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503 HV Transformer


 

I picked up a Tek 503 scope recently and decided to get it running. Found only one bad filter cap. But it appears the
HV transformer T620 (pn# 120-199) is bad, all the voltages out of it gradually drop after running for a couple of minutes.
The +500v supply voltage is solid, I changed the 6DQ6 oscillator and the 6BL8 control tube but no change.
I checked for shorts on all the outputs and nothing bad there.

Anyone have any ideas on what else I can check to rule out the transformer?

So does anyone have a parts 503 and be willing to sell the transformer?

ChuckA

--
See Early TV at:

www.myvintagetv.com


 

My memory isn’t good on this, but 30 years ago I had to wire in a separate filament transformer for the CRT. I don’t recall the symptoms that led me to this fix. I used a junk box filament transformer which as I recall has the high voltage on it.

On May 2, 2024, at 2:37 PM, ChuckA via groups.io <chuck@...> wrote:

I picked up a Tek 503 scope recently and decided to get it running. Found only one bad filter cap. But it appears the
HV transformer T620 (pn# 120-199) is bad, all the voltages out of it gradually drop after running for a couple of minutes.
The +500v supply voltage is solid, I changed the 6DQ6 oscillator and the 6BL8 control tube but no change.


 

The LV transformer is good, the filaments are sourced from that transformer except for the 8393 Nuvister vert input amps.

The HV transformer supplies the +250V, +85V, +100V, +12.6V, -100V & -3000V.? It runs from a 30KHz oscillator.

ChuckA

On 5/2/2024 5:04 PM, John Dickens via groups.io wrote:
My memory isn’t good on this, but 30 years ago I had to wire in a separate filament transformer for the CRT. I don’t recall the symptoms that led me to this fix. I used a junk box filament transformer which as I recall has the high voltage on it.



On May 2, 2024, at 2:37 PM, ChuckA via groups.io <chuck@...> wrote:

I picked up a Tek 503 scope recently and decided to get it running. Found only one bad filter cap. But it appears the
HV transformer T620 (pn# 120-199) is bad, all the voltages out of it gradually drop after running for a couple of minutes.
The +500v supply voltage is solid, I changed the 6DQ6 oscillator and the 6BL8 control tube but no change.


--
See Early TV at:

www.myvintagetv.com


 

The voltage breakdown of the CRT heater winding, which can indeed be
resolved by installation of a new 6.3 VAC filament transformer, is a not
uncommon failure mode for many 500-series scopes.? But it applies to the
60 hz power transformer (T601 in the 503), rather than the ~25 khz
transformer (T620 in the 503).? The original poster (ChuckA) indicated
the failure was in T620- ????? Several years ago, I myself fixed a 504
(similar power supply) which had the same power supply, and the same
symptoms that ChuckA described (i.e, erratic voltages derived from T620).

I prepared a writeup of the process that I went through to identify the
problem area (T601 vs. T620) and posted the results to the Tekscopes
site, but I don't recall where I put it on the server.

Mike D? N4MWP

On 5/2/24 17:04, John Dickens via groups.io wrote:
My memory isn’t good on this, but 30 years ago I had to wire in a separate filament transformer for the CRT. I don’t recall the symptoms that led me to this fix. I used a junk box filament transformer which as I recall has the high voltage on it.



On May 2, 2024, at 2:37 PM, ChuckA via groups.io <chuck@...> wrote:

I picked up a Tek 503 scope recently and decided to get it running. Found only one bad filter cap. But it appears the
HV transformer T620 (pn# 120-199) is bad, all the voltages out of it gradually drop after running for a couple of minutes.
The +500v supply voltage is solid, I changed the 6DQ6 oscillator and the 6BL8 control tube but no change.


 

I've pretty much verified that the LV supply (T601) is good. When the T602 voltages drop the +500V output from T601 doubler
stays constant, as do the filament voltages.

ChuckA

On 5/2/2024 6:13 PM, Mike Dinolfo wrote:
The voltage breakdown of the CRT heater winding, which can indeed be
resolved by installation of a new 6.3 VAC filament transformer, is a not
uncommon failure mode for many 500-series scopes.? But it applies to the
60 hz power transformer (T601 in the 503), rather than the ~25 khz
transformer (T620 in the 503).? The original poster (ChuckA) indicated
the failure was in T620- ????? Several years ago, I myself fixed a 504
(similar power supply) which had the same power supply, and the same
symptoms that ChuckA described (i.e, erratic voltages derived from T620).

I prepared a writeup of the process that I went through to identify the
problem area (T601 vs. T620) and posted the results to the Tekscopes
site, but I don't recall where I put it on the server.

Mike D? N4MWP




--
See Early TV at:

www.myvintagetv.com


 

ChuckA:

OK, I believe you are correct in determining that T601 is likely not the
problem.? I did not pay as much attention as I should have to your
original email where you already mentioned that the +500VDC line is
solid; my apologies.? I probably have some "tunnel vision" as I've seen
likely T601 failures discussed in several Tekscopes group threads over
the years.

Mike Dinolfo N4MWP

On 5/2/24 19:20, ChuckA wrote:
I've pretty much verified that the LV supply (T601) is good. When the
T602 voltages drop the +500V output from T601 doubler
stays constant, as do the filament voltages.

ChuckA

On 5/2/2024 6:13 PM, Mike Dinolfo wrote:
The voltage breakdown of the CRT heater winding, which can indeed be
resolved by installation of a new 6.3 VAC filament transformer, is a not
uncommon failure mode for many 500-series scopes.? But it applies to the
60 hz power transformer (T601 in the 503), rather than the ~25 khz
transformer (T620 in the 503).? The original poster (ChuckA) indicated
the failure was in T620- ????? Several years ago, I myself fixed a 504
(similar power supply) which had the same power supply, and the same
symptoms that ChuckA described (i.e, erratic voltages derived from
T620).

I prepared a writeup of the process that I went through to identify the
problem area (T601 vs. T620) and posted the results to the Tekscopes
site, but I don't recall where I put it on the server.

Mike D? N4MWP






 

Hi Chuck,

I have seen the same failure in my 515A, and the cause was a failure of the EHT transformer resonating capacitor which became leaky after a few minutes. In the 503, this capacitor is C620 and it is wired across one of the secondaries. Its value is 0.01uF 600V so it's not a very common part, but you may try replacing this first.
The good news would be that the HV transformer is OK. Please let me know if this helps !

Joel Setton


 

Chuck,

I had the same fault as in Joel his 515A in one of my 502As.
It seems you checked filament voltages delivered by T601 and concluded that these were good. But the CRT winding fault is not a short in the winding itself. The problem is that the winding leaks to ground (or whatever) and heavily loads the CRT cathode circuit. When easy to reach a check would be to disconnect both CRT heater leads from the transformer.

Albert


 

Albert,

Again it's not T601, the LV transformer or any of the voltages from that, that is the problem.
None of those voltages drop out.

ChuckA

On 5/3/2024 6:08 AM, Albert Otten wrote:
Chuck,

I had the same fault as in Joel his 515A in one of my 502As.
It seems you checked filament voltages delivered by T601 and concluded that these were good. But the CRT winding fault is not a short in the winding itself. The problem is that the winding leaks to ground (or whatever) and heavily loads the CRT cathode circuit. When easy to reach a check would be to disconnect both CRT heater leads from the transformer.

Albert




--
See Early TV at:

www.myvintagetv.com


 

Chuck,

I must be misunderstanding something? In your first post you wrote that all voltages produced by the LV transformer gradually drop after some minutes.

The 503 HV transformer is quite different than that of several others in the 500 series. T620 here is loaded by (almost) all other consumers and not just by the HV circuit itself. Moreover feedback is from -100 V, not from the HV voltage. I didn't think of this earlier, perhaps the term HV transformer is a bit strange. I now wonder what would happen when the CRT heater winding shorts to ground. Probably diode V692 would not survive this.

Albert


 

Chuck,
Sorry, please forget the first line in my last post! It seems I have to read everything twice or more times to make no mistakes like reading HV where LV is written.
Albert


 

Albert:

From my first post:

"But it appears the HV transformer T620 (pn# 120-199) is bad, all the voltages out of it gradually drop after running for a couple of minutes. The +500v supply voltage is solid, I changed the 6DQ6 oscillator and the 6BL8 control tube but no change. "


ChuckA

On 5/3/2024 9:22 AM, Albert Otten wrote:
Chuck,

I must be misunderstanding something? In your first post you wrote that all voltages produced by the LV transformer gradually drop after some minutes.

The 503 HV transformer is quite different than that of several others in the 500 series. T620 here is loaded by (almost) all other consumers and not just by the HV circuit itself. Moreover feedback is from -100 V, not from the HV voltage. I didn't think of this earlier, perhaps the term HV transformer is a bit strange. I now wonder what would happen when the CRT heater winding shorts to ground. Probably diode V692 would not survive this.

Albert

--
See Early TV at:

www.myvintagetv.com


 

To finish this thread the problem ended up being leakage from the CRT filament winding in the LV transformer.
Seems I didn't "hear" Alberts description of the problem until I got an email from Ferrous Steinka and the light went on.

I removed the CRT leads from the LV transformer and all the voltages from the HV transformer came on and stayed on.
I connected a spare transformer I had to the CRT leads and now have an excellent display on the CRT.

I was able to find a NOS 6.3V transformer with 3KV isolation? for $5? that should fit on the bottom of the scope cabinet.
And another TEK scope joins the "herd"

Thanks to everyone who shared their ideas on fixing the problem

ChuckA

--
See Early TV at:

www.myvintagetv.com


 

Before you drill mounting holes, experiment with orientation in case the field gets into the CRT or other circuitry.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Friday, May 3, 2024 9:30 PM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer


To finish this thread the problem ended up being leakage from the CRT
filament winding in the LV transformer.
Seems I didn't "hear" Alberts description of the problem until I got an
email from Ferrous Steinka and the light went on.

I removed the CRT leads from the LV transformer and all the voltages
from the HV transformer came on and stayed on.
I connected a spare transformer I had to the CRT leads and now have an
excellent display on the CRT.

I was able to find a NOS 6.3V transformer with 3KV isolation for $5
that should fit on the bottom of the scope cabinet.
And another TEK scope joins the "herd"

Thanks to everyone who shared their ideas on fixing the problem

ChuckA

--
See Early TV at:

www.myvintagetv.com<>


 

Yep,

Gonna mount it on the opposite side of the CRT, full metal plate between them.

Have a oversize temp transformer there now with no issues.

ChuckA

On 5/4/2024 11:22 AM, Dave Wise wrote:
Before you drill mounting holes, experiment with orientation in case the field gets into the CRT or other circuitry.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Friday, May 3, 2024 9:30 PM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer


To finish this thread the problem ended up being leakage from the CRT
filament winding in the LV transformer.
Seems I didn't "hear" Alberts description of the problem until I got an
email from Ferrous Steinka and the light went on.

I removed the CRT leads from the LV transformer and all the voltages
from the HV transformer came on and stayed on.
I connected a spare transformer I had to the CRT leads and now have an
excellent display on the CRT.

I was able to find a NOS 6.3V transformer with 3KV isolation for $5
that should fit on the bottom of the scope cabinet.
And another TEK scope joins the "herd"

Thanks to everyone who shared their ideas on fixing the problem

ChuckA

--
See Early TV at:

www.myvintagetv.com<>










--
See Early TV at:

www.myvintagetv.com


 

"Other circuitry" is a risk too. The field can induce voltages in nearby wiring, so you want to stay away from the amplifier front-ends. I had trouble with this when I was modifying a 500-series Type W plugin to use 6DJ8's instead of 8416's.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Saturday, May 4, 2024 8:28 AM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer

Yep,

Gonna mount it on the opposite side of the CRT, full metal plate between
them.

Have a oversize temp transformer there now with no issues.

ChuckA

On 5/4/2024 11:22 AM, Dave Wise wrote:
Before you drill mounting holes, experiment with orientation in case the field gets into the CRT or other circuitry.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Friday, May 3, 2024 9:30 PM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer


To finish this thread the problem ended up being leakage from the CRT
filament winding in the LV transformer.
Seems I didn't "hear" Alberts description of the problem until I got an
email from Ferrous Steinka and the light went on.

I removed the CRT leads from the LV transformer and all the voltages
from the HV transformer came on and stayed on.
I connected a spare transformer I had to the CRT leads and now have an
excellent display on the CRT.

I was able to find a NOS 6.3V transformer with 3KV isolation for $5
that should fit on the bottom of the scope cabinet.
And another TEK scope joins the "herd"

Thanks to everyone who shared their ideas on fixing the problem

ChuckA

--
See Early TV at:

www.myvintagetv.com<>











--
See Early TV at:

www.myvintagetv.com<>


 

The vert front ends are 8393 Nuvistors and they are enclosed in a metal shield at the front of the scope.

Hoping that will be enough, have to wait for the transformer to know for sure.

ChuckA

On 5/4/2024 11:36 AM, Dave Wise wrote:
"Other circuitry" is a risk too. The field can induce voltages in nearby wiring, so you want to stay away from the amplifier front-ends. I had trouble with this when I was modifying a 500-series Type W plugin to use 6DJ8's instead of 8416's.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Saturday, May 4, 2024 8:28 AM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer

Yep,

Gonna mount it on the opposite side of the CRT, full metal plate between
them.

Have a oversize temp transformer there now with no issues.

ChuckA

On 5/4/2024 11:22 AM, Dave Wise wrote:
Before you drill mounting holes, experiment with orientation in case the field gets into the CRT or other circuitry.

Dave Wise
________________________________
From: [email protected] <[email protected]> on behalf of ChuckA <chuck@...>
Sent: Friday, May 3, 2024 9:30 PM
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] 503 HV Transformer


To finish this thread the problem ended up being leakage from the CRT
filament winding in the LV transformer.
Seems I didn't "hear" Alberts description of the problem until I got an
email from Ferrous Steinka and the light went on.

I removed the CRT leads from the LV transformer and all the voltages
from the HV transformer came on and stayed on.
I connected a spare transformer I had to the CRT leads and now have an
excellent display on the CRT.

I was able to find a NOS 6.3V transformer with 3KV isolation for $5
that should fit on the bottom of the scope cabinet.
And another TEK scope joins the "herd"

Thanks to everyone who shared their ideas on fixing the problem

ChuckA

--
See Early TV at:

www.myvintagetv.com<>











--
See Early TV at:

www.myvintagetv.com<>










--
See Early TV at:

www.myvintagetv.com


 

When I wound up with the 561 from my dad's company, 30 years ago, it had a replacement filament transformer. I discovered that, in fact, the problem was a breakdown in the filament winding, not a problem in the original power transformer. I slipped some shrink tubing over the offending wire and used the 'scope, without the flying transformer, for many years. Right now it is, sadly, sitting without its HV transformer. It had a hard failure and was immune to baking. I've wound a new one but have not gotten around to potting it, 50-50 paraffin/bees wax. Someday.