Re: OT: Tektronix in the movies ... an old Sci Film comes to light
On Wed, Jan 31, 2024 at 10:19 AM, Tom Lee wrote: Indeed! A partial list on vintagetek:
I forgot I had a news blog about the reorganized movies. I haven't been keeping it up. The list I keep up is on the main movies page at I try to put all the leads we get, but candidly don't have the time to find the movie and watch it to find the scene. If people would do a screen capture and send that to the museum along with the movie title and approximate time I'd be more than happy to add them to the website. Dave
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
On 2/3/2024 1:11 PM, n4buq wrote: I have three transistors with which I can use to test for Q32143: I am late joining this thread, and although I have look at the previous posts in this thread my remarks may already have come up. Note that Q32143 and Q3220 are shown on 7704A change sheet M32489, dated 17May1978, as selected parts. The selection criteria are not shown on the change sheet, but, in my experience, the most common selection criterion for Tek and HP selected transistors is hFE. -- Dale H. Cook, GR/HP/Tek Collector, Roanoke/Lynchburg, VA
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Re: PCB extenders with a flexible ribbon cable - looking for suggestions on construction method
I would be looking at IDC connectors, like what was used on old PATA hard disk drives, or FFC/FPC cables and connectors.
The former is bulkier but can carry more current and endure more flexing. The second is more delicate but is much lower profile.
The FFC cable could feasibly be soldered directly to the PCB if you want to forgo using connectors.
Also, thr male side of the IDC connection could be edge mounted at a stretch to make things lower profile than a 90deg connector, depending what your fab house is willing to fiddle with.
Jared
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Re: Tek 2445B and 2465B power supply recap and Dallas NVRAM replacements?
Have a look at the DS1230Y/AB nonvolatile RAm it uses EEPROM or FLASH memory and NO BATTERIES REQUIRED!
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
I'm inclined to do that but it still bothers me that one board needs it and the other does not. Maybe I'm just nit-picking now.
Thanks, Barry - N4BUQ
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4. I'd do what tek did, and change that value, leaving the 3300 pf in circuit.? In splitting the atom (or hairs), it is too easy to end up with a bunch of loose subatomic particles rolling around under foot.
Harvey
On 2/3/2024 9:52 AM, n4buq wrote:
Well, after a bit more checking things out, I'm now thinking that the problem may not necessarily have been with the original C32119. When I placed a substitute capacitor in its place, I was using 3300pF which made the circuit very stable. While I don't have a 2200pF replacement just yet, I did try two 1000pF caps in parallel and that didn't work. The scope would come up okay, but pressing the BEAM FINDER would destabilize it just like before. Adding a third 1000pF to get 3000pF works but that's still over the design value of 2200pF, 20%.
Tek started with C32119 at 1000pF, increased it to 5000pF, and then backed that down to 2200pF. I'm not sure why they made that last change but I wonder if having too much C is not desirable there. I could just go with 3300pF and call it good but I think it's going to bug me.
I did a lot of side-by-side comparisons and found something that I cannot explain. The base of Q32115 is fed from +17V through R32117, a 120k. If I check across that resistor in circuit, it checks at 114 ohms. Thinking it could have drifted low, I lifted one leg and it checks at 118 ohms. Not spot on but at least in tolerance. The base resistor for Q3285, R4377, another 120k ohm, checks low in-circuit the same way as R32117. I haven't lifted a leg on that one to see if it may be low but I plan to do that.
I don't know if that could have anything to do with the instability going on in the -50V circuit but it seems rather wrong and I can't explain why.
Thanks, Barry - N4BUQ
I FOUND IT.
C32119 was the culprit. I had a 0.01uF ceramic handy and when I placed it across C32119, the scope came to life. I then clipped a 0.0033uF in parallel with it and it still worked perfectly. I desoldered the existing cap and placed the 0.0033uF in the holes (I didn't solder it in place as I'd like to get a 0.0022uF to stick with the book) and that also worked.
Now that I had it out of the circuit, I tested the old cap and, oddly, it tested very close to 0.0022uF. That made me really wonder what was going on so I stuck it back in the holes and it didn't work - at least not right away. I wiggled it a bit and could get the scope to work but I think it would still go haywire when I pressed the BEAM FINDER. I don't know but it could have something to do with the way the leads were bent because before I tested it, I straightened the leads so it would fit better in the ZIF socket. Still, I think it's flaky.
I want to thank everyone who has given me help and suggestions. I probably should apologize to the list for droning on about this because several weeks ago, Prof. Lee had suggested I do exactly what I did tonight and, if I had, it would have saved a lot of "bandwidth". Ed's email earlier today further pushed me to look at those caps again and I'm glad he did. Thanks also to Harvey, Mark, Ren¨¦e, Dave, G?ran, Renaud. John, and Andreas (and, out of 133 messages, probably others that I'm missing) for the responses and suggestions.
Barry - N4BUQ
Hi Ed,
Thank you SO MUCH for that analysis.
C32119 was one of the first suspects and I need to go ahead and look at either replacing it or adding some capacitance in parallel with it. I really hadn't considered C32134 very much at all but perhaps I don't need to cross it off too quickly. I've replaced C32141 and C3289 to no avail and, truthfully, I didn't much expect it would. C32119 and C3278 might have much more effect than either of C32141 or C3289. I believe C32119 and C32134 are both the boxed values in both regulator boards.
I wasn't considering the extra load on the -50V supply when the BEAM FINDER is pressed but, if so, then that would make more sense. I was thinking that the small changes on the -15V supply when that was pressed was possibly the triggering event but maybe not.
I plan to swap back in the original board and try some of the things you've suggested as that's a fairly easy thing to do now. I'll report back what I find.
Thank you again, Barry - N4BUQ
I looked up the manual, and I think the -50V regulator is marginally stable. Your observations about relation to the approx 200 mV drop on the current sense resistor, and the clue that the beam-finder trips it too, indicate that when the DC load is low enough, the overall open-loop voltage gain rises enough to go unstable. When the beam-finder is activated, the deflection amplifiers have marked change in gain, which also reflects in the -50V load current (likely goes down). Once oscillation starts, the DC bias levels throughout the regulator loop may change enough form a bi-stable system, which could explain having to shut it down to reset it.
I'd suggest doing some experiments to swamp the HF gain, mostly in the output Darlington pair Q32143 and Q32139. Note that in the +50V supply, there are only two voltage gain stages, while in the -50V one, there are three - the last being the Darlington operating in common-emitter mode, versus the one in the +50V being an emitter follower only. The various scaling for the regulation voltages and stages should make their overall gains roughly the same, but the extra stage might make it more sensitive to part variations in the minus supply.
There are some spots where compensation is done, namely involving C32119, C32134, and C32141. Note that C32119 and C32134 are "boxed" (at least in the manual version I found), indicating that the values or parts were changed at some points, or may be selected. Note that in the -15V regulator, C3278 is also boxed. It has the same topology as the -50V one, so similar issues due to that "extra" gain stage. The positive regulators all use the same type, with NPN emitter follower output, and no boxing of the compensation caps. To have the same (symmetric) topology, negative supplies would normally want PNPs for the output, but in many designs, the NPN circuits are used for various reasons like making all the same part etc. This is very common in Tek, HP, and other designs - HP has some very strange arrangements including stacking raw supplies on top of ground-referenced pass transistors, for instance.
Anyway, it's not a bad thing, but it makes it a little more complicated to compensate and handle part variations. Again, the boxed parts in the minus regulators here indicate that changes have been needed. So, you may want to box certain ones yourself to custom-fix the unit. First though, you'd want to verify the (in)stability situation, by grossly swamping things out to see what happens. You could try upping the value of those caps mentioned - not by extreme amounts, but say maybe two up to ten times, by tacking in extra caps in parallel (not replacing). I'd start with C32141, since it's the one most associated with the extra gain. You could try a brute force approach putting a Miller C (C-B) right on Q32139, but it could be tricky since the base impedance is very low, so the C could need to be pretty big. Swamping it here would come close to simulating a slower transistor in this spot, without actually changing the part. Next I would look at C32119, and lastly C32134. With all this sort of stuff you have to be careful to not go too far, or it could aggravate the oscillation instead. The main thing is to see if simple small changes can get you enough phase margin. I would think so.
I think with some experiments you can figure out a workable fix. Good luck.
Ed
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
I have three transistors with which I can use to test for Q32143:
1) Original in the misbehaving regulator - hFE: 122 2) New replacement 2N3053 (from Mouser) - hFE: 172 3) 2N3053 from working oscilloscope - hFE: 216
#1 performs the worst. With 3300pF it will work but with 2000pF, it will fail with the BEAM FINDER
#2 performs second best. It will work with 2000pF and the BEAM FINDER doesn't make it fail; however, touching the base of Q32143 with a small screwdriver will cause the oscillation to occur. With 3300pF, it will still fails with the screwdriver test.
#3 performs best. With 2000pF, I can't make it fail with the BEAM FINDER; however, touching the collector of Q32115 will still cause the oscillation. It takes about 4300pF to stop the problem when touching the collector of Q32115.
Is it possible that the circuit is better satisfied with a Q32143 having a higher gain?
Given that touching the base of Q32115 during normal operation isn't done, perhaps that test should be disregarded and using transistor #2 (with an hFE of 172) with a 2200pF may be the best option.
Regarding the base-emitter voltage of Q32137, pressing the BEAM FINDER has almost no effect on that voltage.
Thanks again! Barry - N4BUQ
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Show quoted text
Some factors to consider:
1. Transistors of that era (!) may have used a different process.? As time went on, the methods of making transistors improved (generally, I think, for higher voltages and higher frequency.? In the TM500 series and perhaps the 7000 series, the increased frequency response of the transistors could lead to unwanted oscillations. 2. think integrator (as in op-amp) controlling the transient response. With too much capacitance, the feedback circuit is slow, and takes a bit to get there.? With too little capacitance, the circuit can either overshoot and correct, (which may lead to ringing), or might oscillate.? What you want is a circuit that is critically damped, which means a bit of overshoot and then settles down. 3. regarding the capacitors:? One thing to consider is that they may have had transistors with different processes that changed the circuit, same transistor number or not.? A second thing is that other parts tolerances may have changed the response of the whole circuit.? so 5000 pf might have been overkill.? 2200 pf was their best guess, but if any transistors were of a different process, or had a higher beta, then that 3300 pf may be ideal. 4. I'd do what tek did, and change that value, leaving the 3300 pf in circuit.? In splitting the atom (or hairs), it is too easy to end up with a bunch of loose subatomic particles rolling around under foot.
Harvey
On 2/3/2024 9:52 AM, n4buq wrote:
Well, after a bit more checking things out, I'm now thinking that the problem may not necessarily have been with the original C32119. When I placed a substitute capacitor in its place, I was using 3300pF which made the circuit very stable. While I don't have a 2200pF replacement just yet, I did try two 1000pF caps in parallel and that didn't work. The scope would come up okay, but pressing the BEAM FINDER would destabilize it just like before. Adding a third 1000pF to get 3000pF works but that's still over the design value of 2200pF, 20%.
Tek started with C32119 at 1000pF, increased it to 5000pF, and then backed that down to 2200pF. I'm not sure why they made that last change but I wonder if having too much C is not desirable there. I could just go with 3300pF and call it good but I think it's going to bug me.
I did a lot of side-by-side comparisons and found something that I cannot explain. The base of Q32115 is fed from +17V through R32117, a 120k. If I check across that resistor in circuit, it checks at 114 ohms. Thinking it could have drifted low, I lifted one leg and it checks at 118 ohms. Not spot on but at least in tolerance. The base resistor for Q3285, R4377, another 120k ohm, checks low in-circuit the same way as R32117. I haven't lifted a leg on that one to see if it may be low but I plan to do that.
I don't know if that could have anything to do with the instability going on in the -50V circuit but it seems rather wrong and I can't explain why.
Thanks, Barry - N4BUQ
I FOUND IT.
C32119 was the culprit. I had a 0.01uF ceramic handy and when I placed it across C32119, the scope came to life. I then clipped a 0.0033uF in parallel with it and it still worked perfectly. I desoldered the existing cap and placed the 0.0033uF in the holes (I didn't solder it in place as I'd like to get a 0.0022uF to stick with the book) and that also worked.
Now that I had it out of the circuit, I tested the old cap and, oddly, it tested very close to 0.0022uF. That made me really wonder what was going on so I stuck it back in the holes and it didn't work - at least not right away. I wiggled it a bit and could get the scope to work but I think it would still go haywire when I pressed the BEAM FINDER. I don't know but it could have something to do with the way the leads were bent because before I tested it, I straightened the leads so it would fit better in the ZIF socket. Still, I think it's flaky.
I want to thank everyone who has given me help and suggestions. I probably should apologize to the list for droning on about this because several weeks ago, Prof. Lee had suggested I do exactly what I did tonight and, if I had, it would have saved a lot of "bandwidth". Ed's email earlier today further pushed me to look at those caps again and I'm glad he did. Thanks also to Harvey, Mark, Ren¨¦e, Dave, G?ran, Renaud. John, and Andreas (and, out of 133 messages, probably others that I'm missing) for the responses and suggestions.
Barry - N4BUQ
Hi Ed,
Thank you SO MUCH for that analysis.
C32119 was one of the first suspects and I need to go ahead and look at either replacing it or adding some capacitance in parallel with it. I really hadn't considered C32134 very much at all but perhaps I don't need to cross it off too quickly. I've replaced C32141 and C3289 to no avail and, truthfully, I didn't much expect it would. C32119 and C3278 might have much more effect than either of C32141 or C3289. I believe C32119 and C32134 are both the boxed values in both regulator boards.
I wasn't considering the extra load on the -50V supply when the BEAM FINDER is pressed but, if so, then that would make more sense. I was thinking that the small changes on the -15V supply when that was pressed was possibly the triggering event but maybe not.
I plan to swap back in the original board and try some of the things you've suggested as that's a fairly easy thing to do now. I'll report back what I find.
Thank you again, Barry - N4BUQ
I looked up the manual, and I think the -50V regulator is marginally stable. Your observations about relation to the approx 200 mV drop on the current sense resistor, and the clue that the beam-finder trips it too, indicate that when the DC load is low enough, the overall open-loop voltage gain rises enough to go unstable. When the beam-finder is activated, the deflection amplifiers have marked change in gain, which also reflects in the -50V load current (likely goes down). Once oscillation starts, the DC bias levels throughout the regulator loop may change enough form a bi-stable system, which could explain having to shut it down to reset it.
I'd suggest doing some experiments to swamp the HF gain, mostly in the output Darlington pair Q32143 and Q32139. Note that in the +50V supply, there are only two voltage gain stages, while in the -50V one, there are three - the last being the Darlington operating in common-emitter mode, versus the one in the +50V being an emitter follower only. The various scaling for the regulation voltages and stages should make their overall gains roughly the same, but the extra stage might make it more sensitive to part variations in the minus supply.
There are some spots where compensation is done, namely involving C32119, C32134, and C32141. Note that C32119 and C32134 are "boxed" (at least in the manual version I found), indicating that the values or parts were changed at some points, or may be selected. Note that in the -15V regulator, C3278 is also boxed. It has the same topology as the -50V one, so similar issues due to that "extra" gain stage. The positive regulators all use the same type, with NPN emitter follower output, and no boxing of the compensation caps. To have the same (symmetric) topology, negative supplies would normally want PNPs for the output, but in many designs, the NPN circuits are used for various reasons like making all the same part etc. This is very common in Tek, HP, and other designs - HP has some very strange arrangements including stacking raw supplies on top of ground-referenced pass transistors, for instance.
Anyway, it's not a bad thing, but it makes it a little more complicated to compensate and handle part variations. Again, the boxed parts in the minus regulators here indicate that changes have been needed. So, you may want to box certain ones yourself to custom-fix the unit. First though, you'd want to verify the (in)stability situation, by grossly swamping things out to see what happens. You could try upping the value of those caps mentioned - not by extreme amounts, but say maybe two up to ten times, by tacking in extra caps in parallel (not replacing). I'd start with C32141, since it's the one most associated with the extra gain. You could try a brute force approach putting a Miller C (C-B) right on Q32139, but it could be tricky since the base impedance is very low, so the C could need to be pretty big. Swamping it here would come close to simulating a slower transistor in this spot, without actually changing the part. Next I would look at C32119, and lastly C32134. With all this sort of stuff you have to be careful to not go too far, or it could aggravate the oscillation instead. The main thing is to see if simple small changes can get you enough phase margin. I would think so.
I think with some experiments you can figure out a workable fix. Good luck.
Ed
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
Barry, if I read the diagram correctly the gain of the loop is boosted by C134 above some tenth of Hz, then dampened by both RC119 and RC141 around hundredth of kHz. Yes I believe it could be fun to see why you obviously had too much gain, hence oscillation, around 450 kHz. Renaud
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
The values of R32117 and C32119 are setting the open loop bandwidth and phase margin but the tolerance is not critical.
What current through R32139 do you get when pressing BEAM FINDER? Also check the base-emitter voltage of Q32137 when pressing the BEAM FINDER!
Or we might be barking up the wrong tree?
G?ran
Den l?r 3 feb. 2024 kl 17:21 skrev Harvey White <madyn@...>:
toggle quoted message
Show quoted text
Some factors to consider:
1. Transistors of that era (!) may have used a different process. As time went on, the methods of making transistors improved (generally, I think, for higher voltages and higher frequency. In the TM500 series and perhaps the 7000 series, the increased frequency response of the transistors could lead to unwanted oscillations. 2. think integrator (as in op-amp) controlling the transient response. With too much capacitance, the feedback circuit is slow, and takes a bit to get there. With too little capacitance, the circuit can either overshoot and correct, (which may lead to ringing), or might oscillate. What you want is a circuit that is critically damped, which means a bit of overshoot and then settles down. 3. regarding the capacitors: One thing to consider is that they may have had transistors with different processes that changed the circuit, same transistor number or not. A second thing is that other parts tolerances may have changed the response of the whole circuit. so 5000 pf might have been overkill. 2200 pf was their best guess, but if any transistors were of a different process, or had a higher beta, then that 3300 pf may be ideal. 4. I'd do what tek did, and change that value, leaving the 3300 pf in circuit. In splitting the atom (or hairs), it is too easy to end up with a bunch of loose subatomic particles rolling around under foot.
Harvey
On 2/3/2024 9:52 AM, n4buq wrote:
Well, after a bit more checking things out, I'm now thinking that the problem may not necessarily have been with the original C32119. When I placed a substitute capacitor in its place, I was using 3300pF which made the circuit very stable. While I don't have a 2200pF replacement just yet, I did try two 1000pF caps in parallel and that didn't work. The scope would come up okay, but pressing the BEAM FINDER would destabilize it just like before. Adding a third 1000pF to get 3000pF works but that's still over the design value of 2200pF, 20%.
Tek started with C32119 at 1000pF, increased it to 5000pF, and then backed that down to 2200pF. I'm not sure why they made that last change but I wonder if having too much C is not desirable there. I could just go with 3300pF and call it good but I think it's going to bug me.
I did a lot of side-by-side comparisons and found something that I cannot explain. The base of Q32115 is fed from +17V through R32117, a 120k. If I check across that resistor in circuit, it checks at 114 ohms. Thinking it could have drifted low, I lifted one leg and it checks at 118 ohms. Not spot on but at least in tolerance. The base resistor for Q3285, R4377, another 120k ohm, checks low in-circuit the same way as R32117. I haven't lifted a leg on that one to see if it may be low but I plan to do that.
I don't know if that could have anything to do with the instability going on in the -50V circuit but it seems rather wrong and I can't explain why.
Thanks, Barry - N4BUQ
I FOUND IT.
C32119 was the culprit. I had a 0.01uF ceramic handy and when I placed it
across C32119, the scope came to life. I then clipped a 0.0033uF in parallel
with it and it still worked perfectly. I desoldered the existing cap and
placed the 0.0033uF in the holes (I didn't solder it in place as I'd like to
get a 0.0022uF to stick with the book) and that also worked.
Now that I had it out of the circuit, I tested the old cap and, oddly, it tested
very close to 0.0022uF. That made me really wonder what was going on so I
stuck it back in the holes and it didn't work - at least not right away. I
wiggled it a bit and could get the scope to work but I think it would still go
haywire when I pressed the BEAM FINDER. I don't know but it could have something to do with the way the leads were bent because before I tested it, I
straightened the leads so it would fit better in the ZIF socket. Still, I
think it's flaky.
I want to thank everyone who has given me help and suggestions. I probably
should apologize to the list for droning on about this because several weeks
ago, Prof. Lee had suggested I do exactly what I did tonight and, if I had, it
would have saved a lot of "bandwidth". Ed's email earlier today further pushed
me to look at those caps again and I'm glad he did. Thanks also to Harvey,
Mark, Ren¨¦e, Dave, G?ran, Renaud. John, and Andreas (and, out of 133 messages,
probably others that I'm missing) for the responses and suggestions.
Barry - N4BUQ
Hi Ed,
Thank you SO MUCH for that analysis.
C32119 was one of the first suspects and I need to go ahead and look at either
replacing it or adding some capacitance in parallel with it. I really
hadn't
considered C32134 very much at all but perhaps I don't need to cross
it off too
quickly. I've replaced C32141 and C3289 to no avail and, truthfully,
I didn't
much expect it would. C32119 and C3278 might have much more effect
than either
of C32141 or C3289. I believe C32119 and C32134 are both the boxed
values in
both regulator boards.
I wasn't considering the extra load on the -50V supply when the BEAM
FINDER is
pressed but, if so, then that would make more sense. I was thinking
that the
small changes on the -15V supply when that was pressed was possibly the triggering event but maybe not.
I plan to swap back in the original board and try some of the things
you've
suggested as that's a fairly easy thing to do now. I'll report back
what I
find.
Thank you again, Barry - N4BUQ
I looked up the manual, and I think the -50V regulator is marginally
stable.
Your observations about relation to the approx 200 mV drop on the
current sense
resistor, and the clue that the beam-finder trips it too, indicate
that when
the DC load is low enough, the overall open-loop voltage gain rises
enough to
go unstable. When the beam-finder is activated, the deflection
amplifiers have
marked change in gain, which also reflects in the -50V load current
(likely
goes down). Once oscillation starts, the DC bias levels throughout the regulator loop may change enough form a bi-stable system, which could
explain
having to shut it down to reset it.
I'd suggest doing some experiments to swamp the HF gain, mostly in
the output
Darlington pair Q32143 and Q32139. Note that in the +50V supply,
there are only
two voltage gain stages, while in the -50V one, there are three - the
last
being the Darlington operating in common-emitter mode, versus the one
in the
+50V being an emitter follower only. The various scaling for the
regulation
voltages and stages should make their overall gains roughly the same,
but the
extra stage might make it more sensitive to part variations in the
minus
supply.
There are some spots where compensation is done, namely involving
C32119,
C32134, and C32141. Note that C32119 and C32134 are "boxed" (at least
in the
manual version I found), indicating that the values or parts were
changed at
some points, or may be selected. Note that in the -15V regulator,
C3278 is also
boxed. It has the same topology as the -50V one, so similar issues
due to that
"extra" gain stage. The positive regulators all use the same type,
with NPN
emitter follower output, and no boxing of the compensation caps. To
have the
same (symmetric) topology, negative supplies would normally want PNPs
for the
output, but in many designs, the NPN circuits are used for various
reasons like
making all the same part etc. This is very common in Tek, HP, and
other designs
- HP has some very strange arrangements including stacking raw
supplies on top
of ground-referenced pass transistors, for instance.
Anyway, it's not a bad thing, but it makes it a little more
complicated to
compensate and handle part variations. Again, the boxed parts in the
minus
regulators here indicate that changes have been needed. So, you may
want to box
certain ones yourself to custom-fix the unit. First though, you'd
want to
verify the (in)stability situation, by grossly swamping things out to
see what
happens. You could try upping the value of those caps mentioned - not
by
extreme amounts, but say maybe two up to ten times, by tacking in
extra caps in
parallel (not replacing). I'd start with C32141, since it's the one
most
associated with the extra gain. You could try a brute force approach
putting a
Miller C (C-B) right on Q32139, but it could be tricky since the base
impedance
is very low, so the C could need to be pretty big. Swamping it here
would come
close to simulating a slower transistor in this spot, without
actually changing
the part. Next I would look at C32119, and lastly C32134. With all
this sort of
stuff you have to be careful to not go too far, or it could aggravate
the
oscillation instead. The main thing is to see if simple small changes
can get
you enough phase margin. I would think so.
I think with some experiments you can figure out a workable fix. Good
luck.
Ed
|
Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
The values of R32117 and C32119 are setting the open loop bandwidth and phase margin but the tolerance is not critical. What current through R32139 do you get when pressing BEAM FINDER? Also check the base-emitter voltage of Q32137 when pressing the BEAM FINDER! Or we might be barking up the wrong tree? G?ran
|
Re: Sampling Plug-In Questions
Jim,
After reading again the Trouble shooting section and once more studying the schematics I very much doubt that my reasoning about integrator drift was correct. More specifically there is a Test 9 with grounded grid and (as far as I can see) all diodes and transistors reinserted again. Then the voltage at test point 10A should be close to 0 V . I tried this in my working 3S76. 3T77A set for free running trace. The test point voltage went op to about 26 V! With Offset and Position at mid range the normal trace is near the vertical CRT center and the test point voltage is about 0.3 V. I next thought that the Miller level setting would be important for the test. I reattached a shorting strap and DMM and switched on the scope... and quickly off again since smoke emerged from the bridge compartment. End of my story for this moment.
Albert
|
Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
The values of R32117 and C32119 are setting the open loop bandwidth and phase margin but the tolerance is not critical. What current through R32139 do you get when pressing BEAM FINDER? Also check the base-emitter voltage of Q32137 when pressing the BEAM FINDER! Or we might be barking up the wrong tree? G?ran
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
The values of R32117 and C32119 are setting the open loop bandwidth and phase margin but the tolerance is not critical. What current through R32139 do you get when pressing BEAM FINDER? Also check the base-emitter voltage of Q32137 when pressing the BEAM FINDER! Or we might be barking up the wrong tree? G?ran
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
Some factors to consider:
1. Transistors of that era (!) may have used a different process.? As time went on, the methods of making transistors improved (generally, I think, for higher voltages and higher frequency.? In the TM500 series and perhaps the 7000 series, the increased frequency response of the transistors could lead to unwanted oscillations. 2. think integrator (as in op-amp) controlling the transient response.? With too much capacitance, the feedback circuit is slow, and takes a bit to get there.? With too little capacitance, the circuit can either overshoot and correct, (which may lead to ringing), or might oscillate.? What you want is a circuit that is critically damped, which means a bit of overshoot and then settles down. 3. regarding the capacitors:? One thing to consider is that they may have had transistors with different processes that changed the circuit, same transistor number or not.? A second thing is that other parts tolerances may have changed the response of the whole circuit.? so 5000 pf might have been overkill.? 2200 pf was their best guess, but if any transistors were of a different process, or had a higher beta, then that 3300 pf may be ideal. 4. I'd do what tek did, and change that value, leaving the 3300 pf in circuit.? In splitting the atom (or hairs), it is too easy to end up with a bunch of loose subatomic particles rolling around under foot.
Harvey
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On 2/3/2024 9:52 AM, n4buq wrote: Well, after a bit more checking things out, I'm now thinking that the problem may not necessarily have been with the original C32119. When I placed a substitute capacitor in its place, I was using 3300pF which made the circuit very stable. While I don't have a 2200pF replacement just yet, I did try two 1000pF caps in parallel and that didn't work. The scope would come up okay, but pressing the BEAM FINDER would destabilize it just like before. Adding a third 1000pF to get 3000pF works but that's still over the design value of 2200pF, 20%.
Tek started with C32119 at 1000pF, increased it to 5000pF, and then backed that down to 2200pF. I'm not sure why they made that last change but I wonder if having too much C is not desirable there. I could just go with 3300pF and call it good but I think it's going to bug me.
I did a lot of side-by-side comparisons and found something that I cannot explain. The base of Q32115 is fed from +17V through R32117, a 120k. If I check across that resistor in circuit, it checks at 114 ohms. Thinking it could have drifted low, I lifted one leg and it checks at 118 ohms. Not spot on but at least in tolerance. The base resistor for Q3285, R4377, another 120k ohm, checks low in-circuit the same way as R32117. I haven't lifted a leg on that one to see if it may be low but I plan to do that.
I don't know if that could have anything to do with the instability going on in the -50V circuit but it seems rather wrong and I can't explain why.
Thanks, Barry - N4BUQ
I FOUND IT.
C32119 was the culprit. I had a 0.01uF ceramic handy and when I placed it across C32119, the scope came to life. I then clipped a 0.0033uF in parallel with it and it still worked perfectly. I desoldered the existing cap and placed the 0.0033uF in the holes (I didn't solder it in place as I'd like to get a 0.0022uF to stick with the book) and that also worked.
Now that I had it out of the circuit, I tested the old cap and, oddly, it tested very close to 0.0022uF. That made me really wonder what was going on so I stuck it back in the holes and it didn't work - at least not right away. I wiggled it a bit and could get the scope to work but I think it would still go haywire when I pressed the BEAM FINDER. I don't know but it could have something to do with the way the leads were bent because before I tested it, I straightened the leads so it would fit better in the ZIF socket. Still, I think it's flaky.
I want to thank everyone who has given me help and suggestions. I probably should apologize to the list for droning on about this because several weeks ago, Prof. Lee had suggested I do exactly what I did tonight and, if I had, it would have saved a lot of "bandwidth". Ed's email earlier today further pushed me to look at those caps again and I'm glad he did. Thanks also to Harvey, Mark, Ren¨¦e, Dave, G?ran, Renaud. John, and Andreas (and, out of 133 messages, probably others that I'm missing) for the responses and suggestions.
Barry - N4BUQ
Hi Ed,
Thank you SO MUCH for that analysis.
C32119 was one of the first suspects and I need to go ahead and look at either replacing it or adding some capacitance in parallel with it. I really hadn't considered C32134 very much at all but perhaps I don't need to cross it off too quickly. I've replaced C32141 and C3289 to no avail and, truthfully, I didn't much expect it would. C32119 and C3278 might have much more effect than either of C32141 or C3289. I believe C32119 and C32134 are both the boxed values in both regulator boards.
I wasn't considering the extra load on the -50V supply when the BEAM FINDER is pressed but, if so, then that would make more sense. I was thinking that the small changes on the -15V supply when that was pressed was possibly the triggering event but maybe not.
I plan to swap back in the original board and try some of the things you've suggested as that's a fairly easy thing to do now. I'll report back what I find.
Thank you again, Barry - N4BUQ
I looked up the manual, and I think the -50V regulator is marginally stable. Your observations about relation to the approx 200 mV drop on the current sense resistor, and the clue that the beam-finder trips it too, indicate that when the DC load is low enough, the overall open-loop voltage gain rises enough to go unstable. When the beam-finder is activated, the deflection amplifiers have marked change in gain, which also reflects in the -50V load current (likely goes down). Once oscillation starts, the DC bias levels throughout the regulator loop may change enough form a bi-stable system, which could explain having to shut it down to reset it.
I'd suggest doing some experiments to swamp the HF gain, mostly in the output Darlington pair Q32143 and Q32139. Note that in the +50V supply, there are only two voltage gain stages, while in the -50V one, there are three - the last being the Darlington operating in common-emitter mode, versus the one in the +50V being an emitter follower only. The various scaling for the regulation voltages and stages should make their overall gains roughly the same, but the extra stage might make it more sensitive to part variations in the minus supply.
There are some spots where compensation is done, namely involving C32119, C32134, and C32141. Note that C32119 and C32134 are "boxed" (at least in the manual version I found), indicating that the values or parts were changed at some points, or may be selected. Note that in the -15V regulator, C3278 is also boxed. It has the same topology as the -50V one, so similar issues due to that "extra" gain stage. The positive regulators all use the same type, with NPN emitter follower output, and no boxing of the compensation caps. To have the same (symmetric) topology, negative supplies would normally want PNPs for the output, but in many designs, the NPN circuits are used for various reasons like making all the same part etc. This is very common in Tek, HP, and other designs - HP has some very strange arrangements including stacking raw supplies on top of ground-referenced pass transistors, for instance.
Anyway, it's not a bad thing, but it makes it a little more complicated to compensate and handle part variations. Again, the boxed parts in the minus regulators here indicate that changes have been needed. So, you may want to box certain ones yourself to custom-fix the unit. First though, you'd want to verify the (in)stability situation, by grossly swamping things out to see what happens. You could try upping the value of those caps mentioned - not by extreme amounts, but say maybe two up to ten times, by tacking in extra caps in parallel (not replacing). I'd start with C32141, since it's the one most associated with the extra gain. You could try a brute force approach putting a Miller C (C-B) right on Q32139, but it could be tricky since the base impedance is very low, so the C could need to be pretty big. Swamping it here would come close to simulating a slower transistor in this spot, without actually changing the part. Next I would look at C32119, and lastly C32134. With all this sort of stuff you have to be careful to not go too far, or it could aggravate the oscillation instead. The main thing is to see if simple small changes can get you enough phase margin. I would think so.
I think with some experiments you can figure out a workable fix. Good luck.
Ed
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Re: PCB extenders with a flexible ribbon cable - looking for suggestions on construction method
Just some thoughts: * flexibility: more strands = more flexible, get as many strands as possible within budget. * 'standard' ribbon cable (1.27mm pitch) will NOT fit 32 wires across 25mm, 0.64mm pitch cable will. * soldering 32 (or more) wires at once without necessary rework is virtually impossible regardless of the method used. * consider using 'transit' connectors: easy to solder with a pot, built-in strain releif. Adds cost, but speeds up construction considerably.
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Re: Tek 576 Curve Tracer repair
Bon Bravo on the great progress!! Congratulations on the switch repair.
Instead of Vaseline we,used Dow Corning Silicon grease, and for thin lube mineral oil.
The test fixtures are easily DIY if you have the transistor sockets and bannana plugs, see my album
But test of modern SMD transistor and diodes is more difficult
99% of our use of 576 is discret TH, TO92,3, 72 etc
See the excellent old HP Yokogawa 4195A and 4395A network spectrum Analyzers for great SMD test fixtures and adapters ( 41952 impedance test set, APC-7 connector)
Bon courage
Jon
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Re: Tek 576 Curve Tracer repair
More images uploaded to the same album.
Obviously my board fix, images #24 ... 29, was not necessary (see Franks note above). However, now I have at least two options without removing the front panel ;-)
I was also advised today to not disassemble the switches. However, I finalized this yesterday and found no issues. Only that the tiny contact springs likes to jump to the floor and hide themselves. The usual situation sort of. I also realized the benefit of using Isopropyl Alcohol. Seeing is believing, and now I have seen. See new images #31 ... 35. The oxide comes of fairly easy with some rubbing with the cotton swab. Don't touch the contact surface during assembly and never use force, easier said than done as the spring is inserted somewhat backwards into the actuator pin. This moment needs a fair amount of patience. I noticed the connector pins closest to the rear was worst oxidized. Inside it looked much better, but it is also very difficult to see the switches inner parts. Then I used a tiny amount of vaseline to lubricate the tiny moving pin that belongs to image #20. I think it is safe to use a small amount. Let's hear if someone objects.
Now time to start assemble the front panel again ;-)
Bo
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Re: PCB extenders with a flexible ribbon cable - looking for suggestions on construction method
Yes, perfect, that weeds out the people I don't want to hear from
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On Sat, Feb 3, 2024 at 3:32?PM Jean-Paul <jonpaul@...> wrote: most will have no patience and just pass over a page of test without any photos or diagram
Suggest posting on eevblog forum for the bus type you need to extend.
j
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Re: Tek 2445B and 2465B power supply recap and Dallas NVRAM replacements?
Hi Luca,
The calibration data for the 2445B/2465B and others in this family is indeed stored in the NVRAM. If you have a GPIB interface, there is a short procedure to retrieve (and restore if needed) the calibration data here:
Without the GPIB interface, the next best backup procedure is to take a video while scrolling through the stored NVRAM values using the EXER 02 diagnostic routine (described in the service manual). If you need to restore the values, you will need to program the NVRAM out of circuit. The addresses of the calibration data are described in the above link.
I'm not a fan of doing a drop-in FRAM replacement, because electrically it is not compatible with the Dallas power-up and power-down requirements for which the circuit was designed. I won't re-hash all the reasons here again, but you can search for why in this forum.
-mark
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Re: High-Amplitude High-Frequency Oscillations in 7704A LV Regulator
Well, after a bit more checking things out, I'm now thinking that the problem may not necessarily have been with the original C32119. When I placed a substitute capacitor in its place, I was using 3300pF which made the circuit very stable. While I don't have a 2200pF replacement just yet, I did try two 1000pF caps in parallel and that didn't work. The scope would come up okay, but pressing the BEAM FINDER would destabilize it just like before. Adding a third 1000pF to get 3000pF works but that's still over the design value of 2200pF, 20%.
Tek started with C32119 at 1000pF, increased it to 5000pF, and then backed that down to 2200pF. I'm not sure why they made that last change but I wonder if having too much C is not desirable there. I could just go with 3300pF and call it good but I think it's going to bug me.
I did a lot of side-by-side comparisons and found something that I cannot explain. The base of Q32115 is fed from +17V through R32117, a 120k. If I check across that resistor in circuit, it checks at 114 ohms. Thinking it could have drifted low, I lifted one leg and it checks at 118 ohms. Not spot on but at least in tolerance. The base resistor for Q3285, R4377, another 120k ohm, checks low in-circuit the same way as R32117. I haven't lifted a leg on that one to see if it may be low but I plan to do that.
I don't know if that could have anything to do with the instability going on in the -50V circuit but it seems rather wrong and I can't explain why.
Thanks, Barry - N4BUQ
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Show quoted text
I FOUND IT.
C32119 was the culprit. I had a 0.01uF ceramic handy and when I placed it across C32119, the scope came to life. I then clipped a 0.0033uF in parallel with it and it still worked perfectly. I desoldered the existing cap and placed the 0.0033uF in the holes (I didn't solder it in place as I'd like to get a 0.0022uF to stick with the book) and that also worked.
Now that I had it out of the circuit, I tested the old cap and, oddly, it tested very close to 0.0022uF. That made me really wonder what was going on so I stuck it back in the holes and it didn't work - at least not right away. I wiggled it a bit and could get the scope to work but I think it would still go haywire when I pressed the BEAM FINDER. I don't know but it could have something to do with the way the leads were bent because before I tested it, I straightened the leads so it would fit better in the ZIF socket. Still, I think it's flaky.
I want to thank everyone who has given me help and suggestions. I probably should apologize to the list for droning on about this because several weeks ago, Prof. Lee had suggested I do exactly what I did tonight and, if I had, it would have saved a lot of "bandwidth". Ed's email earlier today further pushed me to look at those caps again and I'm glad he did. Thanks also to Harvey, Mark, Ren¨¦e, Dave, G?ran, Renaud. John, and Andreas (and, out of 133 messages, probably others that I'm missing) for the responses and suggestions.
Barry - N4BUQ
Hi Ed,
Thank you SO MUCH for that analysis.
C32119 was one of the first suspects and I need to go ahead and look at either replacing it or adding some capacitance in parallel with it. I really hadn't considered C32134 very much at all but perhaps I don't need to cross it off too quickly. I've replaced C32141 and C3289 to no avail and, truthfully, I didn't much expect it would. C32119 and C3278 might have much more effect than either of C32141 or C3289. I believe C32119 and C32134 are both the boxed values in both regulator boards.
I wasn't considering the extra load on the -50V supply when the BEAM FINDER is pressed but, if so, then that would make more sense. I was thinking that the small changes on the -15V supply when that was pressed was possibly the triggering event but maybe not.
I plan to swap back in the original board and try some of the things you've suggested as that's a fairly easy thing to do now. I'll report back what I find.
Thank you again, Barry - N4BUQ
I looked up the manual, and I think the -50V regulator is marginally stable. Your observations about relation to the approx 200 mV drop on the current sense resistor, and the clue that the beam-finder trips it too, indicate that when the DC load is low enough, the overall open-loop voltage gain rises enough to go unstable. When the beam-finder is activated, the deflection amplifiers have marked change in gain, which also reflects in the -50V load current (likely goes down). Once oscillation starts, the DC bias levels throughout the regulator loop may change enough form a bi-stable system, which could explain having to shut it down to reset it.
I'd suggest doing some experiments to swamp the HF gain, mostly in the output Darlington pair Q32143 and Q32139. Note that in the +50V supply, there are only two voltage gain stages, while in the -50V one, there are three - the last being the Darlington operating in common-emitter mode, versus the one in the +50V being an emitter follower only. The various scaling for the regulation voltages and stages should make their overall gains roughly the same, but the extra stage might make it more sensitive to part variations in the minus supply.
There are some spots where compensation is done, namely involving C32119, C32134, and C32141. Note that C32119 and C32134 are "boxed" (at least in the manual version I found), indicating that the values or parts were changed at some points, or may be selected. Note that in the -15V regulator, C3278 is also boxed. It has the same topology as the -50V one, so similar issues due to that "extra" gain stage. The positive regulators all use the same type, with NPN emitter follower output, and no boxing of the compensation caps. To have the same (symmetric) topology, negative supplies would normally want PNPs for the output, but in many designs, the NPN circuits are used for various reasons like making all the same part etc. This is very common in Tek, HP, and other designs - HP has some very strange arrangements including stacking raw supplies on top of ground-referenced pass transistors, for instance.
Anyway, it's not a bad thing, but it makes it a little more complicated to compensate and handle part variations. Again, the boxed parts in the minus regulators here indicate that changes have been needed. So, you may want to box certain ones yourself to custom-fix the unit. First though, you'd want to verify the (in)stability situation, by grossly swamping things out to see what happens. You could try upping the value of those caps mentioned - not by extreme amounts, but say maybe two up to ten times, by tacking in extra caps in parallel (not replacing). I'd start with C32141, since it's the one most associated with the extra gain. You could try a brute force approach putting a Miller C (C-B) right on Q32139, but it could be tricky since the base impedance is very low, so the C could need to be pretty big. Swamping it here would come close to simulating a slower transistor in this spot, without actually changing the part. Next I would look at C32119, and lastly C32134. With all this sort of stuff you have to be careful to not go too far, or it could aggravate the oscillation instead. The main thing is to see if simple small changes can get you enough phase margin. I would think so.
I think with some experiments you can figure out a workable fix. Good luck.
Ed
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Re: Tek 576 Curve Tracer repair
Now I think I understand. You took out the plate blocking the cables. Pos. 36 in Fig 3. Then it is easier to move the thick cable away. I saw the nuts and thought this will be difficult without access from the other side, but the bolts are fixed so no need for access. Sorry for the misunderstanding Frank. Well, at least I learned something out of this. I also thought of cutting few ties first.
Now my modified board was also made in wane. I will soon upload it in case someone wants to see my mistakes.
Here we say, all roads leads to Rom ;-)
Bo
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