The switch is right on the hard coolant line crossing over and above the
intake manifold. If your EV has been without the A/C for two years, I would
strongly suspect it has lost its R134a and needs to be evacuated and
recharged.
Mike
----------
From: "Christian R." <drz400@...>
To: <ev_update@...>
Subject: Re: [ev_update] Re: 93 evmv cooling fans
Date: Fri, Sep 14, 2001, 12:18 PM
Can you give me some indication where this switch is located ?
Thanks
Christian
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----- Original Message -----
From: "Michael G. McCarthy" <mgmccarthy@...>
To: <ev_update@...>
Sent: Thursday, September 13, 2001 8:14 PM
Subject: Re: [ev_update] Re: 93 evmv cooling fans
Are you certain the system is adequately charged? There is a low-coolant
cut-out switch on one of the coolant line that can be shorted to test
whether the compressor engages. If the compressor kicks in when the
switch
is shorted then you can conclude your system might only need to be
charged.
----------
From: drz400@...
To: ev_update@...
Subject: [ev_update] Re: 93 evmv cooling fans
Date: Thu, Sep 13, 2001, 8:08 PM
Ok, I did some checking and repairs.
The 2 resistors under the left side headlight where broken (old),
Then the auxilary water pump was ceases because of a leaking sensor
wired to it. Both were replaced.
My 50amp fuses are not blowing anynmore.
Now I'm getting to the A/C that is not working.
I tried this afternoon to turn on the contact without starting the
engine and turn on the A/C.
The front fans on the radiator are not starting so I conclude I have
to go through the checks for the 5 relays on top of the left side
headlamp.
Can someone confirm that this will be the 1st step.
Again, my A/C is not starting, the Compressor is not engaging,
and the fans are not starting.
Thanks
Christian
--- In ev_update@y..., "Christian R." <drz400@c...> wrote:
Thank you for the precious information
I will go through the checking this weekend.
Christian
----- Original Message -----
From: "Michael G. McCarthy" <mgmccarthy@c...>
To: <ev_update@y...>
Sent: Thursday, August 30, 2001 4:01 AM
Subject: Re: [ev_update] Re: 93 evmv cooling fans
Christian,
Here's a short summary of where the fans and coils and controls
are
located
on your EV, and basically what they do. Remember, these things
work by
moving HEAT around (you don't move "cold" around). You making
something
hotter by moving heat in, and you make something cooler by moving
heat
out.
Fans (two) -- under the hood:
There are two fans under the hood. They work together at all
times and
run
at three different speeds (between each fan and the engine is a
plastic
shutter system than opens and closes by a mechanical lever
controlled by
expanding/contracting wax). The three speeds are controlled by a
set of
relays (behind the driver's side headlight) that determine which
circuit
supplies the fans with current. Those relays send current
through a pair
of
heavy-duty resistors (under the headlight behind an exterior
panel) to set
the various speeds. The entire circuit is protected by three
fuses -- one
inside the EV on the fuse panel (controlling current to the
relays), and
the
other two in the small plastic housing behind the headlights
(controlling
current to each fan). Practically every component mentioned
above will
need
to be repaired/replaced at some point.
Coils (two) -- under the hood:
In front of of the two fans are two coils. One is the radiator,
which
moves
heat out a mixture of water and anti-freeze for the engine and
passenger
compartment heaters, and the other is the evaporator, which moves
heat out
of R134a refrigerant for the air conditioning system. The coils
themselves
will quite possibly last the entire life of the vehicle. There
are a
bunch
of control/sensor/sender components along the coolant lines and
along the
refrigerant lines that will eventually fail and will then need to
be
diagnosed and repaired. The lines and hoses connecting all this
stuff
together are generally very reliable, but there are a few hoses
and
fittings
(just a few) that are known to fail.
Fans (two or three) -- in the cab:
There is a large interior fan under the dash that force passenger
compartment air and/or fresh air through the coils under the
dash. There
is
also a fan on the floor forcing air through another small coil,
and a fan
in
the back (if you have rear air conditioning) forcing air through
yet
another
coil and distributing it through the roof vents. All or these
fans are
multiple speed (determined by resistors) and are protected by
fuses on the
fuse panel. The large interior fan can suffer bearing failure,
and
resistor
packs can fail too.
Coils (three or four) -- in the cab:
Under the dash and near the large interior fan are two coils.
One is the
heater coil, containing a mixture of water and anti-freeze, which
moves
heat
into the cab when the 4-speed fan is running and red/blue
temperature
controls are set the right way. The other coil is a condenser,
containing
R134a refrigerant, which moves heat out of the cab when the 4-
speed fan
is
running and red/blue temperature controls are set the right way.
There is
also a small coil containing water/anti-freeze underneath the
floor near
center of the rear cab for moving heat into the rear. Finally,
if you
have
the rear air conditioning option then there is another coil (a
condenser
containing r134a) for moving heat out of the rear passenger
compartment.
Again, the hoses, lines, fittings and control gizmos connecting
all this
stuff together might fail, but the coils themselves will most
likely last
the entire life of the vehicle.
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