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Re: Laser Displacement triggers.

 

I will be happy to see this Art.

Thank You,

Tom



--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
If Tom is out there:

Next version will have a development tool for laser displacement
triggers.
You can set a grid that will make the DigTrigger output trigger for
20-40 us
each time the X or Y axis moves a specific distance. This means if
you set
the grid to 2mm's and do a G0X10, you will get a trigger at
0,2,4,6,8, and
10 mm's.
How you get the data and what you do with it may be another
problem
entirely. You could hook the sensor to a laptop and simply save the
data as
a grid of 3d as it comes in I suppose. At any rate this feature
should be
enough for you to start or test development. It is also the core
timing code
for pin-prick engraving as it is now possible to tie graphic data
to a
decision to pulse the pin during an active movement.

Thanks,
Art
www.artofcnc.ca


Re: Mach 2 Breakout Board

Mark Esser
 

James,



Using the PWM controller that you can get from
littlemachineshop.com for the Mini Mill (Harbor Freight, Grizzly) I have
rewired it so that the Estop Button kills the PWM power and at the same time
send the Ground Signal to your Mach2 Breakout box (via optocoupler). Part of
the rewire places a second switch on the control head that allows me to
disable the safety start up switch. The var. pot control seams to be nothing
more then an adjusting voltage divider.



My thoughts are build a 0 - 10 volt dc PWM integrator to feed
the wiper of the pot. Add a SPDT switch to select the feed of the wiper lead
(pot or PWM) I have built an opto-tach pickup on the spindle of the Mini
Mill for feed back.



I have designed most of this and have tested it on a breadboard.




I will be willing to share the data with you and help in the
design. However, I do not have the time to do a PCB layout (hate doing that
anyway) and have enough on my plate with My primary job of designing and
building Microwave Data Link systems and Laser Data Systems.



If you are willing to share with me the pinout and port
assignment you have for your extension port. I will finish the Breadboard
and send you the design, so that you can tweak and refine it.



I can be reached directly by sending me email to
mark@.... Outside of this forum I will give you more details.



Best of Luck from one EE to another.

Mark Esser

-----Original Message-----
From: James Cullins [mailto:jcullins@...]
Sent: Friday, August 15, 2003 9:08 PM
To: mach1mach2cnc@...
Subject: Re: [mach1mach2cnc] Mach 2 Breakout Board



Mark
What brand of drive do you plan to use for your spindle speed control.
I am finding that each has it's on method of starting and direction control.
Some start when you select the Fwd or the Rev separate inputs.
Another one uses the two dir switches and a start sw .
Some you select Dir by closing the dir switch for FWD and open for REV,
then close the run switch to start.
I want to design it to accommodate all variations if possible without
getting to crazy.
any input would be helpful in getting it done quickly.
I have the speed control working an it is electrically isolated .
I want to design a simple one for speed control and only FWD dir. That
should work with any of them, ( I think ).
Then one with the Manual/Auto operation with
Manual speed pot, dir, start, stop, and Manual/Auto switch.
Auto mode will allow Mach2 to control the speed and direction.

I have been trying the KB drive but find it extremely noisy, and requires
some trial and error methods of reducing the noise interference enough to
keep it form causing the PC from going nuts.
Any drive recommendations ?
Thanks
Jim
----- Original Message -----
From: "advta1" <mark@...>
To: <mach1mach2cnc@...>
Sent: Friday, August 15, 2003 5:45 PM
Subject: [mach1mach2cnc] Mach 2 Breakout Board


I just got my New Mach2 Breakout Board from Bob Campbell Designs.
This is a great addition to both mach1 and mach2. Easy to integrate
and works very well with the system.
I am now waiting for the add on board for controlling the spindle
motor! Hope it is real soon.
I am ording a second Mach2 breakout board today so that I can build
the axes to my HIGHLY MODIFIED Harbor Freight Mini Mill. I have just
finished building the Mech for Tilting the Head. Take a 600 oz NEMA
34 Stepper, a good gear ratio, a Ball Screw and a sliding spline
shaft to do, but looks very good.
Damn Cheap mill with some good rework and you have a fantastic
designing station.
I also, just got visualmill for my Rhino3d Cad to aid in the CAM
work.

The fun is in creating!

ART keep up the good work, I am very happy with what you have done so
far. It is worth every dollar (and then some) for what you have here

Mark Esser


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Re: Mach2 jog keys lag

 

Very strange,.this is probably related to an external issue and
seems to be
affecting the GUI timing. I haven't heard of it before. I will give
it some
thought. What speed CPu is this? ANything running in the background?

Art
www.artofcnc.ca

700 mhz celleron. Just the usual windows stuff running in the
background.

I'll try turning some things off in the task manager and let you know
if it helps.

Derek


Re: Mach2 jog keys lag

Art
 

Derek:

Very strange,.this is probably related to an external issue and seems to be
affecting the GUI timing. I haven't heard of it before. I will give it some
thought. What speed CPu is this? ANything running in the background?

Art
www.artofcnc.ca


Mach2 jog keys lag

 

Hi art my x y and z axis jog keys have a large delay when I load in
Gcode.I push the key and it takes a moment for it to engage and when
it does it moves quite a distance after I let up. this was happening
on rc7 and now 10. It appears that the larger the file size the
longer the delay. As it is now I have to close the file whenever I
want to jog with any kind of control. I'm using the special driver .

derek


Re: Laptop Computers

Steve Blackmore
 

On Fri, 15 Aug 2003 22:29:49 -0700, you wrote:

Looking at laptop computers to run Mach1Mach2.
Any input would be very helpful. Which ones work
and which ones have had problems running the
program.

I do remember laptops that do not have share
memory will work better but don't remember why.

Art has recomended 500 mhz, 128meg ram.

Any other info you can provide would be helpful
in selecting a laptop.
I still use an old Toshiba Satellite 4080XCDT PII 366Mhz with 192Mb
ram on XP Pro for bench testing interfaces etc. It works fine at 25KHz
with network disabled. Network polling kills the pulse train. Also
look for a machine that does not share video memory with RAM.

I don't use it anymore in the shop, got sick of taking the keyboard
out and removing swarf particles ;)

I'm now using an old server I got for nothing. It's a 500Mhz twin
Pentium job, with only one processor (twin processors don't seem to
work any more with Mach2) 1Gb of memory and all SCSI drives, it's fine
at 25 & 35KHz, but struggles at 45. It's also got a decent video card
with 128Mb memory which helps a lot.

The swarf problem has been fixed by putting the keyboard on a sliding
drawer under the bench and using a pendant when running.

--
Steve Blackmore


Re: Laptop Computers

 

I am no expert on the subject, but have a little experience. My Toshiba
Satellite 1905-S303 (P4 2.4 with dedicated video memory) workes
perfectly with Mach2. I was trying to help a Denver local get Mach2
going on a Toshiba Satellite with a 2.0 Celeron and shared video memery
and it had problems in that the pulse frequency would jump all over the
board. This caused rough and erratic motor motion. When I was shopping
for my laptop I got the clerk at Best Buy to allow me to install Mach1
on the model I was interested in. I than ran ocxtest.exe and picked the
one that gave me a steady pulse number.

Tim
[Denver, CO]
Sherline & Taig products at Deep Discount
Mach1 & DeskCNC with credit card ordering
www.KTMarketing.com/Sherline
e-mail me at Timg @ KTMarketing.com for items not yet listed

-----Original Message-----


Looking at laptop computers to run Mach1Mach2.
Any input would be very helpful. Which ones work
and which ones have had problems running the
program.

I do remember laptops that do not have share
memory will work better but don't remember why.

Art has recomended 500 mhz, 128meg ram.

Any other info you can provide would be helpful
in selecting a laptop.

Thanks


Laptop Computers

 

Looking at laptop computers to run Mach1Mach2.
Any input would be very helpful. Which ones work
and which ones have had problems running the
program.

I do remember laptops that do not have share
memory will work better but don't remember why.

Art has recomended 500 mhz, 128meg ram.

Any other info you can provide would be helpful
in selecting a laptop.

Thanks

_________________________________________________________________
MSN 8 with e-mail virus protection service: 2 months FREE*


Laser Displacement triggers.

Art
 

If Tom is out there:

Next version will have a development tool for laser displacement triggers.
You can set a grid that will make the DigTrigger output trigger for 20-40 us
each time the X or Y axis moves a specific distance. This means if you set
the grid to 2mm's and do a G0X10, you will get a trigger at 0,2,4,6,8, and
10 mm's.
How you get the data and what you do with it may be another problem
entirely. You could hook the sensor to a laptop and simply save the data as
a grid of 3d as it comes in I suppose. At any rate this feature should be
enough for you to start or test development. It is also the core timing code
for pin-prick engraving as it is now possible to tie graphic data to a
decision to pulse the pin during an active movement.

Thanks,
Art
www.artofcnc.ca


Re: g28.1 again (and again)...

 

--- In mach1mach2cnc@..., "caudlet" <thom@t...> wrote:
--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Todd:

That explains why I couldn't find it, I was not using THC. (I
never use
THC, as I have no Torch or anything...). I will activate the THC
and
probably find this problem fairly quickly. It must be a bug. When
the THC is
turned off, the offset for it automatically zero's. I probably
missed
something and never noticed. It probably only shows in G28 moves
and then
only in THC.

Thanks, I'll let you know...
Art
www.artofcnc.ca

Clipped from earlier message 223:

"I ran across this more by mistake than by design. I have modifed my
Post to do the following:

G70
F84
G90
M05
G4P1
G01Z0.500F40
G00X11.780Y3.789; move to start of cut
G01Z0.250F40 ; lower head to .250 (piercing height)
G4P1
M03F80 ; Turn on torch, reset speed to 80 IPM
G00Z0.135; Lower head into cut at full rapid
G01X11.670Y4.013; first line of cut params

The above works fine

By chance I edited and changed the G00Z.135 to a G01Z.135 and the THC
hold does not work. The program takes off prior to the arc being
established.


So with the THC on the following does not recognize the HOLD.

F84
G90
M05
G4P1
G01Z0.500F40
G00X11.780Y3.789; move to start of cut
G01Z0.250F40 ; lower head to .250 (piercing height)
G4P1
M03F80 ; Turn on torch, reset speed to 80 IPM
G01Z0.135; Lower head into cut at 80 IPM
G01X11.670Y4.013; first line of cut params

Weird huh? The max speed on my Z is 60IPM but why would that effect
the program Hold on the THC? It lowers okay but the arc starts about
1/2" from where it should since I have no pause on Spindle Spin up.
Normally the THC hold takes care of it.

TOM C"



This is not the aluded to problem but there are some irregularities
when running in THC mode. You might want to address this issue while
you are fixing the 28.1 one.


Re: g28.1 again

 

--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Todd:

That explains why I couldn't find it, I was not using THC. (I
never use
THC, as I have no Torch or anything...). I will activate the THC and
probably find this problem fairly quickly. It must be a bug. When
the THC is
turned off, the offset for it automatically zero's. I probably
missed
something and never noticed. It probably only shows in G28 moves
and then
only in THC.

Thanks, I'll let you know...
Art
www.artofcnc.ca
Told you!........TOM C


Mach 2 Breakout Board

advta1
 

I just got my New Mach2 Breakout Board from Bob Campbell Designs.
This is a great addition to both mach1 and mach2. Easy to integrate
and works very well with the system.
I am now waiting for the add on board for controlling the spindle
motor! Hope it is real soon.
I am ording a second Mach2 breakout board today so that I can build
the axes to my HIGHLY MODIFIED Harbor Freight Mini Mill. I have just
finished building the Mech for Tilting the Head. Take a 600 oz NEMA
34 Stepper, a good gear ratio, a Ball Screw and a sliding spline
shaft to do, but looks very good.
Damn Cheap mill with some good rework and you have a fantastic
designing station.
I also, just got visualmill for my Rhino3d Cad to aid in the CAM
work.

The fun is in creating!

ART keep up the good work, I am very happy with what you have done so
far. It is worth every dollar (and then some) for what you have here

Mark Esser


Re: g28.1 again

Art
 

Todd:

That explains why I couldn't find it, I was not using THC. (I never use
THC, as I have no Torch or anything...). I will activate the THC and
probably find this problem fairly quickly. It must be a bug. When the THC is
turned off, the offset for it automatically zero's. I probably missed
something and never noticed. It probably only shows in G28 moves and then
only in THC.

Thanks, I'll let you know...
Art
www.artofcnc.ca


Re: g28.1 again

morgtod
 

--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Todd:

Just turn off the home switches, select Auto-Zero in the Logic
settings,
and when you want to "zero" your machine coordinates, just hit
the "ref"
snip-
Hi Art,
I think I found something, I ran a file 5 times with out the thc
and things worked as expected. I ran the same file twice with the thc
on and no amount of zeroing or referancing would give the correct
positions. Are the thc offsets tied into the z offsets? Is there a
way to clear the thc offsets while doing a thcoff()? Is there a way
to call the homez button from gcode or macro with out using a
g28.1z?, so it will referance from the current location without
rapiding first?
Thanks
Todd


Re: Pin reversals fixed!!

Steve Blackmore
 

On Fri, 15 Aug 2003 09:25:02 -0300, you wrote:

As to the distorion, does hitting regen do any good. Regen was put in so
that if offsets are added that are not in the actual G-Code, but applied
after loading, the regen'ed display will match the offsets.
Added a button..

Regen does centre the display, but does nothing about the distortion
applied by tool offsets.

Had to give up testing for tonight, it's past complaining neighbour
time <G>.

--
Steve Blackmore


Re: g28.1 again

Art
 

Todd:

Just turn off the home switches, select Auto-Zero in the Logic settings,
and when you want to "zero" your machine coordinates, just hit the "ref"
button. It will zero on the spot because you have no home switches.

But if you do that, the G28.1 will not work. The only reason a G28.1
works is because it knows where "true" zero is at.So if you wish to use
G28.1 then you have to have a stored referance to true zero. The way your
zeroing is fine, but you have to understand the zero CAN be undone only at
your command. G93.1 . I can't have the G28.1 remove the offsets
automatically, because that would screw the verification proceedures with
Verify and such. It would probaly be easir to simply code G28.1X1G92.3 when
ever you use G28.1, then the zero acts the way you expect.

Thanks,
Art
www.artofcnc.ca


Re: g28.1 again

John Guenther
 

Well, the way I do it is load the program, move the table to where I want
0,0,0 to be and click on the "Ref All ctrl A" button to establish that at
0,0,0 Seems to work for me, there may be other ways but this seems to work.
There are no offsets, no home switches, no g92's g28's, no extrema offsets,
no nothing just plain old, like I just turned on Mach2, 0,0,0.

John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia

Hi Art-

thanks for the in depth info, I think my problem is I am using the
wrong command for zeroing. What command lets me load a file, turn on
my cnc table, jog to the position that I want for 0,0,0 , and will
make the current position 0,0,0 with no offsets, no home switches,
g92's g28's, no extrema offsets, no nothing just plain old, like I
just turned on Mach2, 0,0,0.
Thanks
Todd


Re: g28.1 again

morgtod
 

--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Todd:

I think what your seeing is the zero ( or whatever you have in the
corrections page under home switch position) being set into the DRO
for that
snip-

Hi Art-

thanks for the in depth info, I think my problem is I am using the
wrong command for zeroing. What command lets me load a file, turn on
my cnc table, jog to the position that I want for 0,0,0 , and will
make the current position 0,0,0 with no offsets, no home switches,
g92's g28's, no extrema offsets, no nothing just plain old, like I
just turned on Mach2, 0,0,0.
Thanks
Todd


Re: Tool offsets problem

Steve Blackmore
 

On Fri, 15 Aug 2003 14:04:05 -0300, you wrote:

Your right, of course, I have only put in Radius programming, so the
number to enter in the correction box is the radius of the stock, plus the
guage thickness. The reason I recommend doing it this way is so the end
result gives you a DRO reading of the outside radius point of the piece. It
shouldn't matter if previous G92's happened along the way, the end result
should be anb easy acces to "zero" to the piece so that the new coordinate
is the actual coordinate of the outside or face of the stock.
I don't know what a gauge is in this context, or how I would use one?

Let me know how the zeroing experience goes, its the easiest method I
(with others help) could come up with to easily zero to the face and radisu
of lathe stock. If you have a better idea, feel free to discuss it here, I
have no problem changing it to conform to easier methods, but I have to
conform to multiple usage patterns and mutiple patterns of G92 and fixture
usage. The "correction" DRO seemed the most logical.
Your method does work but seems overly complicated, especially
confusing is the use of the word "fixture" Fixtures to me are work
holding devices.

The simple method is as I outlined earlier, two boxes, one to enter
"job length" and the other to enter " measured stock diameter".

Press return & program makes appropriate adjustment to X DRO depending
on whether Radius, or Diametric GCode is in use - this would either
require a setting box, or use appropriate Gcode (although I don't know
any valid ones)? Z is straightforward.

I WILL fix the tool offsets though. Should they be , in lathe, a positive
length which is added to the X (so the DRO reads the proper distance away
from zero when retooling) or a negative number which is subtracted to get
the same end result?
The tool tip with correction should read the proper dimension from
work zeros.

I've been experimenting for the last hour, certainly X offsets are
completely weird. If I have a negative value in tool table for X
offset - the first facing move, the tool starts too far in, I had to
stop before it crashed, setting value as plus, the tool seemed to cut
the facing move ok, but then after reversing out it seemed to go too
far and the first roughing cut was 6mm further out than the outside of
the stock diameter, instead of .5mm in?? Stock radius seems to be
getting added/subtracted somewhere it shouldn't maybe?


--
Steve Blackmore


Re: Limit switches and home switches

Art
 

Daniel:

If you selct "AutoOverRide" from the corrections page, pressing Reset will
overRide the limit switches until you jog off them. I couldn't use hi and
low as many people wire their limits to one pin.

Thanks,
Art
www.artofcnc.ca