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Re: 97 EVC battery replacement Surprise

 

I wonder if changing the battery caused the TCM to reset and then that reset revealed growing issues that were previously corrected at TCM?
?
?
Speaking from relative ignorance of how much the TCM actually manages.
?
In any case, a valve body is far easier to rebuild/replace than the transmission if that's the source of the reverse issue.? There are folks who assert that many or most EV tranny issues come from the valve body, not necessarily the transmission proper.? ??


Re: 97 EVC battery replacement Surprise

 

Most likely coincidence. Loss of reverse gear is the first sign of a failing transmission valve body.

On Thursday, January 26, 2023 at 04:11:43 PM CST, july1744ac via groups.io <july1744@...> wrote:


Disconnected old battery and reconnected with new battery and IMMEDIATELY reverse gear is LOST. What happened???


97 EVC battery replacement Surprise

 

Disconnected old battery and reconnected with new battery and IMMEDIATELY reverse gear is LOST. What happened???


Re: 1993 EV - heater core failure (I think) in SoCal

 

Tackling the radiator replacement finally... this weekend.
Already started with basic inspection, draining, etc.

Using this video as a guide -?

But, it appears that my front has what I guess is an AC heat exchange... or possibly trans cooler... in front of my radiator.? Thinking the AC from where the lines appear to go.

Can anyone confirm what the "front front radiator" is? I think I'll be able get behind it to swap the radiator.
With this "front front radiator", it is difficult to pinpoint the leak.? But it is definitely coming from the cooling system... and the area indicates the radiator.

I'll post back progress/completion when done.

Leak Videos

?


Exhaust manifold removal - 1993 Eurovan

 

Has anybody ever removed the exhaust manifold from a 1993 Eurovan?
Or do you have any resources/videos on how to do so?

I've looked at the Bentley, but sometimes on complicated tasks, I can't make sense of it... and I like to get more help/info.


Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

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That's probably not the answer either. He reports that the water pump works- it draws lots more current than a light bulb. Since all the lights are one one circuit ( both hot and ground) I suspect either a bad connection to a breaker( one breaker handles all lights) or a bad breaker? itself. Easy to check. Water pump and control panel are on a separate circuit, ground and breaker.


sam


02 EVC

On 1/23/2023 10:14 AM, Carl Hansen via groups.io wrote:

If you've got +3 volts at a bulb... and you've beat yourself up checking grounds...?

More likely you've got loose or corroded connections to the + battery terminal...


Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

If you've got +3 volts at a bulb... and you've beat yourself up checking grounds...?

More likely you've got loose or corroded connections to the + battery terminal...


Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

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The reading lamps above the bed, the galley light and the pop-top light all share a common ground- and they are the only items on that ground. They also share the same circuit breaker! So- it could be a bad ground, a bad 12 v supply wire, or the circuit breaker. I would pull the circuit breaker panel and make sure you have 12 volt on the outputs of all the circuit breakers first. The open up one of the reading lights or galley light and make sure you have a good chassis ground ( I usually use a screw on the control panel). I can send you a detailed drawing if you would like.


sam


02 EVC

On 1/20/2023 7:48 PM, sam letzring wrote:

Definitely sounds like a bad ground. Interesting the Norcold doesn't work while the control panel does. Don't understand your comment that the "norcold is unresponsive on the the converter". Does the NOrcold work on AC or propane? Have you checked the circuit breakers? Pulled them out and reset them? Have you removed the breaker panel and looked for loose connections- burned wiring? I'll pull some schematics tomorrow and see if I can think of anything.


sam

02 EVC

On 1/20/2023 10:10 AM, angelescrest via groups.io wrote:
Hello, I help a friend with her 2000 EVC. I've managed to get quite a bit working on it, but the camper electrical system is still a little quirky and contradictory.

I'm writing because, long story short, I'm wondering if there is someone else in greater Los Angeles (van is in Burbank area) who could help us out w/ this van, as i've got one more afternoon w/ it before I say "I really don't know!" Among the possibilities is a loose ground wire, but I need a better wrench to disconnect the LP line to the heater (which is frozen, presumably never having been disconnected) without breaking it to better access the ground.

Regardless, the issue is basically none of the cabin lights work, and if you play w/ the cabin lights, it'll trigger what I believe to be the LP monitor low voltage alarm (though I think it could just be its expiration sound too -- it's never been replaced). For the main cabin dome light, when I turn it "on" it gives an approx 3-volt reading, though the battery across the terminals is 12.4. The water pump does work. I also notice the galley fluorescent light flickers on for a second when I connect the battery cabin battery, but is unresponsive to the switch (which is the one that triggers the LP alarm). The control panel does work, and the fridge doesn't (but I imagine that might be something else -- haven't done much trial/error w/ the norcold fridge, which is unresponsive on the converter, and makes me wonder if the intellipower converter is just shot, too)

The best I can tell, there's an issue w/ the DC wiring, and my next afternoon is hunting for a loose ground wire, but if I can't find one, then I'm not sure where to go next.

I have the appropriate service manuals, and can share a little more re: specific voltage read outs taken across different points in the system, but I will keep my cry for help relatively short.

Thanks for reading, and please take care.


Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

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Definitely sounds like a bad ground. Interesting the Norcold doesn't work while the control panel does. Don't understand your comment that the "norcold is unresponsive on the the converter". Does the NOrcold work on AC or propane? Have you checked the circuit breakers? Pulled them out and reset them? Have you removed the breaker panel and looked for loose connections- burned wiring? I'll pull some schematics tomorrow and see if I can think of anything.


sam

02 EVC

On 1/20/2023 10:10 AM, angelescrest via groups.io wrote:

Hello, I help a friend with her 2000 EVC. I've managed to get quite a bit working on it, but the camper electrical system is still a little quirky and contradictory.

I'm writing because, long story short, I'm wondering if there is someone else in greater Los Angeles (van is in Burbank area) who could help us out w/ this van, as i've got one more afternoon w/ it before I say "I really don't know!" Among the possibilities is a loose ground wire, but I need a better wrench to disconnect the LP line to the heater (which is frozen, presumably never having been disconnected) without breaking it to better access the ground.

Regardless, the issue is basically none of the cabin lights work, and if you play w/ the cabin lights, it'll trigger what I believe to be the LP monitor low voltage alarm (though I think it could just be its expiration sound too -- it's never been replaced). For the main cabin dome light, when I turn it "on" it gives an approx 3-volt reading, though the battery across the terminals is 12.4. The water pump does work. I also notice the galley fluorescent light flickers on for a second when I connect the battery cabin battery, but is unresponsive to the switch (which is the one that triggers the LP alarm). The control panel does work, and the fridge doesn't (but I imagine that might be something else -- haven't done much trial/error w/ the norcold fridge, which is unresponsive on the converter, and makes me wonder if the intellipower converter is just shot, too)

The best I can tell, there's an issue w/ the DC wiring, and my next afternoon is hunting for a loose ground wire, but if I can't find one, then I'm not sure where to go next.

I have the appropriate service manuals, and can share a little more re: specific voltage read outs taken across different points in the system, but I will keep my cry for help relatively short.

Thanks for reading, and please take care.


Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

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Hi - I’m in the Burbank area during the week. Ping me off-list - amlevy@...
Alex


On Jan 20, 2023, at 07:10, angelescrest via <angelescrest@...> wrote:

Hello, I help a friend with her 2000 EVC. I've managed to get quite a bit working on it, but the camper electrical system is still a little quirky and contradictory.

I'm writing because, long story short, I'm wondering if there is someone else in greater Los Angeles (van is in Burbank area) who could help us out w/ this van, as i've got one more afternoon w/ it before I say "I really don't know!" Among the possibilities is a loose ground wire, but I need a better wrench to disconnect the LP line to the heater (which is frozen, presumably never having been disconnected) without breaking it to better access the ground.

Regardless, the issue is basically none of the cabin lights work, and if you play w/ the cabin lights, it'll trigger what I believe to be the LP monitor low voltage alarm (though I think it could just be its expiration sound too -- it's never been replaced). For the main cabin dome light, when I turn it "on" it gives an approx 3-volt reading, though the battery across the terminals is 12.4. The water pump does work. I also notice the galley fluorescent light flickers on for a second when I connect the battery cabin battery, but is unresponsive to the switch (which is the one that triggers the LP alarm). The control panel does work, and the fridge doesn't (but I imagine that might be something else -- haven't done much trial/error w/ the norcold fridge, which is unresponsive on the converter, and makes me wonder if the intellipower converter is just shot, too)

The best I can tell, there's an issue w/ the DC wiring, and my next afternoon is hunting for a loose ground wire, but if I can't find one, then I'm not sure where to go next.

I have the appropriate service manuals, and can share a little more re: specific voltage read outs taken across different points in the system, but I will keep my cry for help relatively short.

Thanks for reading, and please take care.



Re: 2000 EVC w/ Camper electrical quirks -- #electrical

 

Sounds to me like the battery is completely flat.

Battery voltages will drop when you turn things on (which can of course cause the LP alarm to start).

I would start by measuring voltage at the house battery with engine off.??Start the engine and see if the voltage rises.??If the voltage rises, then test all the systems with the engine running.??If the voltage doesn’t rise then the charging system is toast.

I would also try removing the house battery and putting it on a decent intelligent charger and see if that tells you the battery is toast.
On 20 Jan 2023, 17:41 +0100, angelescrest via groups.io <angelescrest@...>, wrote:

Hello, I help a friend with her 2000 EVC. I've managed to get quite a bit working on it, but the camper electrical system is still a little quirky and contradictory.

I'm writing because, long story short, I'm wondering if there is someone else in greater Los Angeles (van is in Burbank area) who could help us out w/ this van, as i've got one more afternoon w/ it before I say "I really don't know!" Among the possibilities is a loose ground wire, but I need a better wrench to disconnect the LP line to the heater (which is frozen, presumably never having been disconnected) without breaking it to better access the ground.

Regardless, the issue is basically none of the cabin lights work, and if you play w/ the cabin lights, it'll trigger what I believe to be the LP monitor low voltage alarm (though I think it could just be its expiration sound too -- it's never been replaced). For the main cabin dome light, when I turn it "on" it gives an approx 3-volt reading, though the battery across the terminals is 12.4. The water pump does work. I also notice the galley fluorescent light flickers on for a second when I connect the battery cabin battery, but is unresponsive to the switch (which is the one that triggers the LP alarm). The control panel does work, and the fridge doesn't (but I imagine that might be something else -- haven't done much trial/error w/ the norcold fridge, which is unresponsive on the converter, and makes me wonder if the intellipower converter is just shot, too)

The best I can tell, there's an issue w/ the DC wiring, and my next afternoon is hunting for a loose ground wire, but if I can't find one, then I'm not sure where to go next.

I have the appropriate service manuals, and can share a little more re: specific voltage read outs taken across different points in the system, but I will keep my cry for help relatively short.

Thanks for reading, and please take care.


2000 EVC w/ Camper electrical quirks -- #electrical

 

Hello, I help a friend with her 2000 EVC. I've managed to get quite a bit working on it, but the camper electrical system is still a little quirky and contradictory.

I'm writing because, long story short, I'm wondering if there is someone else in greater Los Angeles (van is in Burbank area) who could help us out w/ this van, as i've got one more afternoon w/ it before I say "I really don't know!" Among the possibilities is a loose ground wire, but I need a better wrench to disconnect the LP line to the heater (which is frozen, presumably never having been disconnected) without breaking it to better access the ground.

Regardless, the issue is basically none of the cabin lights work, and if you play w/ the cabin lights, it'll trigger what I believe to be the LP monitor low voltage alarm (though I think it could just be its expiration sound too -- it's never been replaced). For the main cabin dome light, when I turn it "on" it gives an approx 3-volt reading, though the battery across the terminals is 12.4. The water pump does work. I also notice the galley fluorescent light flickers on for a second when I connect the battery cabin battery, but is unresponsive to the switch (which is the one that triggers the LP alarm). The control panel does work, and the fridge doesn't (but I imagine that might be something else -- haven't done much trial/error w/ the norcold fridge, which is unresponsive on the converter, and makes me wonder if the intellipower converter is just shot, too)

The best I can tell, there's an issue w/ the DC wiring, and my next afternoon is hunting for a loose ground wire, but if I can't find one, then I'm not sure where to go next.

I have the appropriate service manuals, and can share a little more re: specific voltage read outs taken across different points in the system, but I will keep my cry for help relatively short.

Thanks for reading, and please take care.


Re: 1993 EV - heater core failure (I think) in SoCal

 

So based on the condition of the radiator and the leak, I've decided to replace the radiator and hoses.

While the radiator is off, I also intend to do some other maintenance.? I'm looking for suggestions of other tasks.? Please keep in mind that this 1993 Eurovan has been reliable, but has had little maintenance done in the last 6 years.

  • Radiator & hoses
  • Coolant temp sensors
  • Valve cover & grommets
  • Touch up rust/metal on headlight/radiator assemblies
  • Replace filters (air, fuel, oil/oil change, etc)
Also, I've been looking for any how to's on how to remove an exhaust manifold.? I'm not sure that I want to take that on now, but if anybody has a video/docs, please let me know.? I have Bentleys that I'll be reviewing as well.


2003 Eurovan GLS for sale.

 

Just in cause anyone is interested. ?Needs transmission.
Will entertain all offers.

https://www.autotrader.com/cars-for-sale/vehicledetails.xhtml?listingId=661061720


Re: Retrofit GM 215-464 Vapor Canister to 1997-2000 Eurovan

 

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VW Part number is 7D0201801?

Of interest, the part is showing as "AVAILABLE FOR ORDER" on :?


I'm very skeptical it's actually available, but if anyone needs one, perhaps you should try ordering, and let us know if it's really available or just "vaporware" (haha)

Mike


On Dec 14, 2022, at 10:11 AM, evripos via <evripos@...> wrote:

Mike,
Do you happen to know the VW part number?

Yanni


On Wed, Dec 14, 2022 at 12:33 PM, Michael Diehr
<md03@...> wrote:
An update on the saga.? See for the backstory.

My 2000 EVC with the GM retrofitted vapor canister was due for a smog check.? I took it to the local guy who is friendly and has seen the van before, and asked him "will this pass"?? He said that it would not pass visual inspection, but there is a referee process one could use to try to get approval.? However, he's mostly seen people trying to get non OEM catalytic converters approved, and has never heard of anybody getting a non-OEM vapor canister approved.? His opinion was that it would be difficult, because (A) it's a GM part and (B) it's in a different location than stock.

In any case, I told him that I had the original canister which was in (somewhat) working condition.? He said that if I brought the van in with no OBD II faults and all readiness codes set, with the OEM canister installed, it would pass.

So that's what I did.? I left the GM canister in place, zip tied the hoses up out of the way, and re-installed the WV canister.? It took about 30 minutes to swap it and pass smog.?

I have 2 years till the next smog check, so that gives some time to decide what to do next - perhaps some third party will start making these parts again?? Perhaps I'll try the referee process?

Mike








Re: Retrofit GM 215-464 Vapor Canister to 1997-2000 Eurovan

 

Mike,
Do you happen to know the VW part number?

Yanni


On Wed, Dec 14, 2022 at 12:33 PM, Michael Diehr
<md03@...> wrote:
An update on the saga.? See for the backstory.

My 2000 EVC with the GM retrofitted vapor canister was due for a smog check.? I took it to the local guy who is friendly and has seen the van before, and asked him "will this pass"?? He said that it would not pass visual inspection, but there is a referee process one could use to try to get approval.? However, he's mostly seen people trying to get non OEM catalytic converters approved, and has never heard of anybody getting a non-OEM vapor canister approved.? His opinion was that it would be difficult, because (A) it's a GM part and (B) it's in a different location than stock.

In any case, I told him that I had the original canister which was in (somewhat) working condition.? He said that if I brought the van in with no OBD II faults and all readiness codes set, with the OEM canister installed, it would pass.

So that's what I did.? I left the GM canister in place, zip tied the hoses up out of the way, and re-installed the WV canister.? It took about 30 minutes to swap it and pass smog.?

I have 2 years till the next smog check, so that gives some time to decide what to do next - perhaps some third party will start making these parts again?? Perhaps I'll try the referee process?

Mike







Re: Retrofit GM 215-464 Vapor Canister to 1997-2000 Eurovan

 

An update on the saga. See for the backstory.

My 2000 EVC with the GM retrofitted vapor canister was due for a smog check. I took it to the local guy who is friendly and has seen the van before, and asked him "will this pass"? He said that it would not pass visual inspection, but there is a referee process one could use to try to get approval. However, he's mostly seen people trying to get non OEM catalytic converters approved, and has never heard of anybody getting a non-OEM vapor canister approved. His opinion was that it would be difficult, because (A) it's a GM part and (B) it's in a different location than stock.

In any case, I told him that I had the original canister which was in (somewhat) working condition. He said that if I brought the van in with no OBD II faults and all readiness codes set, with the OEM canister installed, it would pass.

So that's what I did. I left the GM canister in place, zip tied the hoses up out of the way, and re-installed the WV canister. It took about 30 minutes to swap it and pass smog.

I have 2 years till the next smog check, so that gives some time to decide what to do next - perhaps some third party will start making these parts again? Perhaps I'll try the referee process?

Mike


Re: Not even sure what this is, but rivets failed on firewall

 

A pop rivet gun and correct pop-rivets probably cost $20 or so, and is the appropriate solution.
And then you'll have a pop rivet gun in your toolbox for future use.


Re: Not even sure what this is, but rivets failed on firewall

 

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Rivets would probably be best.

It’s a “vacuum reservoir”

Cole
CaveVan?

On Dec 8, 2022, at 6:35 PM, Droppin bombs via groups.io <duckdive@...> wrote:

?See attached photo of (3) bulb plastic thingy mounted to firewall.? Looks like the rivets failed.

Guessing a sheet metal screw to remount would suffice... unless anybody has any other suggestions?

<IMG_4141.jpg>


<IMG_4140.jpg>


Not even sure what this is, but rivets failed on firewall

 

See attached photo of (3) bulb plastic thingy mounted to firewall.? Looks like the rivets failed.

Guessing a sheet metal screw to remount would suffice... unless anybody has any other suggestions?