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Re: Leak at traveler - minifish


 

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On Jul 7, 2020, at 12:11 PM, Mark Suszko <mark.suszko@...> wrote:

Butter the inside of that mold with the PVA release compound, insert epoxy and glass cloth, press it in well and let cure... ?the patch that comes out should be a perfect match in contour and surface texture for the missing/damaged area; you can cut that to suit and apply it over the rest of the repair, fair it out and sand, sand, sand…

To get the patch to sit snug in the corner of your mold, give it just enough resin that it wets fully and has a surface-tension bond plastering it against the mold, but not any more resin than that or else it won’t be plastered tight. ?Start with painting the mold with a modest layer of resin and pressing the fabric into that, jabbing with the bristles of your chip brush. ?To wet it out with just enough resin, take your chip brush and stipple, stipple, stipple, adding only as much resin as you really have to.

You can also choose whether for this molded, shape-reproducing patch to be laid up of a single layer of fabric, or else maybe two or three, if your repair is at a high-abrasion spot. ? Or as a sort of intermediate approach, if your underlying structural repair is kind of rounded at the edge, you can figure out how much gap there is at the corner, and fill just that part of the molded shape with some wetted-out strands of glass yarn laid in lengthwise, that you ravel from a scrap of glass fabric. ?

You can also fill any remaining space — or that whole space if you’re not so concerned — with a putty made of resin that you’ve thickened with a mix of microfibers and colloidal silica. ?The fibers make it sturdy (almost like a rock if you use enough) and the silica makes it sit still while you’re placing it — you can thicken it to where it’s like peanut butter if you need to — and the silica also gives a lot of abrasion resistance. ?(Something to consider before you use it in putty that you’ll need to be sanding.) ?Mix up an excess, and pile in some extra at the middle, tapering toward the edges, so that as you squash the patch into place it’ll chase out the bubbles. ?Then take your spreader and scoop off the excess squeeze-out, and butter the edges smooth (err on the full side so you can sand it flush).

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