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Unmodified KEP Muffler System on my Syncro
Warren Chapman
As most of you know, I have just finished my conversion and ....as I
have stated, I am mostly very happy.... except for how LOW the header and muffler hang down. Now with KEP's shortened oil pan soon to arrive, this will be my next project on the way to getting my skid plate re-installed. I have posted a photo in the "Files" section which shows my converted van next to my other (stock) Syncro. Here's the link. The next photo shows what's going on. The engine in the Syncro sits 2 inches lower in the chassis than on a 2wd van. KEP's header was designed for 2wd vans. Therefore, the WHOLE HEADER AND MUFFLER SYSTEM hangs down 2" lower on Syncro. Not the direction we want to go. This photo shows how there's 2" of clearance left between the muffler and the VW heat shield which would allow the muffler to be raised up to create more clearance. http:/www.egroups.com/files/subaruvanagon/Syncro_Muffler_clearance.jpg Compare the first photo with one taken from Ron Bernstein's site of his 2wd van with KEP cat and muffler installed. Spoke with Hobert this AM about this problem and he's just beginning to work on a solution. Go Hobert!! In the meantime, I'm looking for a (more)immediate solution. Anyone else tackling this problem, let me know. I'm starting to discuss a fix with some muffler shops and custom header fabricators. Warren C. |
Re: Please read...I'm concerned.
Warren Chapman
I received this virus twice in the last 24 hours. Thank God I just
installed Norton Antivirus about a week ago, which alerted me to the danger. Norton AV could not fix it but "Quaranteened" the file. The next time it arrived I deleted the email immediately. Thanks to Norton AV or I would have opened this file to who knows what distruction. Warren C. --- In subaruvanagon@..., David Beierl <DBEIERL@I...> wrote: Folks, some of you (you know who you are) are getting this just toknow what I'm up to. For the rest...apologize. In fact it's grossly off-topic on all these lists, but some of themare having a good bit of trouble with this, and I hope the others will be ableto avoid it.technically as W95.hybris.gen, also as Snowhite [sic]. It tends to arrive in anemail addressed from [saving your reverence] <hahaha@s...>. *ThisAddress Is A Fake.*weeks; I'm right now engaged in trying to help several people around thecountry recover from it; I've received at least a dozen copies during thistime. technical ability to adapt itself which in my humble opinion makes itexceedingly dangerous, even though it has not created *much* actual damage todate. I say much -- I know of at least two instances where people's systemshave been quickly rendered unusable, and more where the infection hasbeen difficult to eradicate. It is technically by far the most advancedsuch program yet written, and its comparatively benign behavior untilnow is no indicator of its potential. It also appears to have advancedmethods of discovering addresses to send itself to, and may make a concertedeffort to prevent itself being removed from an infected system.set up a website there at in order to help peoplerecover from this virus, and to avoid infection, and, he hopes, toeradicate it from the planet. He (she?) is of the opinion (which I share) thatit is important for us all to cooperate if we don't want this to bearound for a very long time. Happy99 lasted a year, and technically it was apretty much everything that is known about the beast.learning about it, protect yourselves sensibly, and assist others in any wayrequested to maintain a sharp lookout, render assistance as needed, and reportall sightings to the nearest Coast Guard unit."information available at www.sexyfun.net/ (which continues to be updated asmore information becomes available about the program). |
Still Overheating
Hello,
I took a break fom working on my conversion for the last few weeks. So far all the wiring look s fine and I think I am getting the correct error codes but I still have not tried to take it in to to pass smog. Even though the engine is purring like a kitten, I am still overheating. I am pretty sure I am not getting any coolant to flow to the engine. I have looked back at previous emails and pressurized the engine per the instructions given to previous emailers. I even went as far as to have my VW mechanic come over to make sure i was doing it properly. But still know coolant flow to the engine. Any suggestions? If I do not put in a resistor in will the gauge continue to climb? If there quite a few bends in my copper tubing will this inhibit coolant frm flowing to the engine. This is what my mechanic thinks but my set up looks similar to Ron's. Thanks for the input. If this gets fized then it's off to the smog station. Sudeep |
Please read...I'm concerned.
David Beierl
Folks, some of you (you know who you are) are getting this just to know what I'm up to. For the rest...
For those lists where this is grossly off-topic, I humbly apologize. In fact it's grossly off-topic on all these lists, but some of them are having a good bit of trouble with this, and I hope the others will be able to avoid it. I'm talking about a recent virus/worm/Trojan program known technically as W95.hybris.gen, also as Snowhite [sic]. It tends to arrive in an email addressed from [saving your reverence] <hahaha@...>. *This Address Is A Fake.* I have become rather concerned about this one over the last several weeks; I'm right now engaged in trying to help several people around the country recover from it; I've received at least a dozen copies during this time. It has been around since 25 September, and it has an astonishing technical ability to adapt itself which in my humble opinion makes it exceedingly dangerous, even though it has not created *much* actual damage to date. I say much -- I know of at least two instances where people's systems have been quickly rendered unusable, and more where the infection has been difficult to eradicate. It is technically by far the most advanced such program yet written, and its comparatively benign behavior until now is no indicator of its potential. It also appears to have advanced methods of discovering addresses to send itself to, and may make a concerted effort to prevent itself being removed from an infected system. A dedicated computer professional has purchased the domain name (sexyfun.net) where the email allegedly originates from, and has set up a website there at in order to help people recover from this virus, and to avoid infection, and, he hopes, to eradicate it from the planet. He (she?) is of the opinion (which I share) that it is important for us all to cooperate if we don't want this to be around for a very long time. Happy99 lasted a year, and technically it was a firecracker to W95.hybris.gen's ICBM. I won't waste any more time describing W95.hybris.gen because the website has or has links to pretty much everything that is known about the beast. I urge you to visit the site, plan on spending an hour or more learning about it, protect yourselves sensibly, and assist others in any way possible. As our beloved Coast Guard puts it "Mariners are requested to maintain a sharp lookout, render assistance as needed, and report all sightings to the nearest Coast Guard unit." I will do whatever I can to help anyone understand and use the information available at www.sexyfun.net/ (which continues to be updated as more information becomes available about the program). Thanks for your attention, and please think about this carefully. Best Regards, David Beierl 401 274-5827 East Coast -- 8am to midnight ok. David Beierl - dbeierl@... |
Porsche Tranny use in Vanagons
Nelson Stoll
¿ªÔÆÌåÓýHi
Everyone,
?
Been
following all the email and dreaming on my rebuild.? I really would like to
mate a six cylinder Subaru to a Porsche tranny when the time comes.? The
tranny could easily handle the power and having the ratio choices and a limited
slip would make for a great way to get the power to the
road.
.
??? Does anyone know the contact info
for a shop that does the Porsche tranny conversions?? And has the mounts,
clutch and linkage properly figured out?
?
??? Nelson Stoll, SF Bay Area, '90
Vanagon still strong at 140k. |
Re: Sources For Legacy Transmission?
Nelson Stoll
¿ªÔÆÌåÓýJim,
?
I
noticed your suggestion about using one of the Japanese engine importers for the
needed tranny.? Can you post the contact info for a few of them you feel
are reputable?? Do you also know importers for German parts?? I'm
looking into contacts for Porsche trannies as I look into the possibility of
mating one to a six cylinder Subaru motor for my Vanagon.
?
Nelson, SF Bay Area, ?'90 Vanagon still running strong at
140K.
|
Re: Sources For Legacy Transmission?
James Barker
Would you be willing to accept a low mileage used tranny from Japan? There
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are a lot of importers in CA that sell engine and trans for about $500. Jim -----Original Message-----
From: sohowesty@... [mailto:sohowesty@...] Sent: Tuesday, January 16, 2001 3:14 PM To: subaruvanagon@... Subject: [subaruvanagon] Sources For Legacy Transmission? I have been following the list for a while, I currently have 1.9TD Westy. My daily ride, a 95 Legacy,is having some transmission problems. In your searches for a Legacy engines, does anyone know of good source for 95 Legacy 5-speeds? A source in the Midwest would be a big help! Thanks in advance for your help! Regards, Greg To unsubscribe from this group, send an email to: subaruvanagon-unsubscribe@... |
Progress Report - Thanks
david wilhite
¿ªÔÆÌåÓý
I did get to put the heater hose bypass in today.? Bleeding the rear heater was a breeze once I used the bleeder valve (thank you John S., I'd forgotten it was there).? In order to get most of the air out of the front heater core, I loosened the hose clamp and squeezed it a bit until I had too much coming out to catch with a rag (thanks for the idea, John C.).? I know there is probably air in the lines still, but I am able to drive without the engine getting hot.? I had installed a 22 ohm resistor from Radio Shack ($.49 for a pack) for the thermostat and the needle sits just a smidge to the right of dead center.? I think it is pretty accurate because once I started to overheat the other day (water boiling on head), the needle went up to 3/4 and the led started flashing.? I'll double check the temperatures with an infrared thermometer.
?
Anyway, I did drive to work and back today and didn't seem to have any problems.? By the grace of God it looks as though I am going to make it.? Thanks to all on this egroup.
?
David Wilhite
2001 KLR650
Subaruvanagon in progress
?
|
Sources For Legacy Transmission?
I have been following the list for a while, I currently have 1.9TD
Westy. My daily ride, a 95 Legacy,is having some transmission problems. In your searches for a Legacy engines, does anyone know of good source for 95 Legacy 5-speeds? A source in the Midwest would be a big help! Thanks in advance for your help! Regards, Greg |
Re: Progress Report - Two laps
Larry Hamm
david wilhite wrote:David, Congrats on the drive, and welcome to the SV family! Glad to hear you were able to get it up and running. Do your cheeks still hurt from grinning? Larry |
Re: Oil pan installed.
Larry Hamm
Ron Bloomquist wrote:
Ron, you dog you! I guess you know we're all green with envy!! My spare pan has been patiently sitting in a corner of my garage for several months, just waiting for KEP to say the word. This makes it MUCH harder to be patient! I think it'll work in my plane, too! Larry |
Re: Progress Report - Two laps
david wilhite
¿ªÔÆÌåÓýI have the Subaru header pipes and catalytic convertor on it.? The cat is actually hanging out past the bumper about a foot.? I know I may be exaggerating somewhat, but the subie engine is so smooth and quiet.
?
David Wilhite
2001 KLR650
Subaruvanagon in progress
? |
Re: Progress Report - Two laps
Ed McKinley
You have no muffler installed and the engine is quiet? What am I
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missing here? david wilhite wrote: |
Re: Progress Report - Two laps
David,
I had a lot of troubles bleeding my '83 westy w/ 90 subie engine. Everything got better once I installed the bypass. On mine I have a small plastic bleed screw on the top of the rear heater. The front heater seemed to bleed OK once I had the bypass in. --- In subaruvanagon@..., "david wilhite" <dnmwilhite@e...> wrote: it has moved since August. The neighbors actually came out andcheered. I wonder if they are happy for me or if they are happythe 'Beautiful VW' is off the jack stands in the driveway? I took a couple of laps aroundthe neighborhood and parked it, because it was beginning to get hot.touch. On Saturday, I was getting a little heat out of the front heater;none out of the back heater and the radiator got nice and warm. Thetemperature never did get hot (no boiled water on heads) while I let it idle.I also have not placed a bypass in the heater lines yet because thevalve for the front heater is gone and water always flows through. That was theprevious owners way of trying to stop the VW engine from overheating. Looksopen because of the air.through the bleeding procedure again. It looks as though getting the airout of the heaters is going to be a pain. If anybody has a good method onthis, please let me know.exhaust on it yet (only the Legacy header pipes). |
Re: Newbie
Anyway, I saw the recent (and past) posts about a putting Subie in air 911 conversions are quite "common" in the States, and apparently work well. 911 engines are reliable. But the bigger ones (over 2.7 liters) will unduly stress your trans. Fit a Porsche 915 or G50 trans. Corvair? Why bother? I know someone who has had pushrod Subaru 1.8s in Bays, running a radiator on each side of the engine compartment, set-up in series, and reports good results. It's gut having der radiator out of sight. I sold him a decamperized engineless 75 Bay, once fitted with a Toyota V8, which he's recamperizing, derusting and fitting a turbo 1.8 Subie pushrod to, with this radiator setup. Or else bite the bullet and convert to stock watercooled Vanagon plumbing. But take advantage of the opportunity to avoid including air traps. In your place this is what I'd do, and use a Subaru engine, preferably a 3.3 six, as I'm doing. Staying aircooled means no decent heater, and dusty air from what attempts to pass as one. Andrew Grebneff Dunedin, New Zealand VW & mollusc nut 1984 VW Caravelle (currently SVX engine; waiting for a Porsche trans) 1985 Mitsubishi Galant Sigma 2.0 (FWD), for sale 1986 CE80 Toyota Corolla 1.8DX diesel (extaxi) 1989 CE96 Toyota Corolla 1.8DX diesel wagon 1989 CT170 Toyota Corona Select 2.0 diesel (taxi) |
Re: Newbie
Leon Korkin
Just posted this to another listee:
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I personaly would never do it even though did something really involved-converting regular Vanagon to Westy with cheap camper parts from junkyard, too much work!Not worth it.! In case of air-cooled to water cooled there is plenty of work!And just restoring old 20 years old drivetrain like tranny, cv shafts, wheel bearings, etc will be plenty.Cutting front for radiator,buying new one,installing pipes, fan,wiring, grill, etc,etc,etc. Very expensive!Front heater, heater controls and tubing, AC radiator and the rest of system, electric wiring mods My advice is wait and find later model Westy(85 and up) with blown engine and get it fast...Just my opinion Leon JOHN REYNOLDS wrote: Hello all, |
Re: Failed emissions inspection!
Steve Coseo
Thanks Susan. Sorry about that. Bad assumption.
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Im looking forward to hearing when you guys are ready for more pans.. -steve ----Original Message Follows---- From: "KEP" <kennedy@...> Reply-To: subaruvanagon@... To: <subaruvanagon@...> Subject: Re: [subaruvanagon] Failed emissions inspection! Date: Mon, 15 Jan 2001 11:11:32 -0800 Hobert does not have a wife. We are working on cutting down the labor time of the oil pan. We have about 10 here already that we are committed to do. I will post a message when we are ready to accept more cores for conversion. There are 3 "prototypes" out there - Ron Bloomquist in one of them. They are looking good, we just have to get a system going so they are not so time consuming, we are doing them "in house" as the local welding shop took 5 hours and did not do the job right. (Sigh). Susan Kennedy Engineered Products 38830 17th St. East Palmdale, CA 93550 (661) 272-1147 ----- Original Message -----
From: Steve Coseo <roadcamp@...> To: <subaruvanagon@...> Sent: Monday, January 15, 2001 10:22 AM Subject: Re: [subaruvanagon] Failed emissions inspection! Hobert,our kits is the fact that the original Subaru engine has two catalyticnot valid without our catalytic converter, you would not have been allowed tomargin. much > nicer than the VW engine. The test was run as if the engine was the VWyet. I > plan to do this later today or tomorrow.using the _________________________________________________________________ Get your FREE download of MSN Explorer at |
Newbie
JOHN REYNOLDS
Hello all,
I am just poking around, though I just rebuilt and installed an air cooled motor in my 81 Westy, I am already bracing for the an engine swap - If I had known how slow this vechicle is and that I wouldn't have had the re-build done for the x-country trip, I would have saved my bucks for a more sensible powerplant. Anyway, I saw the recent (and past) posts about a putting Subie in air cooled van and was curious if you H20 owners were in our place, would you look into an air cooled replacement, such as a Porsche 6 or Corvair 6, rather than install all the plumbing? Also, I saw an australian website that mentions mounting the radiator in the engine compartment and using an air snorkle from the side vent - any comments. Thanks John |
Re: Failed emissions inspection!
Lawrence Johnson
KEP wrote:
Hobert does not have a wife. We are working on cutting down the labor timeSusan, is one of those for me? Larry Johnson I will post a message when we are ready to accept more cores for conversion. |
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