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[OT] Shocks in a large market. How to check ESD direction?
I would suspect their choice of floor wax and the material the cart's
wheels are made from. The equipment is all grounded, so you have to generate the charge. There are floor waxes made to prevent this, and is used in Electronics factories. Synthetic rubber and long life plastic wheels generate static, so together they can cause this problem. Rubbing two insulators together is the problem. There are ESD ground sraps for your shoes to help bleed away sartic from your body. On Sat, May 4, 2024 at 12:31?PM cheater cheater via groups.io <cheater00social@...> wrote: Hi all, |
A shopping cart that accumulates a static charge fits the Charged Device
Model (CDM). It doesn't really matter which direction or polarity the charge represents from a perspective of being shocked. Unfortunately the initial discharge pulse would probably blow open an LED with the several amps of discharge current that occurs. The user and the shopping cart represent several thousand picofarads of capacitance. And depending on the type of dielectric material used in the cart wheels and the user's shoes, the charge can reach many thousands of volts. And it's made worse with waxed floors. About the only thing you can do is to touch the cart to a grounded item like a freezer or refrigerator to discharge it and yourself. In an electronics manufacturing facility we'd use special ESD floor tiles and carts with drag chains to continuously discharge carts as they were moved. The entrance to those areas had a sign on the tile floors clearly saying NO WAX so the housekeeping folks wouldn't defeat the ESD dissipative floor tiles with a wax coating. But when the carts were used in the common hallways with non-ESD tiles and waxed floors to use the elevator, we had to touch the cart to the frame of the elevator door to discharge us and the cart before we pushed the elevator button. In our lab, a coworker had sneakers that were really bad about building up a triboelectric charge and he would draw a 6" to 8" long spark from his arm or shoulder when he turned the corner (with a grounded wall) into his cubicle. And that didn't involve a cart. But it clearly exceeded the energy expected in the Human Body Model of ESD control. |
I wrote a nice story earlier about experiments with LEDs as ESD indicators, but it disappeared, so here's a short summary, then I'm done.
The LED survived many HBM discharges at 27 kV, the highest I could get my ESD tester up to. The LED light was very poor though, just barely visible in the dark. Need to try high efficiency type LEDs. Also, the neon lamp suggestion someone suggested could be good alternative. I will try some more experiments just for fun. Ed |
The ESD is a narrow pulse, so it is dim. A small capacitor across the LED
might help. You can also use a string of regular diodes to clamp the pulse's voltage. They have to total more than the forward voltage of the LED so a resistor can limit the pulse current to a safe range. On Thu, May 9, 2024 at 9:14?PM Ed Breya via groups.io <edbreya= [email protected]> wrote: I wrote a nice story earlier about experiments with LEDs as ESD |
Perhaps it has been mentioned in this thread and I missed it. Our local Walmart (upstate NY) add short pieces of stiff, apparently steel, wire (I'd guess around 18AWG) to the bottom of each shopping cart -- the wire dragging on the floor killed the charge. Worked very well--I was constantly being zapped before they made the mod.
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I have not seen this in years though the devices are still in place. Some
anesthetics used in surgery are flammable. To prevent possible ignition from static discharge, we used to have to wear shoe covers that had a grounding strap that made contact with our ankles and then went under the bottom of the cover to contact the floor. The device was a tester. You stood on it with your shoe covers on and touched a plate. If you were properly grounded, you would get an ¡°OK¡± light or a meter needle would move into the green zone. Largely because the use of flammable anesthetics has decreased markedly because of newer nonflammable anesthetics, we have not worn the grounding shoe covers in years but the conductivity testers are still around (they are built into the walls which is probably the reason they are still there). On Thu, May 9, 2024 at 02:54 Michael A. Terrell via groups.io <terrell.michael.a@...> wrote: I would suspect their choice of floor wax and the material the cart's |
Harvey I'll need a drawing of that, can you take a photo and post it
to the list? Or if that doesn't work, to imgur? Thanks On Thu, May 9, 2024 at 6:10?AM Harvey White via groups.io <madyn@...> wrote:
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Steven great idea but how would I get this to be directional? I know
that the discharge happens by the pain alone, so the next step is to figure out which way it's going. On Thu, May 9, 2024 at 5:00?AM stevenhorii via groups.io <sonodocsch@...> wrote:
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On 2024-05-10 10:31 AM, cheater cheater wrote:
Steven great idea but how would I get this to be directional? I knowWith a neon bulb you can see which electrode glows to determine polarity. I'd have to do some looking to determine which is which, but I recall that only one electrode glows on a neon bulb driven by DC. Not sure how long the flash would last and whether you could tell the difference by eye, though. Steve Hendrix |
Maybe colorizing the envelope with two different gels, or just colored
sharpies, could help. or put a divider right in the middle so light doesn't bleed, and put the whole thing in a larger box where one half is red and one half is blue (and they're divided by the said divider) What voltage can a neon bulb withstand? Are there compact neon bulbs that are still very long (say an inch+ while being very thin)? On Fri, May 10, 2024 at 4:36?PM Steve Hendrix via groups.io <SteveHx@...> wrote:
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Photo in the photo album, look under neons.
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Harvey On 5/10/2024 10:30 AM, cheater cheater wrote:
Harvey I'll need a drawing of that, can you take a photo and post it |
great stuff, thanks Harvey. any idea what sort of neon lamps to get?
are there standard model numbers? On Fri, May 10, 2024 at 5:05?PM Harvey White via groups.io <madyn@...> wrote:
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NE2H for one, it's a high brightness one, then any green neon will work for the other.? You could, of course, simply use two of the same lamp and just label them.
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This same kind of circuit, with different resistors, would work with LEDS, but I'm not sure about the current, since neons can light with less current, IIRC. Harvey On 5/10/2024 10:00 PM, cheater cheater wrote:
great stuff, thanks Harvey. any idea what sort of neon lamps to get? |
Hello everyone,
I've been carrying out expert assessments in the various fields of EMC for 40 years, and in the early years I was able to use a MONROE 175 electrostatic voltmeter to measure how people became charged. In 95 to 98% of cases, they were negatively charged. But if there's one subject we couldn't care less about, it's whether the discharge is positive or negative. It's only the value of the peak voltage at which the person is charged that counts and has a direct influence on the effect and pain felt. I read at one point that the current value of relative humidity measured was only 20%. With such a low value, it's totally normal to become charged as soon as the person makes the slightest movement. F1EKU |
On Sun, May 12, 2024 at 11:07?AM F1EKU via groups.io
<rfconsulting.fr@...> wrote: Thank you very much for your perspective. Regarding measuring the direction of discharge current, I thought it would be useful for detecting whether it is myself that is charged, or the cart, or the display racks. Do you think that approach would be useful for figuring out the answer to that? Especially given a couple neon tubes are cheaper than a Monroe 175 by some orders of magnitude. Thank you! |
The one who's going to charge the most is the one who's going to move the most while being the most insulated from the ground. If we analyze the different protagonists present:
A rack presenting the products for sale, which doesn't move at all. It can only be charged by someone or something touching it. A cart that moves with 4 wheels that turn around an axis with 4 ball bearings. There is very little friction, so there will be very little charge from the cart. A man who pushes the cart and/or abandons it from time to time. Depending on the type of shoe used, it's usually the man who charges more often, and who also has a higher capacitance (around 80 to 120 pF) than the cart. This means it can accumulate larger charges. Women in high heels often charge even more than men. They often wear nylon clothing, which helps to explain the rapid accumulation of charges, but above all, for an equivalent quantity of charges, if wearing heels reduces the capacity in relation to the ground by a factor of 2, then the resulting charge voltage is multiplied by two! Now, I don't think the accumulated energy is capable of lighting up a neon light. And even if it could, the discharge time is so short (10 to 20 ns) that it seems impossible to have time to see anything. If we take the most violent discharge that a human can achieve, the energy accumulated at 20 kV in 100 pF represents 0.02 joules. The smallest neon light requires 0.3 mA at 90 V to light up, which represents 0.027 joules. So I remain extremely dubious as to whether we can achieve the desired result. F1EKU |
A neon bulb certainly lights up with static discharge. I did some experiments with my ESD tester with HBM probe, at 27 kV, so a pretty good amount of juice, with LEDs and neons. First, with some regular old red LEDs, then high efficiency ones, then a neon bulb like NE-2 size. The regular LED was disappointing in brightness, and could only be seen faintly in the dark, as I described in a post a few weeks ago. The LED survived many discharges, indicated by before and after testing on the curve tracer. I later tried a a couple of small high efficiency "white" LEDs, stripped out of one of those Harbor Freight flashlights they used to give out for free. These worked sort of enough to see in room light, but only if viewed head-on. I found an interesting thing when I did the "after" test - they would not light, and showed no current draw. I put them back to the sparks, and they lit again! Apparently the bond wires blew at some point, but the HV easily continued to arc through the charred tubes left behind. The LED dies survived, but the wires did not. I'm convinced that some much heavier high efficiency illumination type LEDs would be stout enough to take the discharges, efficient enough to get some decent light, and omni-directional enough to have decent viewing angles. Adding some kind of temporary energy storage/pulse-stretching should help too. The overall efficiency is terrible due to the short event and poor Z-match, but I think it could work acceptably, with the right stuff. Remember, the goal (I think) is to have a passive circuit do the job. All this would be trivial with an active circuit.
I did a quick look at a neon, and it flashed just enough to be visible in room light, and only a small part of the electrode lit up. It could be usable, but would need some pulse stretching too - it's a quite small, dim flash as-is. The bulb also started to glow as the probe approached the bulb wiring, due to corona discharge. I could get it to discharge the HBM probe gradually enough on approach, to skip most of the spark and have just a feeble sound and flash at the end. The LEDs would be subject to the corona discharge too, but the current and light output are so small it wouldn't be noticed. One way to get better results from neons light-wise, would be to have a whole bunch of bulbs in series, clustered together for size. If you say, put a dozen up, it would still glow on approach, but strike at around 1 kV if you move fast enough - a small amount compared to the maybe 8 kV and up charges involved. Ed |
On Wed, May 22, 2024 at 2:23?AM F1EKU via groups.io
<rfconsulting.fr@...> wrote: We're talking about a relatively large open-plan warehouse with a lot of air circulation, large thermal gradients due to open refrigerating shelves, and very tall, metal ceilings. I think the air is going to create triboelectric charging in items that just stand around all day long. To quote Star Trek: Scotty: What's that? Spock Prime: Your equation for achieving transwarp beaming. Scotty: [reads the equation] Imagine that! It never occurred to me to think of SPACE as the thing that was moving! Or in this situation... "air as the thing that was moving". What do you think? Plausible? |
27 kV is not 20 kV!
I took 20 kV because it's really the worst human load value I've measured in the 5 years I've had my MONROE Voltmeter. At the time (1985-1990), I had 4 electrostatic discharge simulators: - Two from KEYTEK, the 3000 model up to 30 kV and the Minizap portable up to 15 kV. - An old Schaffner 430 single polarity up to 25 kV (from memory) and a more modern 432 dual polarity with relay allowing contact discharges but limited to 16 kV. After that, I had my hands on just about every make and model of simulator except NoiseKen. Last year I sold a Schaffner 435 and an EMC Partner ESD3000 16 kV, and earlier this year an EMC Partner 30 kV. Today, I've only kept two devices: an old Schl?der 16 kV that I don't use at all any more, and "THE" Schaffner/Teseq 438, which is by far the best simulator ever made, and which I'll probably take to my grave! In our case, the man doesn't discharge to earth, but to an ungrounded cart or rack. So we get a partial discharge, a charge balancing between two capacities, which means that there will never be 20 or 27 kV, but only about ten kV, which is bad enough. So please stop dreaming up laboratory tests that I can also do perfectly well, and try to think before you transpose what you do in the lab into field tests. If you want to check that a neon light or a LED can be turned on in real conditions, redo all the tests with only about 10 kV and, above all, don't keep the current standardized value of 150 pF / 330 ohms, but take a more realistic value of 100 pF / 450 ohms, which corresponds to what an average human can represent. Of course, we need only consider purely passive devices. Active devices do exist, but their price is too high to be discussed here. On the other hand, these passive devices need to work in real-life conditions, not in the laboratory. 27 kV never exists in real-life conditions, otherwise IEC 61000-4-2 would not have been content to define level 4 at 15 kV only. 150 pF / 330 ohms is a bit of a stretch to really allow maximalist testing according IEC 61000-4-2. If you verify in other standards you will see that some other HBM will be used. F1EKU |
I used 27 kV to get the most out that I could for the experiments - that's the highest my ESD tester can go. Of course that's not expected in real life, but to at least get some observations quickly with various parts. The point was to first see some light, then to figure out how to make it better, then figure out if it's practical for the application.
Ed |
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