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SR-40 Mechanical Assembly Picts


Chuck Carpenter
 

SR-40 Folks,

Finished the mechanical assembly and posted a couple of pictures for show and tell.

The enclosure is an LMB CR-321. The board is mounted vertical for access to both sides. The supports are L-brackets made from some aluminum angle.

I need to do some rework on the one support. It hits the pads where the audio signals connect. Maybe an insulator too. The holes mounting the board were thread formed using a 4-40 screw. Don't tap the holes -- it removes the metal and the epoxy fiberglass won't hold a thread.

The LED is now panel mounted and DIP pins were used for the crystal and the two feedback capacitors for the oscillator. I used manhattan pads for the off-board connections.

I found that the use of very fine solder was much needed. The pads are small. The stuff I used is .015 silver bearing that I found at RS.

Tony Parks mounted the surface mount parts for me. My hands have gotten too shaky for that many pins that close together...[g].

Now to get it wired up and see if it really works!


Chuck Carpenter, W5USJ, Point, TX -|- Rains Co. -|- EM22cv -|- 72 es 73
50 years -|- 19 - K2OFN and 31 - W5USJ -|- Most fun = QRP since 1984.
www.w5usj.com hosted by Hamnutz.com -|- NeTxQRP www.netxqrp.com


EricJ
 

Looks good, Chuck. Mounting it vertical is a great
idea. I think I'm going to do that with a Rock-Mite,
too!

Eric
KE6US
www.ke6us.com

--- Chuck Carpenter <w5usj@...> wrote:

SR-40 Folks,

Finished the mechanical assembly and posted a couple
of pictures for show
and tell.

The enclosure is an LMB CR-321. The board is
mounted vertical for access
to both sides. The supports are L-brackets made
from some aluminum angle.

I need to do some rework on the one support. It
hits the pads where the
audio signals connect. Maybe an insulator too. The
holes mounting the
board were thread formed using a 4-40 screw. Don't
tap the holes -- it
removes the metal and the epoxy fiberglass won't
hold a thread.

The LED is now panel mounted and DIP pins were used
for the crystal and the
two feedback capacitors for the oscillator. I used
manhattan pads for the
off-board connections.

I found that the use of very fine solder was much
needed. The pads are
small. The stuff I used is .015 silver bearing that
I found at RS.

Tony Parks mounted the surface mount parts for me.
My hands have gotten
too shaky for that many pins that close
together...[g].

Now to get it wired up and see if it really works!


Chuck Carpenter, W5USJ, Point, TX -|- Rains Co. -|-
EM22cv -|- 72 es 73
50 years -|- 19 - K2OFN and 31 - W5USJ -|- Most fun
= QRP since 1984.
www.w5usj.com hosted by Hamnutz.com -|- NeTxQRP
www.netxqrp.com



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