question to the electrical engineers (or electrically smart folks) is this: will a small generator like the Yamaha and Honda units (around 1500 to 2500 Watts) run a small window A/C unit easily and comfortably? (Window A/C unit around 5,000 BTU to 7,500 BTU, Wattage requirements about 500W to 800W) Somewhere in Yamaha's website, it explained that their 3000W portable unit was large enough to power a small home A/C unit. That made me wonder why they didn't say the same thing in the verbiage for the smaller wattage units they sell? (i.e. 2400W machine) Is anyone on this list using a small generator to power a small A/C unit? How's that working for you?? Thanks!! Garrett 1999 EVC, "DolphinJazz" 2002 EVC, "Serenity" |
Re: Pop Top mattress storage question
Stuart MacMillan
I love the way companies take a generic product and try to make it a
proprietary product. ABS is Acrylonitrile Butadiene Styrene. Luran is "styrene acrylonitrile copolymers that have been impact-modified with acrylic ester rubber." The "acrylic ester rubber" is the butadiene co-polymer. Polybutadiene (a rubbery compound) is grafted onto the styrene-acrylonitrile chains, and converts a brittle polymer into a much tougher material. It's a good product, but without the glass fiber reinforcing that fiberglass has, it can crack more easily if over-stressed. Stuart _____ From: ev_update@... [mailto:ev_update@...] On Behalf Of Garrett Sent: Tuesday, June 17, 2008 12:01 PM To: ev_update@... Subject: [ev_update] Re: Pop Top mattress storage question jadrma1 wrote: When I store my two foam mattresses along with the hinged platformseems to be way too tightNo, don't do that! ;) Unless, of course you are okay with putting way-too-much stress on your poptop and fostering problems in short order. Too tight is, in fact, TOO TIGHT!! Someone mentioned ABS for the poptop material. Here is the actual composition of the High Grade ABS: The roof is BASF LuranR S "styrene acrylonitrile copolymers that have been impact-modified with acrylic ester rubber" Garrett 1999 EVC, "DolphinJazz" 2002 EVC, "Serenity" |
Advice on generator and A/C operation
Hi,
Am in the intial stages of considering a portable generator to operate a small window-A/C unit (about 6,000 BTU). I had read that any generator used for an A/C unit would require a 200-percent (or more) reserve wattage requirement to help any A/C unit on intial start up. I don't know if that is accurate or not. I thought that A/C units have a capacitor that will send a jolt of higher wattage through the A/C circuit to get the initial jump going on the electric motor. The idea being that you don't want to suck your entire house current down to zero for five seconds every time the A/C unit kicks in, so the capacitor supplys this intial hit for the unit instead of the house. If this is true, doesn't that counter the previous paragraph about needing extra capacity for a generator? The A/C units I looked at (Home Depot and Lowe's) all were pretty straight forward. It seems that roughly 1/10 of the BTUs equals the rated wattage. (i.e. 5,000 BTU is about 500 Watts... 6,000 BTU is about 600 Watts) Unless these manufacturers are just blowing smoke? 500W seems awfully LOW to me. What do you say? The small, portable generators all seem to start at around 1,000 watts and go upward to 3,000 or more. Here is a nice looking Yamaha (2400 watts peak/2000 continuous): Here is another Yamaha (1000 watts/900 continuous): My question to the electrical engineers (or electrically smart folks) is this: will a small generator like the Yamaha and Honda units (around 1500 to 2500 Watts) run a small window A/C unit easily and comfortably? (Window A/C unit around 5,000 BTU to 7,500 BTU, Wattage requirements about 500W to 800W) Somewhere in Yamaha's website, it explained that their 3000W portable unit was large enough to power a small home A/C unit. That made me wonder why they didn't say the same thing in the verbiage for the smaller wattage units they sell? (i.e. 2400W machine) Is anyone on this list using a small generator to power a small A/C unit? How's that working for you?? Thanks!! Garrett 1999 EVC, "DolphinJazz" 2002 EVC, "Serenity" |
Re: Pop Top mattress storage question
jadrma1 wrote:
When I store my two foam mattresses along with the hinged platformseems to be way too tight No, don't do that! ;) Unless, of course you are okay with putting way-too-much stress on your poptop and fostering problems in short order. Too tight is, in fact, TOO TIGHT!! Someone mentioned ABS for the poptop material. Here is the actual composition of the High Grade ABS: The roof is BASF Luran® S "styrene acrylonitrile copolymers that have been impact-modified with acrylic ester rubber" Garrett 1999 EVC, "DolphinJazz" 2002 EVC, "Serenity" |
Re: Now My Jetta conversion won't start --- :^( --- (longish)
Stuart MacMillan
Neil,
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Find someone nearby with a Vag Com! Stuart, in Seattle and have a Vag Com -----Original Message-----
From: Vanagon Mailing List [mailto:vanagon@...] On Behalf Of neil N Sent: Tuesday, June 17, 2008 8:00 AM To: vanagon@... Subject: Now My Jetta conversion won't start --- :^( --- (longish) Hi all. This is regarding an OBD1 ABA Motronic 2.9 stock 2.0 Jetta engine I installed in my Westy. The ECU and wiring harness are from an automatic Jetta. Auto tranny TCM (trans. control module) NOT present. TB is from a *manual* tranny engine. I have a TB from an automatic Jetta. (2 throttle position sensors) and can swap it in. I have yet to hook up the OBD interface, but here's what's happening. It used to start, idle, but bog with throttle opened slowly to 1/3 way. After a 30 sec. - few minute run, I would shut if off and try to restart. It would spin, "catch" a little, and sometimes start. Next day, it would start. Yesterday same thing, but eventually no firing, (catching) and no start. I replaced rotor, cap, plugs, timing belt (timing ok) well before yesterday. Got fresh gas half way through yesterdays trials, and replaced the fuel filter. Cleaned the TB, MAF, IAC, (and tried another IAC), double checked electrical connections. Can't find any vacuum leaks. Fuel is pumping. FP hotwired made no difference. Power gets to power supply relay, and to 12V side of the coil. I have not checked for spark yet, but checked one of the plugs. It was pretty black. The exhaust (to an uneducated nose) might be smelling rich. I can't test for power to the HOS2 sensor as engine needs to be running. I'll connect the OBD but will be relying on light flashes from the "Mal" light (aka the CEL). I don't have a VAG-COM unit. Any suggestions as to why it won't start? Does the ECU need to be cleared of error codes? i.e. would error codes cause a no start? Thanks much for any direction. -- Neil Nicholson '81 JettaWesty "Jaco s |
Re: 5-speed transmission problems
I like this idea. I would start by bleeding the clutch line which
just takes a few minutes and visually inspect the components. --- In ev_update@..., "Stuart MacMillan" <macgroup@...> wrote: itself. Could be a swollen (blocked) hose that is not allowing the throw-out bearing to retract or a bad master cylinder. I'd start with thehydraulics, easiest and cheapest first. When did you last replace the clutch?On Behalf Of hilary.veenanyone know what it could be? We don't even want to drive the thing now! |
Re: 93 manual trans shifter bushings (?)
I know there is no maintenance interval for the manual transmission
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oil, but I would change it as long as you are fiddling around. Make sure it is SAE 75W90 synthetic. Once you have the lower pan off for your other work, it only takes a few minutes. I have never had a VW van yet (and I have owned every model made) that didn't shift better with a tranny oil change every few years. My 95 EVC shifted stiffly when cold, but great when warm. I changed the oil using Mobil 1 synthetic per the Bentley specs, and now it shifts like butter always. From the odor of the old fluid, I think the oil in there was dino oil not synthetic, although I have all of the cars records and no oil change was apparent. I also noticed in the Bentley on page K 34-23 thru 34-24 there is a detailed description of linkage adjusting. It might be worth a peek at that to make the linkage reassembly go smoother. Let us know how things work out. Pete --- In ev_update@..., "dalemisen" <dalem@...> wrote:
|
Re: 5-speed transmission problems
Stuart MacMillan
Has to be a clutch problem. Anything from the master to the clutch itself.
Could be a swollen (blocked) hose that is not allowing the throw-out bearing to retract or a bad master cylinder. I'd start with the hydraulics, easiest and cheapest first. When did you last replace the clutch? Stuart _____ From: ev_update@... [mailto:ev_update@...] On Behalf Of hilary.veen Sent: Monday, June 16, 2008 8:27 PM To: ev_update@... Subject: [ev_update] 5-speed transmission problems Hi there, We have a 1984 Diesel Eurovan (with Westfalia). Here's the problem: As soon as we've been cruising on the highway for a while, but then have to downshift to 4th to go up a hill, the gear shift goes into spasm and we cannot shift after that into any gear, or we have to force it, or stop at the side of the road, turn off the engine and start again. Two different shops couldn't find anything. Does anyone know what it could be? We don't even want to drive the thing now! Hilary |
Re: Pop Top mattress storage question
Stuart MacMillan
Jack,
The bed is supposed to be left fully open for storage. This is a major deficiency of the EVC design, but a necessary compromise to allow the van to fit under a standard 7' garage door opening. The Vanagon Westy had the space between the top and the body to allow the bed to fold in half for storage (top rose up higher too), and still cleared a 7' garage door because the van was not as tall. I don't use the upper bunk, so it's in storage, and my memory foam topper for the lower bed folds in half and fits in the space you are trying to stuff the upper bunk into. Don't do that anymore, you risk damaging the top and the hinges. The top is ABS, not fiberglass, and can crack! Stuart '97 EVC _____ From: ev_update@... [mailto:ev_update@...] On Behalf Of jadrma1 Sent: Tuesday, June 17, 2008 7:31 AM To: ev_update@... Subject: [ev_update] Pop Top mattress storage question When I store my two foam mattresses along with the hinged platform squished into the narrow space between the roof and the poptop it seems to be way too tight and I hear an occasional thumping noise as I drive which I think is caused by the air-tightness of the poptop seal being compromised towards the front of the poptop. When I don't store these items in my '95 EVC the stange noise does not occur. Question, should the hinged platform be fully extended and the two mattresses in the sleeping position when driving? This would reduce the thickness considerably. What is the proper way to store this equipment when driving? -Jack |
Re: Pop Top mattress storage question
Jack,
According to my '95 Winnie-beggar manual, the hinged bed board has to be flat, not folded double when the top is closed. Whether or not the mattress can be left in place isn't perfectly clear as I read the manual. Here is the text, you tell me: "Important: The upper bed must be stored in the user position (flat) for the pop-up roof to lower and latch properly. If you need extra headroom while the roof is closed, remove the bed board and mattress from the support rails before lowering the roof, then store in the rear area or remove from the vehicle." Now, I'd love to store the memory-foam mattress topper up top, but have the same problem you mentioned with the top not closing fully. I have considered installing some external latches to snug the top down and compress the foam but it seems a bit kludgy. I'm interested in others' opinions on this... Ken in AK --- In ev_update@..., "jadrma1" <jadrma@...> wrote: seems to be way too tight... (snip) > |
Re: [93eurovans] 93 manual trans shifter bushings (?)
IIRC there are two nylon balls and a nylon bushing in the linkage on
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top of the tranny. I've had the pleasure of only 3rd and 4th three times, and I believe the order of failure was large ball, small ball, bushing. There was at least a year or two between each failure. I think Steve at Europarts sells a kit with all the pieces and recommends replacing them all at once. Replacing the components is not technically difficult, but access is a bit of a pain and it can take some perseverance. On 6/17/08, gti_matt <gti_matt@...> wrote:
Would someone mind describing how to replace the darn bushingsin the manual trans shifter...they were replaced about 20K ago --
Sent from Gmail for mobile | mobile.google.com |
Pop Top mattress storage question
jadrma1
When I store my two foam mattresses along with the hinged platform
squished into the narrow space between the roof and the poptop it seems to be way too tight and I hear an occasional thumping noise as I drive which I think is caused by the air-tightness of the poptop seal being compromised towards the front of the poptop. When I don't store these items in my '95 EVC the stange noise does not occur. Question, should the hinged platform be fully extended and the two mattresses in the sleeping position when driving? This would reduce the thickness considerably. What is the proper way to store this equipment when driving? -Jack |
Re: Random Lock and Unlock on 2002 EVC
David Fahnestock
There is a snubber that ads friction to the button so the weight will
not let it slide down and actuate the locks. Wrap a little electrical tape around the base of the plastic plunger. This will keep it from dropping down by it's self. Thou believest that there is one God; Thou doest well . . .� James 2:19 [Non-text portions of this message have been removed] |
Re: Pop Top mattress storage question
pro-usa.net
Jack,
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The top bunk should always be stored flat, opened out as when ready to use. I don't have the Winnebago book with me at work right now, but I believe this is the preferred way to keep the top bunk. You could also remove both mattresses and store them in your attic during off season and in that case you could leave the support portion of your upper bed folded back to give you lots more headroom when not camping. Originally your top bunk came enclosed in large clear, heavy-duty plastic bag for storage when not in use. That should take care of the problem for you. Regards, John Harkins [Dad's 2002 EVC currently for sale] When I store my two foam mattresses along with the hinged platform |
Re: coil and other codes, 99 euro running rough and wont start sometimes.
When you say it wouldn't turn over, do you mean you turn the key and nothing happens? The starter doesn't turn the engine?
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Maybe a bad starter, or bad ignition switch? There are so many problems that can cause misfires. I have been fighting this on my '99 GLS for around 8 months now. If you have a bad speed sensor it should throw a code, and you will have problems with your speedometer. I replaced mine recently as the speedometer would stop working sometimes while going down the road. It was very easy to replace. Use a spray bottle and mist the coil with the engine running and see if you get your rough running to return. You can also mist each plug wire. Steve 636-337-7700 888-797-5994 - order desk On Jun 17, 2008, at 7:52 AM, tkirschhofer wrote:
for the past few months car has been running rough when ideling. and a |
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