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Re: X-Air Ultralight Aircraft Hanuman suspension bungee replacement


 

Hi guys, I've had no luck finding the right bungee for my Hanaman so used 4 shock cords # 9044 from Aircraft Spruce. Did fine for 4 or 5 flights but with 2 on board and a full load of fuel the gear got weak so adding 2 more 9044 shock cords. Made my own tool to stretch cords from threaded rod and tubing. Used picture of tool selling on Barnstormers as a guide. Works great. Good luck with your bungee replacement.



From: 'Seamus O'Donnell' etronics@... [X-Air_Ultralight_Aircraft] ;
To: ;
Subject: Re: X-Air Ultralight Aircraft Hanuman suspension bungee replacement
Sent: Mon, Nov 3, 2014 11:47:34 AM

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Steve did you ever look at bungee loops, They are fitted to my old Dragon and used on Cubs etc LAS has a range.
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Seamus
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----- Original Message -----
Sent: Monday, November 03, 2014 8:41 AM
Subject: Re: X-Air Ultralight Aircraft Hanuman suspension bungee replacement

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I had a similar experiance with my Xair 'H'. The? original kit bungees did take a lot of effort to install.? I did get the 9 strands on but had to pull so much that?they were at their elastic limit, not leaving any left for actual suspension flex certainly not the 2" plus required.
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When I came to replacing them?I experimented with different?bungee diameters, 12mm looked promising but had trouble getting them in the space behind the nylon washer, I inserted longer bolts but they bent. I went back to the 10mm and found that less that 9 strands was to soft, 9 strands bought me back to?the elastic limit. Thats how I left it, not very satisfactory but at least I don't now rock and roll taxying.
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Steve
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----- Original Message -----
Sent: Sunday, November 02, 2014 4:37 PM
Subject: X-Air Ultralight Aircraft Hanuman suspension bungee replacement

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After flying my Hanuman for 6 years, I decided to replace the bungees on the suspension with new bungees from RandKar. I bought these bungees a few years ago and have stored them inside my house.


The manual calls for 4.5 revolutions or 9 strands in the center of the loops. I have been unable to stretch the bungees more than 3.5 revolutions (7 strands) and it was very difficult to get that far. I must be a weakling but is there a trick to getting them stretched to 9 strands? Even with 7 strands, the bungees are tighter than the 9 strands that I removed.


Advice? Thanks in advance. Superhuman strength is not available...


John

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