开云体育

Date

Re: Warco WM180

andrew franks
 

Marty, the overall width of the bed is a tad under 4", so I suppose it falls in your "toolroom" category. There are two raised prisms (thus, the saddle must be different from a minilathe), the one on the back of the bed being smaller. I'll sketch up a cross-section and mail you direct with more exact measurements - I can't post a sketch on here, and this is getting a bit OT anyway.
Incidentally, for their minilathe, Warco boast "USA made, high qualiity printed circuit boards for long term reliability". Interesting, though we run on 230v over here, rather than your 110v, so you might need a transformer, even if you could locate the manufacturer.
Andy

Marty N <martyn@...> wrote:
Andrew Franks writes:

<snip> My "Warco WM180" is 7x 12, and shares a lot of features (saddle and everything above it) with a regular mini-lathe. <snip>

Andy this snippet could have been more timely for me. Could you do me a favor and measure the width of the bed please and post back. Thanks.

Looks like a very nice machine and I wish I would have seen this before starting my project machine.

Marty








---------------------------------
New Yahoo! Mail is the ultimate force in competitive emailing. Find out more at the Yahoo! Mail Championships. Plus: play games and win prizes.


Re: General Info

 

--- In 7x12minilathe@..., "Marty N" <martyn@...> wrote:

Loosely, machines with beds wider than center height are
considered "heavy duty" lathes. Those whose beds equal center height
are considered "tool room" and those whose beds are narrower than the
center height and considered junk (hobby?). Seig 7" machines are about
3.25" across the bed, depends where you measure ;(

Hi Marty,

Useful comments re saddle adjustment priorities. Thanks. Re the bed
width, I can read that 2 ways. It either puts the Sieg 7x just on the
junk side of "tool room" and close enough to be worth investing some
effort into. Or it puts the Sieg 7x just a whisker short of "heavy
duty". Well, it ain't the latter!

John


Re: General Info

Gordon
 

Marty:

Your descriptions would certainly fit with my experience. My big LeBlond at work had a 24 inch center with ways about 30 inches apart. the smaller LeBlond was almost equal, and considered a tool room lathe. The same type ratio applied to our two American Pacemaker machines. The 16 inch had ways about 22 inches apart, and the smaller unit was more "square".

Could really take some metal off with those machines, miss them now that I only have a small Prazi at home.

Gordon

martyn@... wrote:

Group: I do allot of research building my machine and find much of the sought information very hard to come by. I had posted a request a few days ago about saddle gib adjustment dimensions and thankfully, no one replied. I say that because I would have stopped rooting around had I received an answer which would have been a lost opportunity to learn something. There is a fellow on my Southbend site who has a shop that rebuilds old lathes. Much of the knowledge on the net being geared toward the rapid machining world of CNC seems to have old manual machine information disappearing at a rapid rate and its nice to run into someone like Turk who is old enough and experienced enough to remember "when it was".
Sleuthing threw old post of his, I found some definitions and dimensions I had been looking for on machine design. Did you know, for example, that Southbend Workshop lathes don't even have a front gib? Me either and I own one, that's embarrassing. Just a keep plate that is part of the apron to keep it from flying off ;) They do, however have some interesting dimensions. Seems as a general rule the rear gib is the work horse. A heavy cast iron fixture that is the same length as the swing of the lathe. Yep, a 10" long gib! These machines, among others of good reputation have a bed width no narrower than the center height of the machine. This keeps, I'm told, the cutter and work not only inside the bed rails, but inside the inner face of the "V", thus all force is basically down and on the back of the "V" on the front and up on the rear with a slight polar moment that the "V" and long rear gib takes care of. Loosely, machines with beds wider than center height are considered "heavy duty" lathes. Those whose beds equal center height are considered "tool room" and those whose beds are narrower than the center height and considered junk (hobby?). Seig 7" machines are about 3.25" across the bed, depends where you measure ;(
Adjusting machines of these dimensions then becomes, whatever on the front and as little as possible on the back gib with drag the limit. Interesting!
Marty


Re: General Info

 

G'day Marty.
Thanks for that, I now know what to look for in my next lathe!
Perhaps somebody could "improve" a Sieg by puting two beds side by
side. I noted your comments about the WM180, it seems a much better
machine. Warco also have a more typical 7x12 for which they now offer
a cam lock tail stock which appears to have a longer foot. They may
be able to supply these as spares.

I don't recall many machines, and I've seen a few, where the bed was
much wider than the centre height except for some monsters in the
shipyard machineshop annex.

Regarding CNC, I would have thought that would be more fussy with set
up than normal where the operator can compensate.

Keep up the ferreting.
One good turn deserves another.
Regards,
Ian

" Loosely, machines with beds wider than center height are
considered "heavy duty" lathes. Those whose beds equal center height
are considered "tool room" and those whose beds are narrower than the
center height and considered junk (hobby?). Seig 7" machines are
about 3.25" across the bed, depends where you measure "


Marty

[Non-text portions of this message have been removed]


Re: soluble oil

Michael Taglieri
 

If I had room for a 20 liter drum of oil, I could've bought a bigger
lathe.

Mike Taglieri miket--nyc@...

Everyone has his reasons.
- Jean Renoir "The Rules of the Game"

I did a basic machining course last year at CIT here in Canberra, and
they were using a Castrol soluble oil product - EP90? didn't take as
much notice of the details as I should have. I do remember a 20:1
dilution rate (water/oil). The instructor did mention that it was
worth it to buy it by the 20 litre drum rather than in smaller
quanities.

Cheers,
Andrew.



------------------------ Yahoo! Groups Sponsor
--------------------~-->
See what's inside the new Yahoo! Groups email.

--------------------------------------------------------------------~->


Be sure to check out for small
mills and lathes.
Yahoo! Groups Links





Re: General Info

Marty N
 

Group:

I do allot of research building my machine and find much of the sought information very hard to come by. I had posted a request a few days ago about saddle gib adjustment dimensions and thankfully, no one replied. I say that because I would have stopped rooting around had I received an answer which would have been a lost opportunity to learn something.

There is a fellow on my Southbend site who has a shop that rebuilds old lathes. Much of the knowledge on the net being geared toward the rapid machining world of CNC seems to have old manual machine information disappearing at a rapid rate and its nice to run into someone like Turk who is old enough and experienced enough to remember "when it was".

Sleuthing threw old post of his, I found some definitions and dimensions I had been looking for on machine design.

Did you know, for example, that Southbend Workshop lathes don't even have a front gib? Me either and I own one, that's embarrassing. Just a keep plate that is part of the apron to keep it from flying off ;) They do, however have some interesting dimensions. Seems as a general rule the rear gib is the work horse. A heavy cast iron fixture that is the same length as the swing of the lathe. Yep, a 10" long gib!

These machines, among others of good reputation have a bed width no narrower than the center height of the machine. This keeps, I'm told, the cutter and work not only inside the bed rails, but inside the inner face of the "V", thus all force is basically down and on the back of the "V" on the front and up on the rear with a slight polar moment that the "V" and long rear gib takes care of.

Loosely, machines with beds wider than center height are considered "heavy duty" lathes. Those whose beds equal center height are considered "tool room" and those whose beds are narrower than the center height and considered junk (hobby?). Seig 7" machines are about 3.25" across the bed, depends where you measure ;(

Adjusting machines of these dimensions then becomes, whatever on the front and as little as possible on the back gib with drag the limit.

Interesting!

Marty


Re: Motor Temp Rise on the HF 8x12-14

Michael Taglieri
 

My copy isn't handy so I can't confirm this, but I think there's a
section on electric motors and their acceptable temperature rise in
Machinery's Handbook.

Mike Taglieri miket--nyc@...

Everyone has his reasons.
- Jean Renoir "The Rules of the Game"


On Sat, 10 Mar 2007 09:22:51 -0800 (PST) Druid Noibn
<druid_noibn@...> writes:

Hi All,

I thought it might be better to continue the thread - I do not
expect much will be said on this item.

I posted the temp rise on the HF 8x12-14 stock lathe motor with
pulleys and gears engaged but no cutting. The next step was to see
what the unloaded temp rise was. The belts were removed but the
stock pulley was left on. The motor had unobstructed airflow and
should be considered ???new.??? The ambient temp was 61.2F (16.2C).

05 min. ??? 12.1F (6.7C) rise
10 min. ??? 25.0F (13.9C)
15 min. ??? 35.6F (19.8C)
20 min. ??? 42.4F (23.6C)
30 min. ??? 53.0F (29.4C)
40 min. ??? 58.9F (32.7C)
50 min. ??? 62.2F (34.6C)
60 min. ??? 64.3F (35.7C)

This listing, and the one previously posted, indicate that the
motor runs a tad on the hot side although within typical
specifications (I don???t have the data sheet on the motor). The
tests were run on a continuously running motor which might be a
little unusual for most applications.

Again, this is just a little information for those who might wish
it.

Take care,
DBN


Druid Noibn <druid_noibn@...> wrote:

Hi Ed,

Point well taken.

I routinely use the hand-contact and counting rule and surprisingly
it is rather accurate. However, without doubt, the motor is running
on the hot side - of course, I am spolied by U.S. built motors,
transformers, etc... When I worked for a German-based company some
years ago, we replaced transformers and power diodes as often as one
replaced fuses. Several reported that the ratings placed on the
motors from China are at best suspicious or as some stated,
pararphrased, China must have small horses. Nonetheless, if time
permits, I'll run an unloaded test this weekend.

Thanks,
DBN

Ed Boysun <boysungran@...> wrote:

That really doesn't seem all that far out of line, to me. When being
run
continously, most motors will be nearly hot to the touch. Generally,
if
you can place your hand on them and count to 2, without being
burned,
nothing will be hurt in the motor. I guess I should really check
some of
my larger ones with an IR temp gun after they have run for a couple
hours, but I'd be surprised if they didn't run at least that warm.

Just looked at the plate on one of my water pump motors. That one
is
thermally protected for 40C above ambient.

Ed B
--- In 7x12minilathe@..., "druid_noibn"
<druid_noibn@...>
wrote:

Hi All,

For those who might find it "interesting" ??? I noticed the motor
of
the HF 8x12-14 was a tad warm and thought a check was in order.

With a motor and ambient temp of 65F the lathe was turned on ??? no
metal turning. The probe was located on the upper part of the
motor
housing, between the motor body and the junction box.

Without noting all of the readings, in the course of:
13 minutes ??? temp rise 39.3F;
30 minutes ??? 49.7F;
46 minutes ??? 58.1F;
63 minutes ??? 63F ??? shut-down motor
66 minutes ??? 65.7F

I didn't run the motor unloaded yet.

So the motor runs hot - an auxiliary fan might be in order.

Take care,
DBN
---------------------------------
TV dinner still cooling?
Check out "Tonight's Picks" on Yahoo! TV.

---------------------------------
Bored stiff? Loosen up...
Download and play hundreds of games for free on Yahoo! Games.








---------------------------------
Bored stiff? Loosen up...
Download and play hundreds of games for free on Yahoo! Games.





------------------------ Yahoo! Groups Sponsor
--------------------~-->
Check out the new improvements in Yahoo! Groups email.

--------------------------------------------------------------------~->


Be sure to check out for small
mills and lathes.
Yahoo! Groups Links





Re: THREAD CHASING

 

By the time you get spindle & LS at exactly the right place you'll
have spent far more time than if you simply reversed with the LS
engaged. Cutting integer imperial threads with an imperial LS there
are lots of positions where things line up. When you start getting
into n 1/2 threads (like some pipe threads) it gets more
restrictive. When you're cutting bizarre decimals, like metric
approximations, it's functionally impossible to get things lined up
for subsequent passes.

In practice, it's quicker to cut threads on these machines by using a
handcrank on the spindle & keeping the half-nuts engaged. If it's a
relatively long thread, you can use the motor to return to the
starting point for each pass, taking care to not get hit by the
handcrank.

Roy

--- In 7x12minilathe@..., "steam4ian" <fosterscons@...>
wrote:

G'day John et al.
Thank you for replying. I have had a few moments to digest what you
are saying. Spindle angle is also important in the equation.

Thus the Spindle must be at a set angle, the saddle at a set
position
and the LS at a set position for a repeatable outcome. The set
position of the LS is implicit in the half nuts being able to close
(assuming a single start thread on the LS). Missing from my
assessment was the spindle angle.

So you set up by putting the saddle against the stop, rotate the
lathe by hand to engage the half nut, mark the spindle against a
reference, mark the LS against a reference then take the first
pass.
Subsequent passes would require the saddle to be against the stop,
the spindle to line up with its reference and the LS marker to line
up with its reference, engage the half nuts as the marks line up.

Please comment.

One good turn deserves another.
Regards,
Ian

--- In 7x12minilathe@..., John Dammeyer <johnd@> wrote:

Hi Ian,

You are making an assumption that when the lead screw is at a
specific
point when the spindle is at an equally repeatable location.
That's
essentially how the thread chasing dial works. If you were
cutting
a
thread that required engaging the half nut at any line it means
that the
lead screw and spindle are linked in multiples of your lead screw
pitch.

But if you are cutting a thread where the #3 position and only
the
#3
position is the right place it's possible that the spindle is 90
degree
offset for the #2 position, 180 for the #1 position and 270
offset
for
the #4 position.

Now follow that same line of thinking for metric and you may find
that
the nut would have to be engaged at the #1 position the first
time. The
1.27 position the next time and so on.

John Dammeyer


Automation Artisans Inc.

Ph. 1 250 544 4950


Warco WM180

Marty N
 

Andrew Franks writes:

<snip> My "Warco WM180" is 7x 12, and shares a lot of features (saddle and everything above it) with a regular mini-lathe. <snip>

Andy this snippet could have been more timely for me. Could you do me a favor and measure the width of the bed please and post back. Thanks.

Looks like a very nice machine and I wish I would have seen this before starting my project machine.

Marty


Re: THREAD CHASING

andrew franks
 

Ian, I don't think it would work, because what you are trying to accomplish is to get all the changewheels back, relative to one another, into the same "start position", and for threads foreign to the leadscrew this magic moment occurs only rarely because of the introduction of 57T or whatever into the train. It's something to do with highest common factors, or lowest common factors, I think (school was 40 years ago).

But do try; if your method works in practice, I will be delighted to be proved wrong!

Andy.

In vino veritas (hopefully)

steam4ian <fosterscons@...> wrote:
G'day John et al.
Thank you for replying. I have had a few moments to digest what you
are saying. Spindle angle is also important in the equation.

Thus the Spindle must be at a set angle, the saddle at a set position
and the LS at a set position for a repeatable outcome. The set
position of the LS is implicit in the half nuts being able to close
(assuming a single start thread on the LS). Missing from my
assessment was the spindle angle.

So you set up by putting the saddle against the stop, rotate the
lathe by hand to engage the half nut, mark the spindle against a
reference, mark the LS against a reference then take the first pass.
Subsequent passes would require the saddle to be against the stop,
the spindle to line up with its reference and the LS marker to line
up with its reference, engage the half nuts as the marks line up.

Please comment.

One good turn deserves another.
Regards,
Ian

--- In 7x12minilathe@..., John Dammeyer <johnd@...> wrote:

Hi Ian,

You are making an assumption that when the lead screw is at a
specific
point when the spindle is at an equally repeatable location. That's
essentially how the thread chasing dial works. If you were cutting
a
thread that required engaging the half nut at any line it means
that the
lead screw and spindle are linked in multiples of your lead screw
pitch.

But if you are cutting a thread where the #3 position and only the
#3
position is the right place it's possible that the spindle is 90
degree
offset for the #2 position, 180 for the #1 position and 270 offset
for
the #4 position.

Now follow that same line of thinking for metric and you may find
that
the nut would have to be engaged at the #1 position the first
time. The
1.27 position the next time and so on.

John Dammeyer


Automation Artisans Inc.

Ph. 1 250 544 4950





---------------------------------
New Yahoo! Mail is the ultimate force in competitive emailing. Find out more at the Yahoo! Mail Championships. Plus: play games and win prizes.


Re: 7x12 capability

andrew franks
 

Hello Chris and Ian,
Don't worry about the name, Ian - I'll answer to anything.
My "Warco WM180" is 7x 12, and shares a lot of features (saddle and everything above it) with a regular mini-lathe. It's twice as heavy, though - turns the scales at 11 stones (for US readers, there are 14 lbs to a stone, and for Aussies and those influenced by Napoleon it's 70kg). So, though the bed is more massive, it isn't exactly portable. From what I read in this group, it shares some of the features - or rather lack of them - of 8 x and 9 x machines. Notably, there's no tumbler reverse, but I'm working on that with some components which arrived with commendable speed from both LMS and ArcEuroTrade (LMS got them across the pond within 7 days, and AET got them to me by post 20 hours after my order)).
So, Chris, unless like me you are retired and can spend time on accessorising machine tools, I reckon you might be better getting a standard mini-lathe. I get the feeling that there are fewer complaints about the Sieg machines bought in the UK from people like Chester than about those bought in the US, but I may be wrong.
Andy

steam4ian <fosterscons@...> wrote:
G'day Chris.
CORRECTION. The guy was Andy Franks not Alan. My apologies Andy.
One good trun deserves another.
Regards,
Ian
--- In 7x12minilathe@..., "steam4ian" <fosterscons@...>
wrote:

G'day Chris.
Have a look at the machines close-up if you can. A guy named Alan
from the UK sent me a picture of his lathe, I think it was a Chester,
and it had some significant improvements over the "standard" Sieg.





---------------------------------
New Yahoo! Mail is the ultimate force in competitive emailing. Find out more at the Yahoo! Mail Championships. Plus: play games and win prizes.


Re: THREAD CHASING

 

G'day John et al.
Thank you for replying. I have had a few moments to digest what you
are saying. Spindle angle is also important in the equation.

Thus the Spindle must be at a set angle, the saddle at a set position
and the LS at a set position for a repeatable outcome. The set
position of the LS is implicit in the half nuts being able to close
(assuming a single start thread on the LS). Missing from my
assessment was the spindle angle.

So you set up by putting the saddle against the stop, rotate the
lathe by hand to engage the half nut, mark the spindle against a
reference, mark the LS against a reference then take the first pass.
Subsequent passes would require the saddle to be against the stop,
the spindle to line up with its reference and the LS marker to line
up with its reference, engage the half nuts as the marks line up.

Please comment.

One good turn deserves another.
Regards,
Ian

--- In 7x12minilathe@..., John Dammeyer <johnd@...> wrote:

Hi Ian,

You are making an assumption that when the lead screw is at a
specific
point when the spindle is at an equally repeatable location. That's
essentially how the thread chasing dial works. If you were cutting
a
thread that required engaging the half nut at any line it means
that the
lead screw and spindle are linked in multiples of your lead screw
pitch.

But if you are cutting a thread where the #3 position and only the
#3
position is the right place it's possible that the spindle is 90
degree
offset for the #2 position, 180 for the #1 position and 270 offset
for
the #4 position.

Now follow that same line of thinking for metric and you may find
that
the nut would have to be engaged at the #1 position the first
time. The
1.27 position the next time and so on.

John Dammeyer


Automation Artisans Inc.

Ph. 1 250 544 4950


Re: THREAD CHASING

 

What Andrew said!!!! and much better than I did and I haven't been to
the pub. 8-(

John Dammeyer

Automation Artisans Inc.

Ph. 1 250 544 4950

-----Original Message-----
From: 7x12minilathe@...
[mailto:7x12minilathe@...] On Behalf Of andrew franks
Sent: Wednesday, March 14, 2007 5:38 PM
To: 7x12minilathe@...
Subject: RE: [7x12minilathe] THREAD CHASING


John's right. When a leadscrew is used to cut a pitch of its
own "nationality", the right place to engage the half-nuts
turns up frequently. Imagine holding two rulers, ruler 1
graduated in 16ths of an inch (representing an imperial
leadscrew) and ruler 2 graduated in (say) 28ths (representing
a 28 tpi thread you want to cut). The graduations will
coincide exactly very frequently - every quarter inch
(because 4/16 = 7/28). So,the right place to engage your
leadscrew, as indicated by your thread dial indicator, occurs
very frequently.
Now, imagine you want to cut a 1mm thread, and that you
have a 127 tooth gear to do an exact conversion from your
imperial leadscrew. This time, ruler 2 is metric, and you
will only get an EXACT coincidence of the graduations every
127 inches (10' 7"). The "right place" is only going to turn
up infrequently on your TDI, and you will need a microscope
to distinguish it from all the near misses which will turn up
while you wait for it. Of course, you haven't got a 127T
gear, so you have to use some fancy geartrain involving 57T,
42T, or whatever to get something which is almost, but not
quite, 1mm (25.4 tpi). This might make matters worse.
I worked out that, though I could use my imperial leadscrew
to cut a 1.25mm pitch thread accurate to 0.02%, the "right
place" on a TDI would occur only once in about 30,000
revolutions of the spindle. The gearwheels would only be in
precisely the same juxtaposition every 30,000 revs. At an
unlikely 1,000 rpm, this would occur every half hour, and
would be beyond my eyesight to recognise from all the near
misses which intervened.
So, if you want to cut a reasonably accurate thread which
is "foreign" to your leadscrew, the only option is to leave
the half-nuts engaged, and reverse the lathe to get back to
the beginning of the cut.

Does this make sense? It does to me, but I've only just got
back from the pub!
Andy

John Dammeyer <johnd@...> wrote:
Hi Ian,

You are making an assumption that when the lead screw is at a specific
point when the spindle is at an equally repeatable location. That's
essentially how the thread chasing dial works. If you were cutting a
thread that required engaging the half nut at any line it
means that the
lead screw and spindle are linked in multiples of your lead
screw pitch.

But if you are cutting a thread where the #3 position and only the #3
position is the right place it's possible that the spindle is
90 degree
offset for the #2 position, 180 for the #1 position and 270 offset for
the #4 position.

Now follow that same line of thinking for metric and you may find that
the nut would have to be engaged at the #1 position the first
time. The
1.27 position the next time and so on.

John Dammeyer

Automation Artisans Inc.

Ph. 1 250 544 4950

-----Original Message-----
From: 7x12minilathe@...
[mailto:7x12minilathe@...] On Behalf Of steam4ian
Sent: Wednesday, March 14, 2007 3:16 PM
To: 7x12minilathe@...
Subject: [7x12minilathe] THREAD CHASING


G'day all.
On another topic, John (born4something) and I have been discussing
thread chasing dials. If you have a metric lead screw you need a
range of pinions on the dial to suit different threads. This is
tedious. to cut an imperial thread (with metric lead screw)
you have
to keep the half nut closed the entire time and reverse the
lathe out
between cuts, also tediuos.
There are two common methods to keep the tool "in the groove" for
each pass, namely, using the thread chasing dial or
reversing between
cuts.
I think there is a third method, does anybody know of it?

In the wee small hours of the night, my designing time, I
dreamt up a
method. It involves using a saddle stop at the RH end of the cut
(assuming R to L cutting). At the end of each pass you
dissengage the
half nuts, withdraw the tool and crank the saddle back hard against
the stop. You set you tool and then gently engage the half nuts by
feeling them into position. This last process would be made
easier by
a circular clip on the lead screw to set indicate when the screw is
at the same point of rotation corresponding to the first
engagement.
The gib for the half nuts would need to be well adjusted.

Comments and advice is sought, over to you.

One good turn deserves another. (Luke6:31 Machinists Bible)
Regards,
Ian




------------------------ Yahoo! Groups Sponsor
--------------------~-->
Yahoo! Groups gets a make over. See the new email design.

----------------------------------------------------------
------~->

Be sure to check out for
small mills and lathes.
Yahoo! Groups Links









---------------------------------
New Yahoo! Mail is the ultimate force in competitive
emailing. Find out more at the Yahoo! Mail Championships.
Plus: play games and win prizes.

[Non-text portions of this message have been removed]



------------------------ Yahoo! Groups Sponsor
--------------------~-->
Something is new at Yahoo! Groups. Check out the enhanced
email design.

--------------------------------------------------------------
------~->

Be sure to check out for
small mills and lathes.
Yahoo! Groups Links





Re: THREAD CHASING

andrew franks
 

John's right. When a leadscrew is used to cut a pitch of its own "nationality", the right place to engage the half-nuts turns up frequently. Imagine holding two rulers, ruler 1 graduated in 16ths of an inch (representing an imperial leadscrew) and ruler 2 graduated in (say) 28ths (representing a 28 tpi thread you want to cut). The graduations will coincide exactly very frequently - every quarter inch (because 4/16 = 7/28). So,the right place to engage your leadscrew, as indicated by your thread dial indicator, occurs very frequently.
Now, imagine you want to cut a 1mm thread, and that you have a 127 tooth gear to do an exact conversion from your imperial leadscrew. This time, ruler 2 is metric, and you will only get an EXACT coincidence of the graduations every 127 inches (10' 7"). The "right place" is only going to turn up infrequently on your TDI, and you will need a microscope to distinguish it from all the near misses which will turn up while you wait for it. Of course, you haven't got a 127T gear, so you have to use some fancy geartrain involving 57T, 42T, or whatever to get something which is almost, but not quite, 1mm (25.4 tpi). This might make matters worse.
I worked out that, though I could use my imperial leadscrew to cut a 1.25mm pitch thread accurate to 0.02%, the "right place" on a TDI would occur only once in about 30,000 revolutions of the spindle. The gearwheels would only be in precisely the same juxtaposition every 30,000 revs. At an unlikely 1,000 rpm, this would occur every half hour, and would be beyond my eyesight to recognise from all the near misses which intervened.
So, if you want to cut a reasonably accurate thread which is "foreign" to your leadscrew, the only option is to leave the half-nuts engaged, and reverse the lathe to get back to the beginning of the cut.

Does this make sense? It does to me, but I've only just got back from the pub!
Andy

John Dammeyer <johnd@...> wrote:
Hi Ian,

You are making an assumption that when the lead screw is at a specific
point when the spindle is at an equally repeatable location. That's
essentially how the thread chasing dial works. If you were cutting a
thread that required engaging the half nut at any line it means that the
lead screw and spindle are linked in multiples of your lead screw pitch.

But if you are cutting a thread where the #3 position and only the #3
position is the right place it's possible that the spindle is 90 degree
offset for the #2 position, 180 for the #1 position and 270 offset for
the #4 position.

Now follow that same line of thinking for metric and you may find that
the nut would have to be engaged at the #1 position the first time. The
1.27 position the next time and so on.

John Dammeyer

Automation Artisans Inc.

Ph. 1 250 544 4950

-----Original Message-----
From: 7x12minilathe@...
[mailto:7x12minilathe@...] On Behalf Of steam4ian
Sent: Wednesday, March 14, 2007 3:16 PM
To: 7x12minilathe@...
Subject: [7x12minilathe] THREAD CHASING


G'day all.
On another topic, John (born4something) and I have been discussing
thread chasing dials. If you have a metric lead screw you need a
range of pinions on the dial to suit different threads. This is
tedious. to cut an imperial thread (with metric lead screw) you have
to keep the half nut closed the entire time and reverse the lathe out
between cuts, also tediuos.
There are two common methods to keep the tool "in the groove" for
each pass, namely, using the thread chasing dial or reversing between
cuts.
I think there is a third method, does anybody know of it?

In the wee small hours of the night, my designing time, I dreamt up a
method. It involves using a saddle stop at the RH end of the cut
(assuming R to L cutting). At the end of each pass you dissengage the
half nuts, withdraw the tool and crank the saddle back hard against
the stop. You set you tool and then gently engage the half nuts by
feeling them into position. This last process would be made easier by
a circular clip on the lead screw to set indicate when the screw is
at the same point of rotation corresponding to the first engagement.
The gib for the half nuts would need to be well adjusted.

Comments and advice is sought, over to you.

One good turn deserves another. (Luke6:31 Machinists Bible)
Regards,
Ian




------------------------ Yahoo! Groups Sponsor
--------------------~-->
Yahoo! Groups gets a make over. See the new email design.

----------------------------------------------------------
------~->

Be sure to check out for
small mills and lathes.
Yahoo! Groups Links









---------------------------------
New Yahoo! Mail is the ultimate force in competitive emailing. Find out more at the Yahoo! Mail Championships. Plus: play games and win prizes.


Re: THREAD CHASING

 

Hi Ian,

I have had a knowledgeable response from John Dammeyer but I am not
sure I fully understand it.

Half the time I don't understand myself either so don't feel bad. ;-)


Put a handle on the spindle and install the required for metric gears
onto the lathe and walk through some turns with a piece of tape on one
of the three jaws so you can keep track of it.

You'll find you will be able to engage the lead screw at several places
and the jaw will be at the wrong place for some of them.

Do it for imperial threads and it's always in the right place.

Slow motion....

John Dammeyer


Re: THREAD CHASING

 

G'day John.
I saw the timing of some of your missals; quite late.
With a metric LS the chaser dial does not have the same relationship
to the thread as for imperial. Apart from really odd-ball threads or
threads with TPI much greater than the LS TPI the chaser dial will
always work for imperial even if you can only use one digit as your
reference, eg 12 o'clock.

I have had a knowledgable response from John Dammeyer but I am not
sure I fully understand it. It seems to me that if the saddle is
always in the same starting position and the lead screw at the same
angle for engagement of the half nuts then the outcome is repeatable.
I haven't made a saddle stop yet so I haven't had a chance to try out
my theory. I have a picture in my my mind of an old machinist with a
chalk mark on the last change gear wheel waiting for it to line up
before he engaged the nuts.

I am seeking to come up with a way that doesn't need a chaser dial; I
am sure a methods must exist other than "granny driving" to reverse
out.

One good turn deserves another. (tongue in cheek)
Regards,
Ian

--- In 7x12minilathe@..., "born4something" <ajs@...>
wrote:

Hi Ian,

An extended tag - I'd never interpretted that passage quite that
way!

Just thinking out loud, if you had your RH carriage stop and always
started from there, dropping the half nuts in at the first arrival
at a digit on the dial (don't care what digit) then successive
passes will always retrace as long as you always use the same
digit.
At least, I think that's right - I had a 3 o'clocker last night and
haven't had any caffeine yet!

John


Re: THREAD CHASING

 

Hi Ian,

An extended tag - I'd never interpretted that passage quite that way!

Just thinking out loud, if you had your RH carriage stop and always
started from there, dropping the half nuts in at the first arrival
at a digit on the dial (don't care what digit) then successive
passes will always retrace as long as you always use the same digit.
At least, I think that's right - I had a 3 o'clocker last night and
haven't had any caffeine yet!

John




--- In 7x12minilathe@..., "steam4ian" <fosterscons@...>
wrote:

G'day all.
On another topic, John (born4something) and I have been discussing
thread chasing dials. If you have a metric lead screw you need a
range of pinions on the dial to suit different threads. This is
tedious. to cut an imperial thread (with metric lead screw) you
have
to keep the half nut closed the entire time and reverse the lathe
out
between cuts, also tediuos.
There are two common methods to keep the tool "in the groove" for
each pass, namely, using the thread chasing dial or reversing
between
cuts.
I think there is a third method, does anybody know of it?

In the wee small hours of the night, my designing time, I dreamt
up a
method. It involves using a saddle stop at the RH end of the cut
(assuming R to L cutting). At the end of each pass you dissengage
the
half nuts, withdraw the tool and crank the saddle back hard
against
the stop. You set you tool and then gently engage the half nuts by
feeling them into position. This last process would be made easier
by
a circular clip on the lead screw to set indicate when the screw
is
at the same point of rotation corresponding to the first
engagement.
The gib for the half nuts would need to be well adjusted.

Comments and advice is sought, over to you.

One good turn deserves another. (Luke6:31 Machinists Bible)
Regards,
Ian


Re: THREAD CHASING

 

Hi Ian,

You are making an assumption that when the lead screw is at a specific
point when the spindle is at an equally repeatable location. That's
essentially how the thread chasing dial works. If you were cutting a
thread that required engaging the half nut at any line it means that the
lead screw and spindle are linked in multiples of your lead screw pitch.

But if you are cutting a thread where the #3 position and only the #3
position is the right place it's possible that the spindle is 90 degree
offset for the #2 position, 180 for the #1 position and 270 offset for
the #4 position.

Now follow that same line of thinking for metric and you may find that
the nut would have to be engaged at the #1 position the first time. The
1.27 position the next time and so on.

John Dammeyer


Automation Artisans Inc.

Ph. 1 250 544 4950

-----Original Message-----
From: 7x12minilathe@...
[mailto:7x12minilathe@...] On Behalf Of steam4ian
Sent: Wednesday, March 14, 2007 3:16 PM
To: 7x12minilathe@...
Subject: [7x12minilathe] THREAD CHASING


G'day all.
On another topic, John (born4something) and I have been discussing
thread chasing dials. If you have a metric lead screw you need a
range of pinions on the dial to suit different threads. This is
tedious. to cut an imperial thread (with metric lead screw) you have
to keep the half nut closed the entire time and reverse the lathe out
between cuts, also tediuos.
There are two common methods to keep the tool "in the groove" for
each pass, namely, using the thread chasing dial or reversing between
cuts.
I think there is a third method, does anybody know of it?

In the wee small hours of the night, my designing time, I dreamt up a
method. It involves using a saddle stop at the RH end of the cut
(assuming R to L cutting). At the end of each pass you dissengage the
half nuts, withdraw the tool and crank the saddle back hard against
the stop. You set you tool and then gently engage the half nuts by
feeling them into position. This last process would be made easier by
a circular clip on the lead screw to set indicate when the screw is
at the same point of rotation corresponding to the first engagement.
The gib for the half nuts would need to be well adjusted.

Comments and advice is sought, over to you.

One good turn deserves another. (Luke6:31 Machinists Bible)
Regards,
Ian




------------------------ Yahoo! Groups Sponsor
--------------------~-->
Yahoo! Groups gets a make over. See the new email design.

--------------------------------------------------------------
------~->

Be sure to check out for
small mills and lathes.
Yahoo! Groups Links





THREAD CHASING

 

G'day all.
On another topic, John (born4something) and I have been discussing
thread chasing dials. If you have a metric lead screw you need a
range of pinions on the dial to suit different threads. This is
tedious. to cut an imperial thread (with metric lead screw) you have
to keep the half nut closed the entire time and reverse the lathe out
between cuts, also tediuos.
There are two common methods to keep the tool "in the groove" for
each pass, namely, using the thread chasing dial or reversing between
cuts.
I think there is a third method, does anybody know of it?

In the wee small hours of the night, my designing time, I dreamt up a
method. It involves using a saddle stop at the RH end of the cut
(assuming R to L cutting). At the end of each pass you dissengage the
half nuts, withdraw the tool and crank the saddle back hard against
the stop. You set you tool and then gently engage the half nuts by
feeling them into position. This last process would be made easier by
a circular clip on the lead screw to set indicate when the screw is
at the same point of rotation corresponding to the first engagement.
The gib for the half nuts would need to be well adjusted.

Comments and advice is sought, over to you.

One good turn deserves another. (Luke6:31 Machinists Bible)
Regards,
Ian


Re: 7x12 capability

 

Chris,
The best bet is to find a good supplier of unbranded lathes that come from the same manufacturers as the branded models but cost from ?260 - there's no need to pay more. You can get a model with DRO of the spindle speed and a tailstock lever lock and top quality for 270 sovs. Just got to look in the right place! And if you buy on the internet, eBay etc. go and take a look first before buying.
Hugh

----- Original Message -----
From: mozziesplat
To: 7x12minilathe@...
Sent: Wednesday, March 14, 2007 6:30 PM
Subject: [7x12minilathe] Re: 7x12 capability


Thanks Andy and Ian it sounds like the 7x12 will do the jobs i have
in mind for it so i will be putting an order in soon for iether a
sieg c3 or a chester conquest i think they are the same machine...
Chris

--- In 7x12minilathe@..., andrew franks <andyf1108@...>
wrote:
>
> Chris, I had a 3.25" length of 1" diam. aluminium handy, so I've
just tried facing it in my 3-jaw, without using undue force to
tighten the chuck. In fact, the chucked end was a smaller diam. for a
quarter of an inch, so the effective grip was on less than 0.5" of
the job. Using modest (3 thou or so) increments, it faced up nicely -
can't see any appreciable light getting through when holding it up to
the window, against a straightedge.Would be a long job, though, if
there was much metal to be removed to achieve the right length, and
a travelling steady, as Ian recommends, would enable more ambitious
cuts.
> Andy
>
>
> mozziesplat <katiechris4evr@...> wrote:
> --- In 7x12minilathe@..., "steam4ian"
<fosterscons@>
> wrote:
> >
> > G'day Moszziesplat.
> > The job is well within the capacity of the 7x12 lathe. My concern
> is
> > the overhang from the chuck. There is a risk that the work could
> skew
> > in the chuck due to the cutting forces. Being aluminium doesn't
> help,
> > it is softer to hold. If the work was any longer I would
definitely
> use
> > a fixed steady to give support at the work face. Use a steady to
be
> > sure. Consider getting steadies with the lathe, often they come
as
> a
> > cost effective package.
> > BTW, with an handle like Mozziesplat and spelling Aluminium
> correctly
> > you must be Australian.
> >
> > One good turn deserves another.
> > Regards,
> > Ian
> >
> > --- In 7x12minilathe@..., "mozziesplat"
> > <katiechris4evr@> wrote:
> > >
> > > I'm thinking of buying a 7x12 minilathe but i need to know if
the
> > > standard chucks are cabable of holding 3 inch lengths of 1 inch
> round
> > > aluminium stock tight enough so that i can face both ends off.
> > > I would be a complete novice to this hobby hence the simplistic
> > > question.
> > > Could anyone please advise.
> > >
> >
> Cheers Ian the work skewing due to the tool forces at the end of
the
> work were exactly my concerns. What is the maximum diameter of
stock
> that will fit through the fixed steadies ... You chaps down in
> Australia still spell aluminium correctly like us in the uk, the
> reason for my handle is another story that doesnt involve dead
> insects on your windscreen/shield?
> regards,
> chris
>
>
>
>
>
>
> ---------------------------------
> Now you can scan emails quickly with a reading pane. Get the new
Yahoo! Mail.
>
> [Non-text portions of this message have been removed]
>






------------------------------------------------------------------------------


No virus found in this incoming message.
Checked by AVG Free Edition.
Version: 7.1.413 / Virus Database: 268.18.10/720 - Release Date: 12/03/2007


[Non-text portions of this message have been removed]