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A homemade diode power sensor for HP meters


 

has info and diagram of sensor internals.


 

Hi all,
I made some further progress. I discarded my previous prototype and made a new one using better JFETs, this time the 2N4856A. According to its datasheet it is especially designed for chopper applications (well, I don't quite understand in which parameters a chopper JFET should differ from an ordinary JFET).
And with the new JFETs, indeed, the waveforms at the chopper output look much cleaner and nicer. However it is difficult to measure because my scope (Agilent 54832B) is very noisy with those small voltages.

I was able to get more stable and reliable readings, and the zeroing of the sensor also works more reliable. However, the linearity is still quite bad; at low input power, it is okay but towards increasing output power, linearity degrades quickly and at the worst point (0 dBm input into the detector) it is almost 3dB off. My detector can measure -30dBm to 0dBm with usable accuracy. Above it becomes a bit nonlinear - could be due to the diode no longer operating in the square law region. But I will further investigate in the subject. Probably I also need to add the shaping network mentioned in the 8484D service manual.

@ Dave NR1DX
I am testing the diode detector with the HP 436A calibration output. And I also test at various frequencies down to 1MHz and up to 2.6GHz with the 8663A signal generator. However, I think later it would be desirable that my detector works to, say, 6 to 10 GHz. I think otherwise it is not very useful. On the other hand it would also be good if it works to below 1MHz.

@ Rainer DF6NA
Thanks for the links. I will probably order some of those connectors when I am ready for a 'real' prototype! looks not toooo expensive.

@ Mike N2MS
I think for the diode sensors (like 8484A, 8481D) it is not possible to replace the diode without a highly sophisticated workshop and tools. I have never seen one of these sensors from the inside, but I expect wire bonded black magic inside; the service manual even says that the position and shape of certain wires is important, otherwise the calibration goes nuts.

@ Dave NR1DX
The thermocouple has the advantage that it really measures power dissipation, i.e. RMS. Since it does the measurement via temperature, it is basically independent of the waveform and even independent of the frequency - as long as the mechanics is reliable and precise enough, you can measure each frequency with this, even DC. The HP sensors have an internal DC blocking capacitor, so this is why they don't work down to DC.

@ bownes
yes, like AD8307 or so would be nice as well. However, I am not sure whether it is possible to connect these somehow to a HP meter like the 436A. For instance, the AD8307 (or some other LogAmps) need a power supply, which is not available on the existing interface to the sensors, except if you abuse some signals, e.g. the chopper signals and then rectify them etc.
Besides that, you need to mimic the behaviour of the thermocouple/diode detector signals.
This is why I stuck to the 8484A/8481A design.


@Dave McGuire, AK4HZ
You said you have already done what bownes suggested? was it working? could you tell a bit more about this? :-)


 

Thermocouple detectors are definitely more linear, RMS, and have been around very long time. Some of the peak power meters use the diode versions. These typically have lower dynamic range. The HP8900D uses diode detectors for peak reading. Analog Devices bought Linear Technology but they are still selling independent product lines so the power detector IC's are there. We designed a detector based on one of their log-amp based power detectors that reads linear voltage for dB RF. It was a mistake and so I found the ADL5511 which has both voltage for dB in and also envelope. It also has temperature compensation to first order. Envelope is perfect for peak reading. We have built over 60 of these in a small pod, that has a PIC to take care of curve fit and they track our Keysight and Boonton meters on single frequency (which is what we needed). There are numerous companies now making USB power heads that go direct into a PC, like R&S, LadyBug (ex HP), Keysight, MiniCircuits. They all use the new generation ICs.


 

A long time ago, I remember an eBay seller offering NOS HP replacement thermocouples, with calibration labels, at incredibly low starting bid prices.? I really don't think he knew what he was selling.? I can only imagine the seller's surprise at the ensuing bidding frenzy.? Those silly little pieces of bent wire were worth a lot of money!??


 

On Sun, Nov 18, 2018 at 12:48 PM Artekmedia <manuals@...> wrote:
Mike

almost all of the 848x series power sensor heads use a thermocouple and
not a diode. The replacement thermocouples were at one time available?
directly from HP/Agilent. They were crazy expensive (like $750) as I
remember) plus you needed an eye loop and the nerves of a? Swiss
watchmaker to replace them. What is essentially being attempted here is
to make a diode version of the power sensor head as a replacement since
the heads have become scarce and expensive in their own right.


"parkertest" on ebay seem to have bought a lot of replacement thermocouples and are selling them at $7200 obo for 20!

They will also repair an 8481A for $465 or sell a refurbished one for $475 obo.? Kind of puts a limit on the value of these things.

?


 

On 11/18/18 4:30 PM, wrote:
I’ve long thought about using one of the Linear Tech or Analog Device RF sensor ICs as a front end to an HP power sensor head with blown thermistor/diode.

They have a great frequency and sensitivity range, come in a tiny package that could fit in an existing head, and come in linear and log versions.
A local friend and I have done a lot of work on exactly that. The
idea has great potential, but there are some dragons hiding.

-Dave

--
Dave McGuire, AK4HZ
New Kensington, PA


 

I’ve long thought about using one of the Linear Tech or Analog Device RF sensor ICs as a front end to an HP power sensor head with blown thermistor/diode.

They have a great frequency and sensitivity range, come in a tiny package that could fit in an existing head, and come in linear and log versions.

On Nov 18, 2018, at 15:48, Artekmedia <manuals@...> wrote:

Mike

almost all of the 848x series power sensor heads use a thermocouple and not a diode. The replacement thermocouples were at one time available directly from HP/Agilent. They were crazy expensive (like $750) as I remember) plus you needed an eye loop and the nerves of a Swiss watchmaker to replace them. What is essentially being attempted here is to make a diode version of the power sensor head as a replacement since the heads have become scarce and expensive in their own right.

Why you might ask did the then HP choose a thermocouple? I suspect that the thermocouple is more linear than a diode sensor and generally flatter over a wide frequency range. If your willing to trade off dynamic range and wider bandwidth of the thermocouple then the diode may be a a useful solution to lack of power heads available these days .. .I am hopeful that Tobias is successful.

Hope that helps
Dave
NR1DX

On 11/18/2018 2:35 PM, n2msqrp wrote:

I've been following this discussion about diode power sensors.


I assume the diode sensors fail because of blown diodes form overload. Has any repaired the faulty sensors by replacing diodes?


Mike N2MS


On November 17, 2018 at 6:33 PM "Ed Breya via Groups.Io" <edbreya@...> wrote:

Hi Tobias, I looked at the OP again, and realized that you already knew about the "mount" resistor - I didn't notice that the first time. I grabbed that 8484A manual pdf that Orin linked - thanks Orin, I have lots of 8484As, and the manual somewhere, but can never seem to find it. Now I have a fresh copy.

Anyway, after refreshing my memory on these sensors, and looking also at the 8481A schematic, I'd recommend studying both types - the TC and diode models have a different arrangement for the auto-zeroing function. The circuit you posted puts the AZ feedback to the detector, as in the 8481A TC circuit, but that won't work right. With the TC type, it is a low impedance source, so the AZ current can go through, and offset the signal. With a diode detector, you should use a circuit like in the 8484A, which applies it to the ground-side JFET switch in the chopper. The diode detector is a high impedance source, so you don't want to put the AZ feedback current there.

Good luck,
Ed
--
Dave
Manuals@...
www.ArtekManuals.com





 

Mike

almost all of the 848x series power sensor heads use a thermocouple and not a diode. The replacement thermocouples were at one time available? directly from HP/Agilent. They were crazy expensive (like $750) as I remember) plus you needed an eye loop and the nerves of a? Swiss watchmaker to replace them. What is essentially being attempted here is to make a diode version of the power sensor head as a replacement since the heads have become scarce and expensive in their own right.

Why you might ask did the then HP choose a thermocouple? I suspect that the thermocouple is more linear than a diode sensor and generally flatter over a wide frequency range. If your willing to trade off dynamic range and wider bandwidth of the thermocouple then? the diode may be a a useful solution to lack of power heads available these days .. .I am hopeful that Tobias is successful.

Hope that helps
Dave
NR1DX

On 11/18/2018 2:35 PM, n2msqrp wrote:

I've been following this discussion about diode power sensors.


I assume the diode sensors fail because of blown diodes form overload. Has any repaired the faulty sensors by replacing diodes?


Mike N2MS


On November 17, 2018 at 6:33 PM "Ed Breya via Groups.Io" <edbreya@...> wrote:

Hi Tobias, I looked at the OP again, and realized that you already knew about the "mount" resistor - I didn't notice that the first time. I grabbed that 8484A manual pdf that Orin linked - thanks Orin, I have lots of 8484As, and the manual somewhere, but can never seem to find it. Now I have a fresh copy.

Anyway, after refreshing my memory on these sensors, and looking also at the 8481A schematic, I'd recommend studying both types - the TC and diode models have a different arrangement for the auto-zeroing function. The circuit you posted puts the AZ feedback to the detector, as in the 8481A TC circuit, but that won't work right. With the TC type, it is a low impedance source, so the AZ current can go through, and offset the signal. With a diode detector, you should use a circuit like in the 8484A, which applies it to the ground-side JFET switch in the chopper. The diode detector is a high impedance source, so you don't want to put the AZ feedback current there.

Good luck,
Ed
--
Dave
Manuals@...
www.ArtekManuals.com


 

I've been following this discussion about diode power sensors.


I assume the diode sensors fail because of blown diodes form overload. Has any repaired the faulty sensors by replacing diodes?


Mike N2MS

?

On November 17, 2018 at 6:33 PM "Ed Breya via Groups.Io" <edbreya@...> wrote:

Hi Tobias, I looked at the OP again, and realized that you already knew about the "mount" resistor - I didn't notice that the first time. I grabbed that 8484A manual pdf that Orin linked - thanks Orin, I have lots of 8484As, and the manual somewhere, but can never seem to find it. Now I have a fresh copy.

Anyway, after refreshing my memory on these sensors, and looking also at the 8481A schematic, I'd recommend studying both types - the TC and diode models have a different arrangement for the auto-zeroing function. The circuit you posted puts the AZ feedback to the detector, as in the 8481A TC circuit, but that won't work right. With the TC type, it is a low impedance source, so the AZ current can go through, and offset the signal. With a diode detector, you should use a circuit like in the 8484A, which applies it to the ground-side JFET switch in the chopper. The diode detector is a high impedance source, so you don't want to put the AZ feedback current there.

Good luck,
Ed


 

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-------- Weitergeleitete Nachricht --------
Betreff: Re: [HP-Agilent-Keysight-equipment] A homemade diode power sensor for HP meters
Datum: Sun, 18 Nov 2018 14:11:44 +0100
Von: DF6NA Rainer <df6na@...>
Antwort an: [email protected]
An: [email protected]


Mouser also shoes the wrong picture.

I use these:

Lumberg Series 03 - Circular connectors with threaded joint M16 acc. to IEC 61076-2-106, IP40/IP67/IP68


But not cheap either.

73, Rainer



Am 18.11.2018 um 10:04 schrieb rmc321 via Groups.Io:

The 12-pin circular connector used on the power sensors is an Amphenol.? The old part number was 91-T-3638.
Now, it's part of their "C 091 A/B/D" series circular connectors.? Several variations are listed in the Amphenol catalog:


Mouser has several slightly expensive options (a few of which appear in this link -- note that widening the Mouser search filter will supply more results):


It appears that an eBay seller is selling them at a lower price.? His text says they are the 12-pin versions, although his photo shows the 14-pin version.? It's hard to tell which of the two connectors he is selling.? However, it appears the two additional pins shouldn't matter since it's the female part of the connector -- you would leave those two extra pins unconnected.




 

Tobias

Interesting project.

I am surprised that you had trouble finding 848X schematics. They are in every service manual from the 1980's? ( and we of course have them available for modest purchase price in PDF :-).. 8481A, 8481B, 8481D, 8481H, 8482A, 8483A, 8481B, 8484A, 8485A, 8487A an a few more)

Any preliminary data on frequency range and how level it is over the range? What frequency are you doing the initial testing at ..50MHz calibrator?

looking forward to seeing the design files !

Dave
NR1DX
manuals@...

On 11/18/2018 9:05 AM, Tobias Pluess wrote:
Hi Guys,

sorry for my late reply.

Today I was able to make some further progress. Robert was right in his post (/g/HP-Agilent-Keysight-equipment/message/92641) - the autozero problem I encountered was indeed related to the position where I connected the autozero signal. In principle, I have now the same schemativ as the 8484A diode power sensor.
After moving the autozero signal, I still had the problem that the autozero did not work properly, so I further analyzed the circuit of the 8484A and realised that it has less gain than my circuit, so I changed the base resistor of Q1 () to 1k Ohms and the autozero problem was fixed - pressing the autozero button perfectly allows the meter to zero the sensor. However, with this modification, my sensor had a different gain, and therefore the readings on the meter had an offset. I was able to re-adjust the gain with the trim pot and when I put a 10dB attenuator at the sensor input, I was able to have the same readings on the meter as on the signal generator I used to test the sensor. However, as I said, it is not terribly accurate, at very low power levels, it was around -1dB off, and at high power levels, it seems like the diode transitions from square law region to linear region and therefore the readings were also off a bit. But this is no big deal; one can simply add attenuators in front of the sensor such that it is ensured the diode is in its square law region.

Thanks at Orin for the 8484A sensor schematic. I have never found it, even though I was of course looking for it.

Joarez (/g/HP-Agilent-Keysight-equipment/message/92646) says that the capacitors need to be there to prevent the circuit from generating switching abberations. This is probably true because the 8484A manual tells that the capacitors were factory selected individually for each sensor, so they are probably related somehow to the JFET switches. In my sensor, I currently don't have these capacitors, and this is probably another reason why the readings are not 100% accurate. It could also be related to the JFETs I use - I chose the first ones I could get, but somewhere in my junk boxes I should have a pile of 2N4856, which are probably better. However, I would prefer SMD devices since I will make a PCB in SMD design. I got a bunch of MMBFJ310, but I have not enough of them to make a lot of experiments :-/


Thanks also to rmc321 and Rainer for the link to the connectors. I was once told that HP used their own connectors, so I didn't even try too hard to find the connectors, but very good you found them! I could have saved my valuable power sensor cable if I had known it earlier :-)

I think I am soon going to make another dead bug prototype and in parallel design a PCB and probably my own housing. I will share the design files as soon as I am ready.

Tobias HB9FSX
--
Dave
Manuals@...
www.ArtekManuals.com


 

Hi Guys,

sorry for my late reply.

Today I was able to make some further progress. Robert was right in his post (/g/HP-Agilent-Keysight-equipment/message/92641) - the autozero problem I encountered was indeed related to the position where I connected the autozero signal. In principle, I have now the same schemativ as the 8484A diode power sensor.
After moving the autozero signal, I still had the problem that the autozero did not work properly, so I further analyzed the circuit of the 8484A and realised that it has less gain than my circuit, so I changed the base resistor of Q1 (https://hb9fsx.ch/wordpress/wp-content/uploads/2018/11/8481schem.png) to 1k Ohms and the autozero problem was fixed - pressing the autozero button perfectly allows the meter to zero the sensor. However, with this modification, my sensor had a different gain, and therefore the readings on the meter had an offset. I was able to re-adjust the gain with the trim pot and when I put a 10dB attenuator at the sensor input, I was able to have the same readings on the meter as on the signal generator I used to test the sensor. However, as I said, it is not terribly accurate, at very low power levels, it was around -1dB off, and at high power levels, it seems like the diode transitions from square law region to linear region and therefore the readings were also off a bit. But this is no big deal; one can simply add attenuators in front of the sensor such that it is ensured the diode is in its square law region.

Thanks at Orin for the 8484A sensor schematic. I have never found it, even though I was of course looking for it.

Joarez (/g/HP-Agilent-Keysight-equipment/message/92646) says that the capacitors need to be there to prevent the circuit from generating switching abberations. This is probably true because the 8484A manual tells that the capacitors were factory selected individually for each sensor, so they are probably related somehow to the JFET switches. In my sensor, I currently don't have these capacitors, and this is probably another reason why the readings are not 100% accurate. It could also be related to the JFETs I use - I chose the first ones I could get, but somewhere in my junk boxes I should have a pile of 2N4856, which are probably better. However, I would prefer SMD devices since I will make a PCB in SMD design. I got a bunch of MMBFJ310, but I have not enough of them to make a lot of experiments :-/


Thanks also to rmc321 and Rainer for the link to the connectors. I was once told that HP used their own connectors, so I didn't even try too hard to find the connectors, but very good you found them! I could have saved my valuable power sensor cable if I had known it earlier :-)

I think I am soon going to make another dead bug prototype and in parallel design a PCB and probably my own housing. I will share the design files as soon as I am ready.

Tobias HB9FSX


 

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Mouser also shoes the wrong picture.

I use these:

Lumberg Series 03 - Circular connectors with threaded joint M16 acc. to IEC 61076-2-106, IP40/IP67/IP68


But not cheap either.

73, Rainer



Am 18.11.2018 um 10:04 schrieb rmc321 via Groups.Io:

The 12-pin circular connector used on the power sensors is an Amphenol.? The old part number was 91-T-3638.
Now, it's part of their "C 091 A/B/D" series circular connectors.? Several variations are listed in the Amphenol catalog:


Mouser has several slightly expensive options (a few of which appear in this link -- note that widening the Mouser search filter will supply more results):


It appears that an eBay seller is selling them at a lower price.? His text says they are the 12-pin versions, although his photo shows the 14-pin version.? It's hard to tell which of the two connectors he is selling.? However, it appears the two additional pins shouldn't matter since it's the female part of the connector -- you would leave those two extra pins unconnected.




 

In my connector search above, I didn't pay any attention to how the connector mounts onto the device.? For a new homebrew design, it probably doesn't matter.? But, if you are specifically trying to replace the connector in an existing HP power sensor unit, you might have to check if you needed a front-threaded or a rear-threaded panel mount connector.?


 

The 12-pin circular connector used on the power sensors is an Amphenol.? The old part number was 91-T-3638.
Now, it's part of their "C 091 A/B/D" series circular connectors.? Several variations are listed in the Amphenol catalog:
https://www.amphenol-sine.com/pdf/catalog/C091Amphenol.pdf

Mouser has several slightly expensive options (a few of which appear in this link -- note that widening the Mouser search filter will supply more results):


It appears that an eBay seller is selling them at a lower price.? His text says they are the 12-pin versions, although his photo shows the 14-pin version.? It's hard to tell which of the two connectors he is selling.? However, it appears the two additional pins shouldn't matter since it's the female part of the connector -- you would leave those two extra pins unconnected.



 

Yeah, that would be bad, essentially counterfeit sensors made from shells of fried ones.? And they would sort of work, just nowhere near spec.

On 11/17/2018 6:34 PM, Dr. David Kirkby from Kirkby Microwave Ltd wrote:
On Sat, 17 Nov 2018, 17:30 Peter Gottlieb <hpnpilot@... <mailto:hpnpilot@...> wrote:

This is an interesting project.? As you say the meters themselves are dirt
cheap.? I have seen blown sensors sold cheap as well and maybe it's
possible to
build your circuit into one of those which would have the advantage of
connectors and case already taken care of.? If a small inexpensive SM
board is
made to do this it could easily fit and be so inexpensive that it wouldn't
even
be worth the time to troubleshoot a failure, just replace the board if it
gets
blown out.

Peter


The worrying thing is the Chinese counterfeiters will probably do just that. eBay seller yixunhk springs to mind - someone called them the HP rebirthing centre. I can see them "rebirthing" power sensors. ?

Dave



Dr. David Kirkby from Kirkby Microwave Ltd
 

On Sat, 17 Nov 2018, 17:30 Peter Gottlieb <hpnpilot@... wrote:
This is an interesting project.? As you say the meters themselves are dirt
cheap.? I have seen blown sensors sold cheap as well and maybe it's possible to
build your circuit into one of those which would have the advantage of
connectors and case already taken care of.? If a small inexpensive SM board is
made to do this it could easily fit and be so inexpensive that it wouldn't even
be worth the time to troubleshoot a failure, just replace the board if it gets
blown out.

Peter

The worrying thing is the Chinese counterfeiters will probably do just that. eBay seller yixunhk springs to mind - someone called them the HP rebirthing centre. I can see them "rebirthing" power sensors. ?

Dave



 

Hi Tobias, I looked at the OP again, and realized that you already knew about the "mount" resistor - I didn't notice that the first time. I grabbed that 8484A manual pdf that Orin linked - thanks Orin, I have lots of 8484As, and the manual somewhere, but can never seem to find it. Now I have a fresh copy.

Anyway, after refreshing my memory on these sensors, and looking also at the 8481A schematic, I'd recommend studying both types - the TC and diode models have a different arrangement for the auto-zeroing function. The circuit you posted puts the AZ feedback to the detector, as in the 8481A TC circuit, but that won't work right. With the TC type, it is a low impedance source, so the AZ current can go through, and offset the signal. With a diode detector, you should use a circuit like in the 8484A, which applies it to the ground-side JFET switch in the chopper. The diode detector is a high impedance source, so you don't want to put the AZ feedback current there.

Good luck,
Ed


 

Hi Robert,

yes, I have an extra diode. While the RF has negative polarity, the 3.3nF capacitor gets charged through the bottom diode. As soon as the RF has positive polarity, the top diode conducts, and the voltage across the 3.3nF capacitor adds to the RF voltage. So this detector works like a kind of charge pump, offering a higher output voltage at the same RF level. I hope to improve the sensitivity with this.

Concerning the terminator - yes I forgot to add a 50 Ohm resistor in my schematic. And, besides that, I used an external 6dB pad at the input, which I probably should have mentioned earlier. This improves return loss and definitely provides a DC path for the diodes.

Tobias


 

Hi ,

it seems to me that q1 and q2 (FET) form an electronic key. then the capacitors must be there for the switch to work properly without switching aberrations. Already C7 and C8, possibly keep the input impedance controlled and prevent q1 (bjt) from oscillating.

Em sábado, 17 de novembro de 2018 17:49:59 BRST, Robert G8RPI via Groups.Io <robert8rpi@...> escreveu:


You seem to have an extra diode, no terminator and reversed polarity. The terminator is probably the issue.
The 11863A calibrator manuals may give some clues too.



Robert G8RPI.