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DIY High Voltage Multiplier Thoughts or Suggestions
wb5tka
Since it appears that high voltage multipliers for the older scopes such as the 465 are virtually impossible to find, does anyone have any experience or thoughts on building one? I've heard of them being built and I'm willing to give that a try but I don't know if the multiplier in the 465 is 3X, 4X or whatever.
Thoughts? Dan, |
Checking the schematic shows that the high voltage multiplier is accepting a 4900 volt peak-to-peak input to generate between 14 and 16
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kilovolts so it should be a x3 multiplier. The 465 parts list I checked shows Tektronix part number 152-0552-00 on the left side and 152-0442-00 on the right side for U1432. The part number on the right side is for a schottky diode so that is a misprint. The Book says 152-0552-00 is a x3 high voltage multiplier with an input voltage of 5 kilovolts and an output voltage of 15 kilovolts which is consistent with my analysis above. Here is a schematic of what you will find inside: I think several people who participate in the list have successfully built replacement high voltage multipliers. Most of the diodes and capacitors will need to withstand at least twice the peak-to-peak input voltage so I would consider 15 kilovolts the minimum voltage rating. The diodes need to be fast recovery types because the input frequency is high. Soldered connections need to be smooth to prevent dielectric breakdown. At these high voltages, the circuit will need to be enclosed with a conformal coating or potted to prevent corona discharge. Multiple coatings of Q-Dope which is polystyrene dissolved in solvents should work for this. Ideally a vacuum chamber is used to remove all air and air bubbles. Going by the specifications of U1432, I believe it also includes a high voltage 510 kOhm series resistor built into the output. Someone else on the list may have a suggestion for a viable replacement. x3 high voltage multipliers were used for many different CRTs. On Tue, 24 Sep 2013 22:06:52 -0000, you wrote:
Since it appears that high voltage multipliers for the older scopes such as the 465 are virtually impossible to find, does anyone have any experience or thoughts on building one? I've heard of them being built and I'm willing to give that a try but I don't know if the multiplier in the 465 is 3X, 4X or whatever. |
开云体育Search the archives. Someone recently found a nice cheap source for these.
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Also, in the photos area, there was an x-ray of a multiplier.
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You can also use wax to pot it.
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Tom
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If anyone has experience de-potting a HV Multiplier I would like to hear how
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to do it. I would be willing to try de-potting a dead one I have as an experiment to see how hard it is and if the resulting circuit can be repaired. I understand that the vendor that made the 7000 multipliers for by Tek may have used different potting materials over the years and that some materials are easier to de-pot than others. So advice on how to determine which materials were used would be appreciated as well. Dennis -----Original Message-----
From: wb5tka, Sent: Tuesday, September 24, 2013 3:07 PM Since it appears that high voltage multipliers for the older scopes such as the 465 are virtually impossible to find, does anyone have any experience or thoughts on building one? I've heard of them being built and I'm willing to give that a try but I don't know if the multiplier in the 465 is 3X, 4X or whatever. Thoughts? Dan, |
Tom Jobe
开云体育As I remember, there is a nice store bought NTE multiplier
that?can be adapted to?the 4xx scopes such as the 465.
The Tekscopes message archive has the information, if it is
all still available.
Having the HV multiplier die in a 4xx scope is a common
problem in my experience.
tom jobe...
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开云体育Depotting is a hard and hazardeos process. I talked with manufacturer of a depotting machine and watched demonstration. Hot (80 degree C) nitric and sulfuric acids are used. The machine is a microprocessor controlled contraption? which contains a detachable cassette with vessels for fresh and used chemicals, so it can be detached and exchanged for new one. Disposing of used chemicals is a problem since they are quite aggressive, so cassette is a workable solution. I doubt that you can do that as a home brew, unless you have access to a well equiped chemical lab. I was told that a sniff of vapor of those heated acids? is deadly. Machine that I have seen was intented for IC failure analasys labs, so it's working chamber was relatively small, but it could possible accept voltage multiplier.Many years ago, something like 30 years, I tried mechanical depotting of a solid state relay. I used Dremel with abrasive disk. That was hard work and an abysmal failure. I would recommend contracting out that job to a competent and appropriately equipped lab. Best of luck, Miroslav Pokorni On 9/24/2013 5:38 PM, Tom Miller wrote:
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Peter Gottlieb
I once depotted the HV multiplier assembly on a night vision tube. The intent was to make a diagram and understand its operation and not to repair (the tube itself was defective). I was lucky in that hot acetone swelled and softened the potting compound. Thus, I would let the assembly sit in the sealed hot liquid container then every day remove it and VERY gently pick off the loose bits of potting. This took two weeks but I was able to remove virtually all the potting compound. Quite a little multiplier assembly! However, even with the utmost care under a stereo microscope, I caused damage to the ultra fine transformer windings. I would say that repair of such a unit would be, at best, a long shot. I did get the diagram though.
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Where I work we have ICs depotted for analysis. We have an outside lab do it because there is more to just removing some epoxy, it has to be done such that the connecting bond wires remain intact and the IC remain functional (at least as much as it was...). This takes a lot of skill. Peter On 9/24/2013 10:02 PM, Miroslav Pokorni wrote:
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wb5tka
I am seeing some references to the NTE multiplier within the thread but the scope referred to is the 475. The implication is that the 475 and 465 use the same multiplier. Or perhaps I misunderstood. The NTE replacement for the 152-0552-00 (which mine in my 465 is labeled as) is different from the NTE replacement suggested. That is the NTE538. That device has different connections. The 152-0552-00 has an input lead, ground lead and output. The suggested NTE has input, D, Lo, Focus and output. For use in the 4xx scopes, are the D and Lo leads simply connected together and grounded and the Focus ignored?
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Dan, --- In TekScopes@..., "Tom Jobe" <tomjobe@...> wrote:
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The 475 parts list shows that it uses Tektronix part number 152-0552-00 which is the same voltage multiplier.
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I think the focus lead is just a tap on the multiplier chain and/or resistor divider so it should be left insulated and unconnected. I did not make any NTE multiplier recommendations because I could not find anybody that had them in stock or any data sheets. If I were hunting for a voltage multiplier, I would either find an inexpensive parts donor or build one from discrete parts. I have not seen a cross reference to which oscilloscopes use which voltage multipliers. On Wed, 25 Sep 2013 02:45:18 -0000, you wrote:
I am seeing some references to the NTE multiplier within the thread but the scope referred to is the 475. The implication is that the 475 and 465 use the same multiplier. Or perhaps I misunderstood. The NTE replacement for the 152-0552-00 (which mine in my 465 is labeled as) is different from the NTE replacement suggested. That is the NTE538. That device has different connections. The 152-0552-00 has an input lead, ground lead and output. The suggested NTE has input, D, Lo, Focus and output. For use in the 4xx scopes, are the D and Lo leads simply connected together and grounded and the Focus ignored? |
This is really about de-potting not multipliers.
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In another life, my professional one, I had quit a bit to do with de-potting both outsourced and DIY. We made a lot of potted modules back in the 70s. The outsource guys were amazing, the stuff came back like it was never potted but it was pricey. For DIY we used various products made by Dynaloy in 46226. Unfortunately my favorite product Uresolve F is no longer available so you are on your own for a recommendation. The stuff is very volatile so put it in a tight jar and shake it a bit now and then to speed things up. Picking at it to expose unattacked epoxy is very helpful. A couple of other notes: 300 C turns most epoxies to dust in short order so if you just want to trace out the circuitry and not save stuff it is a short trip to the toaster oven. Most RTV does not like exposure to hydrocarbons. They break the bond to embedded components and the RTV swells and gets quite soft. When it starts to swell start picking at it to remove big hunks. This is also helpful to prevent the swelling RTV from damaging the circuitry. If it is in a plastic potting shell the swelling can break the shell if you don't remove some of the swollen RTV. Gasoline works good as does Stoddard solvent (old fashioned paint thinner)if you are cautious or an apartment dweller. Eric -----Original Message-----
From: TekScopes@... [mailto:TekScopes@...] On Behalf Of Peter Gottlieb Sent: Tuesday, September 24, 2013 7:23 PM To: TekScopes@... Subject: Re: [TekScopes] DIY High Voltage Multiplier Thoughts or Suggestions I once depotted the HV multiplier assembly on a night vision tube. The intent was to make a diagram and understand its operation and not to repair (the tube itself was defective). I was lucky in that hot acetone swelled and softened the potting compound. Thus, I would let the assembly sit in the sealed hot liquid container then every day remove it and VERY gently pick off the loose bits of potting. This took two weeks but I was able to remove virtually all the potting compound. Quite a little multiplier assembly! However, even with the utmost care under a stereo microscope, I caused damage to the ultra fine transformer windings. I would say that repair of such a unit would be, at best, a long shot. I did get the diagram though. Where I work we have ICs depotted for analysis. We have an outside lab do it because there is more to just removing some epoxy, it has to be done such that the connecting bond wires remain intact and the IC remain functional (at least as much as it was...). This takes a lot of skill. Peter On 9/24/2013 10:02 PM, Miroslav Pokorni wrote:
depotting machine and watched demonstration. Hot (80 degree C) nitric andand used chemicals, so it can be detached and exchanged for new one. Disposingof used chemicals is a problem since they are quite aggressive, so cassetteis a workable solution. I doubt that you can do that as a home brew, unless you have access to a well equiped chemical lab. I was told that a sniff ofvapor of those heated acids is deadly. Machine that I have seen was intented forIC failure analasys labs, so it's working chamber was relatively small, butit could possible accept voltage multiplier. solid state relay. I used Dremel with abrasive disk. That was hard workand an abysmal failure. I would recommend contracting out that job to a competentand appropriately equipped lab.with hear howyahooo anto do it. I would be willing to try de-potting a dead one I have as Tek mayexperiment to see how hard it is and if the resulting circuit can be materialshave used different potting materials over the years and that some such asare easier to de-pot than others. So advice on how to determine which experience orthe 465 are virtually impossible to find, does anyone have any willing tothoughts on building one? I've heard of them being built and I'm 4X orgive that a try but I don't know if the multiplier in the 465 is 3X, whatever. ------------------------------------ Yahoo! Groups Links |
开云体育The NTE538 or ECG538 voltage tripler will work quite nicely in 465, 465B 475, 457A scopes.? Connect the D and LOW taps to ground and do not use the FOCUS tap.? Cut the end off the original tripler and splice it onto the new HV lead.? Use a thick plastic piece of tubing around the splice and fill with silicon to insulate it, make sure there are no sharp wire whiskers on the splice or you will get a corona arc.? Drill two holes in the metal chassis where the old tripler was and mount the 538 with two screws.? You might have to trim a little metal from the aluminum cover that covered the original tripler.Reed Dickinson On 9/24/2013 3:06 PM, wb5tka wrote:
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Reed Dickinson wrote:
Make sure any HV solder joints are smooth, and rounded, not just watch for wire whiskers. Otherwise, you will hve some corona.discharge, even if you don't see it. This was a common problem in the HV in CRT based monitors & TV sets. It caused the insulation to break down, and become a gooey mess. |
wb5tka
When I disconnected the plug which connects the output of the HV multiplier to the CRT the problem is the same. No high voltage. About -500 volts on the HV TP. Same as the original problem I posted about. With the ground lead jumper which is on top of the board is lifted which isolates the multiplier, the HV oscillator seems to work. The voltage on the HV TP is now -2.4 KV. That would tend to point to the multiplier module as being the defective item within the circuit.
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There is also a somewhat high pitched whine sound coming from somewhere in that area of the scope. I cannot isolate exactly where it comes from but it may be the HV transformer. The sound resembles the buzz of a mosquito. Louder of course. I never heard that sound when the scope was in operation prior to this failure. There have also been some comments on this thread related to the CRT heater which leads to another question. As far as I can tell, the CRT heater is ok. At least from the standpoint of the heater not being open. I can measure continuity between pins 1 and 14. Approximately 15 to 20 ohms. This is with the socket to the CRT unplugged. I can also read continuity across that winding of the transformer. What I am now concerned about is that during the period of time when I had the oscillator running (the multiplier disconnected) and I am measuring high voltage I cannot see any glow from inside the rear neck of the CRT. Yes, I have the covers off of that area. Can it be that it is still not producing proper heater voltage as a result of the multiplier not being in circuit (that doesn't seem reasonable) or is it just not possible to actually see the heater glow from the rear of the CRT neck? Dan, --- In TekScopes@..., "wb5tka" <dan@...> wrote:
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Anad SivolcSP
If the CRT has air in it it will get unusually hot unusually fast..but
will Not glow, as the air is conducting the heat away and will not allow
it to get to incandescent temperature..as in a cracked CRT ..:( And ..HV applied to a cracked tube usually results in an arc .. which often makes a whizzing/hissing noise,kinda hollow sounding.. but I hope this isn't your problem..!!? .. ?? Dana? d:)> |
wb5tka
Unfortunately the new tripler is far too large to fit where the old one was. It will not fit into the space occupied by the old one even with the small metal cover left off. My suspicion is that those who may have installed the NTE538 in the past may have had something different than what the current packaging is about 3.5 inches long, and with the mounting flanges protruding out on both sides (where the screw mount holes are) is 4 inches wide. It's a little over 3/4 inch thick. There is literally no place inside the scope housing anywhere near the HV transformer area that this device will fit.
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I am going to upload some photos of it. The device I now have is ECG520 which looks just like the pictures I've seen of the NTE538 and cross references to it. The device is --- In TekScopes@..., Reed Dickinson <reed714@...> wrote:
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Tom Jobe
开云体育Hi Dan,
Look at the attached data sheet?for the
NTE538,?which I believe came right from NTE some years ago.
I think this is the model of multiplier Reed Dickinson used,
and I think Reed is the one who told us about using it in 4xx scopes years
ago.
The few times I needed a multiplier for a 4xx scope I was able
to find a used original part, so I never did buy an NTE538 and use it to replace
the original.
The NTE538 shown in this data sheet?is not even close
to?the physical shape?of? the NTE multiplier?you
have.
NTE does not currently offer you a download of the data sheet
for the NTE538, and the people I can find who?currently sell it do not have
a picture of what they currently sell.
I wonder if?your supplier or
NTE?has?substituted another model of ?multiplier for the original
NTE538, and?it just has the same?multiplier
characteristics?
Maybe Reed or another member will know the answer to this
mystery if?you bought your?multiplier as an NTE538.
tom jobe...
PS Also attached are a few pictures of a 465B multiplier that
I tried to mill the potting out of. The potting material quickly ruined a new
end mill while removing just this little bit of potting, so something is very
abrasive in the potting material. My plan was to?put together?a new
multiplier circuit in the original plastic housing and then re-pot
it.
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Dan W. Dooley
开云体育Yes Tom, ? Mine is quite different.? I had seen a few pictures on line and they looked like the one I have.? Other sources, such as you have seen as well do not have an available picture.? This particular one is an ECG product but it does cross reference to the NTE 538.? I found that cross reference on line somewhere the other day.?? It was either the NTE site or the ECG site.? ? Anyhow, yes, it is rather different but I think I have found a way to get it to fit.? There is space against the chassis which is under the side circuit board which normally goes in this area.? I did some measurements and it will fit.? I have removed the fan which is defective so that leaves that space available.? I will not be able to put the small metal cover in place.? This is the cover which normally goes over the original multiplier and transformer.? I will figure a way to make it work. ? ? From: Tom Jobe [mailto:tomjobe@...]
Sent: Friday, October 4, 2013 6:04 PM To: TekScopes@... Cc: dan@... Subject: Re: [TekScopes] Re: DIY High Voltage Multiplier Thoughts or Suggestions ? Hi Dan, Look at the attached data sheet?for the NTE538,?which I believe came right from NTE some years ago. I think this is the model of multiplier Reed Dickinson used, and I think Reed is the one who told us about using it in 4xx scopes years ago. The few times I needed a multiplier for a 4xx scope I was able to find a used original part, so I never did buy an NTE538 and use it to replace the original. The NTE538 shown in this data sheet?is not even close to?the physical shape?of? the NTE multiplier?you have. NTE does not currently offer you a download of the data sheet for the NTE538, and the people I can find who?currently sell it do not have a picture of what they currently sell. I wonder if?your supplier or NTE?has?substituted another model of ?multiplier for the original NTE538, and?it just has the same?multiplier characteristics? Maybe Reed or another member will know the answer to this mystery if?you bought your?multiplier as an NTE538. tom jobe... PS Also attached are a few pictures of a 465B multiplier that I tried to mill the potting out of. The potting material quickly ruined a new end mill while removing just this little bit of potting, so something is very abrasive in the potting material. My plan was to?put together?a new multiplier circuit in the original plastic housing and then re-pot it. ? ?
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Tom Jobe
开云体育Hi Dan,
So did you buy your multiplier as an NTE538, or
not?
My guess is that you want to have some?grounded metal
surrounding the multiplier when you are all done with your
modifications.
tom jobe...
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Dan W. Dooley
开云体育It is labeled as ECG520 and it was an eBay item.? Only one available.? The seller listed it as a NTE538 equivalent and before I bought it I looked up the cross reference to be sure.? Yes, in the end I will work to have some sort of metal shielding around it as well as the part of the HV transformer which is now exposed.? I will try to document the process and post it in case others may be able to benefit from it.? The whole thing may take me a while to completely finish. ? ? From: Tom Jobe [mailto:tomjobe@...]
Sent: Friday, October 4, 2013 6:46 PM To: TekScopes; Dan W. Dooley Subject: Re: [TekScopes] Re: DIY High Voltage Multiplier Thoughts or Suggestions ? Hi Dan, So did you buy your multiplier as an NTE538, or not? My guess is that you want to have some?grounded metal surrounding the multiplier when you are all done with your modifications. tom jobe... ?
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