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[O-14] Re: Chipped Lister
Frank Sharp
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-----Original Message-----
From: bflude [mailto:bflude@...] How well does she run on DCC? Bill, It's in place but not wired yet, I'll keep the reports coming. I normally use Zimo chips, but they don't go small enough, this is my first Digitrax, but I understand from various web sites that the combination works O.K. Frank |
Frank Sharp
I have loaded some photos into the photo section in a file called
Lister. By some miracle they seem to be a sensible size, I only wish I could remember how I did it! Lister 1 Top view, you can see that I have cut part of the footplate away under the gear box. The red is the sleeve on the chip, will you notice it when it's painted black? Lister 2 This is the coupling pocket, drilled out, ground into a slot and cleaned up with a fine file Lister 3 The motor is the one supplied with the kit, I am worried that the clearance between the brushes and the engine cover is so tight that I might get shorts. With a DCC chip this will be fatal. Lister 4 Branchlines new micromotor, just positioned to show how much more clearance there should be. I have e-mailed Branchlines who say it is rated at a maximum of 0.75 W at 12 volts, so it can draw 60 mW. However Branchlines say that the windings are very fine and that it certainly isn't recommended to run it at that for long. I won't be doing anything which will make it so the old motor won't still fit. Lister 5 The modified chassis block, the light catches where I have filed it away Lister 6 Lister 2 was the modified coupling pocket, I have cut the pivot off the Kadee and drilled a hole through the top of the coupling pocket, and then drilled the hole in the coupling bar to match. My intention is to drill into the end of the shortened coupling bar, and put in a short length of wire. I think I can find room then for a Slaters buffer spring to act to centre the Kadee. Lister 7 Drawing of the footplate, I've cut away the green area. That's progress so far, I know one or two are holding off DCC because you aren't supposed to be able to do Roy's Lister, but I reckon I'm well on the way to getting it done. Further Episodes to come. Frank |
Frank Sharp
A bit more progress to report. If you looked at the last photos I added,
you will have seen that in one I had cut down the Kadee coupling and drilled a hole through it. Since then I drilled another hole straight into the end of the stub beyond the first hole, and Araldited a piece of wire into it. Once set the coupling was pushed through the coupling slot, the wire bend down (towards the track) and cut to just over 1 mm in length. A Slater's buffer spring was the Adaldited across the wire. See Lister 9 A cut out has been made in each end of the chassis block for the spring, see Lister 8 I have unsoldered the function wires from the chip. To do it I have had to remove the shrink wrap, but have replaced it with black which saves painting it. I had looked at trying to give the driver a working (glowing) fibre optic cigarette and a working hurricane lamp on the footplate, both DCC controlled. I think it could be done, but what the hell, it's Christmas..it's a new year challenge for someone. I'm partly through painting, and then it is just assembly. I have decided to try to keep the original motor and to shield the brushes under the motor cover. Next pictures should be completed model, I doubt it will be ready for the new year, but hopefully early next week/month/year Frank |
Frank Sharp
About half an hour ago it made its first faltering steps under DCC
control. Faltering because there's a bit of paint on the wheels and the steel track is prototypically rusty. I've posted the last photos, sorry one is a bit short of depth of field. It is painted a bit darker than it looks in the pics, I've lightened in photoshop to show the detail. I still daren't run it with the motor cover in place. I'm going to have to fit some reliable insulation over the motor terminals first. There isn't much space. I'll sort that out, give it a touch of plastic safe oil or thin grease in the gears and then get it weathered and programmed. Frank |
Very nice work -- thanks for sharing. As we are babysitting our 3 grandkids (2.5 year old twin boy and girl and 6 month old boy) in kind of cold but very wet Chicago, your work has brightened my day!
Bill Uffelman Frank Sharp <Frank.J.Sharp@...> wrote: About half an hour ago it made its first faltering steps under DCC control. Faltering because there's a bit of paint on the wheels and the steel track is prototypically rusty. I've posted the last photos, sorry one is a bit short of depth of field. It is painted a bit darker than it looks in the pics, I've lightened in photoshop to show the detail. I still daren't run it with the motor cover in place. I'm going to have to fit some reliable insulation over the motor terminals first. There isn't much space. I'll sort that out, give it a touch of plastic safe oil or thin grease in the gears and then get it weathered and programmed. Frank __________________________________________________ Do You Yahoo!? Tired of spam? Yahoo! Mail has the best spam protection around |
Frank Sharp
I had intended that yesterday's postings would be the end of this saga,
You're all probably sick of seeing Chipped Lister popping up. However, when I tried to get some insulation which I would regard as durable, i.e. not just electricians tape, over the motor I found it difficult to get the engine cover to sit down square. It must be possible, others have obviously done it. The cover stands up on some short legs, leaving a gap under the engine cover at the sides. I assume this was to clear the motor as the drawings in 'Narrow Gauge & Industrial Modelling Review No. 58 don't show this gap. No doubt Roy used the smallest motor he could get at the time. Anyway, if you have been following this tale, you will know that I have a smaller motor on hand, ex Branchlines. This morning I have fitted that motor. The kit motor comes with the worm attached, a very quick waft with the gas torch loosens the adhesive. The new motor shaft is only 1mm diameter but Sharman make 1.5 to 1 reducing bushes so I was able to fit the worm to the new motor. I drifted the holes for the motor screws in the footplate and chassis inwards a touch. What is critical is the length by which the worm stands away from the motor base, note from the base, not from the bearing bush on the new motor. The screws need shortening a fraction, Branchlines say they must not go more than 1 mm into the motor body. You will need to shorten the shaft on the worm end and virtually remove it on the other end. A bit of fiddling and it's running fine, drawing about 20 to 30mA. I have been able to shorten the legs on the engine cover so there is no longer a gap at the sides. Happy New Year to All Frank |
Roy Link
The motor housing of my LISTER kit should fit snugly over the motor, just as
per the real thing. It does NOT 'stand up on short legs' - these only serve to locate the housing on the bed casting. Providing the plastic brush housing on the motor is shaped as shown in the instructions the housing will fit. I've built plenty of these with no problems at all. Roy |
Frank Sharp
Roy,
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You won't believe it but I missed that bit about shaping the brush housing. It's taken a few moments to spot it on the chassis block diagram this morning, but that might have something to do with a late night. Typical for me is to do the 'difficult' and miss the obvious. The motor is changed now, and it runs O.K. so I'll leave it as it is. I'm a bit happier with the extra clearance of the wiring, especially as a short there would probably burn out the chip. I've arranged the pickups to run on top of the treads, so it acts as if it's slightly sprung, and it runs like a dream. With this springing effect and the weight, as long as the track is clean the pickup is totally reliable, which with something running this slow is essential. It isn't going to be racing round and round a circuit, so this smaller motor should be fine. Frank -----Original Message-----
From: Roy Link [mailto:royclink@...] The motor housing of my LISTER kit should fit snugly over the motor, just as per the real thing. It does NOT 'stand up on short legs' - these only serve to locate the housing on the bed casting. Providing the plastic brush housing on the motor is shaped as shown in the instructions the housing will fit. I've built plenty of these with no problems at all. Roy |
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