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Re: IC7000 no HF Transmit


 

I appreciate all the instructions and advice from Andrew, JD and James. ?

It has been a few days since I last did any testing. ? So far, I have found nothing that is causing the output power to be so low. ?

I did go back and check the DRIVER/FINAL IDLING CURRENT as defined in section 4-4 of the service manual.? The idle current is set to 2.5A for the driver and HF-1 and HF-2.? Then I checked the voltage at the base of each PA transistor.? I observed the following:

Q301 = 4.3V
Q302 = 2.4 V

What can cause these to be different? ?
I do see that the output signal at each drain is not a clean sign wave. ?(See attached). Then, the combined signal at the output of transformer L305 seems to show two out of phase signals.

Any suggestions?

Thanks again
Tommy KF4RWG

On Sat, Feb 1, 2025 at 12:58?PM Tommy Wooten via <kf4rwg=[email protected]> wrote:
I have done a little more troubleshooting around the LPF final filter section.? I unplugged the cable from the main board to the PA.? I set the freq to 14.2 MHz.? I separated the output of L305 transformer and injected a 14.2 signal into C327 and looked at ant1 with a scope.? When I pushed tx the signal is seen at a reduced level at ant1.? I also saw the signal reduce at the input when tx is activated.? The signal level was 7 volts and is reduced to 3.5 volts when tx is activated.

I also saw 0 ohm resistance of the tx path of the RL801 at tx.? I also saw 0 ohms resistance inward side of C327 and C972 at tx.

I just chose 14.2 but all the filter paths are similar.

Please provide comments and suggestions.

Thanks
Tommy



On Fri, Jan 31, 2025 at 3:22?AM Andrew Lenton via <a=[email protected]> wrote:
20% high does not sound too bad!!

It is when they drop low and you lose 90% will be the issue.

73

Andrew

?Get BlueMail for Android ?

On 30 Jan 2025, 20:28, at 20:28, "Tommy Wooten via " <kf4rwg=[email protected]> wrote:
>JD
>I think Andrew suggested that capacitors may be the issue.? There are
>two
>large smt capacitors in the filter section after the PA section.? I
>removed
>these and measured them.? The result is as follows:
>C327 = 942 nF
>C972 = 811 nF
>
>These are rated at 680 nF and measure 20 to 30% high in value.
>
>I will check other caps in the path before the driver.
>
>Any thoughts?
>
>Tommy
>
>
>
>
>On Wed, Jan 29, 2025 at 1:02?PM J.D. Barron via
><jeter.d.barron=
>[email protected]> wrote:
>
>> RL801 may not be making good contact. You can check the levels with
>your
>> scope. I would use SSB and whistle in the Mike for tracing to keep
>the
>> power dissipation low.
>>
>> On Wed, Jan 29, 2025, 11:51?AM J.D. Barron via
><jeter.d.barron=
>> [email protected]> wrote:
>>
>>> Take a good look at RL801
>>>
>>> On Wed, Jan 29, 2025, 11:06?AM Tommy Wooten via <kf4rwg=
>>> [email protected]> wrote:
>>>
>> JD
>>>>
>>>> I was able to access each of the relay leads from the top side of
>the PA
>>>> board.? I found that each relay had the 14VR supplied at the relay
>coil.
>>>> The voltage is 10.5V and falls to 9.2V when tx is activated.? I
>verified
>>>> that L1 thru L7 leads were 10.5V and dropped to 130mV (gnd) when
>activated
>>>> by the appropriate band selection.? PHT8 at RL801 acted same when
>tx is
>>>> activated.
>>>> All gnd readings were 130mV except RL941 read 363mV as an
>observation.
>>>> All relays seem to click appropriately when each band was selected.
>>>> I cannot access IC981 since it is on the bottom side of PA.? But
>from
>>>> the info above it indicates it is working correctly.
>>>>
>>>> This does not explain why I was able to see 6W at the output of
>L305 but
>>>> I see negligible power when it passes through the filters.? There
>must be a
>>>> short or open in path.
>>>>
>>>> No smoking gun yet!
>>>>
>>>> I won’t stop until I find the issue or tear something up.
>>>>
>>>> Thanks
>>>> Tommy
>>>>
>>>> On Tue, Jan 28, 2025 at 5:45?PM J.D. Barron via
>>>> <jeter.d.barron=[email protected]> wrote:
>>>>
>>>>>
>>>>> (PA 1) The RF comes from L305? through HF03 to RL-801 (PA 2)
>(changes
>>>>> from orange to blue and out through (A). to
>>>>> (PA 3) the bandpass filters. There are a pair of relays that have
>to be
>>>>> energized for each frequency band. The input relays are controlled
>by L1 -
>>>>> L7 (Bus line 3) from the (PA 3) Q980 - Q987 by the outputs from
>IC981.
>>>>> (Powered by 3R3V)
>>>>>
>>>>> 14 VR provides the operating voltage for these relays and the
>output
>>>>> relays. (At this point I have to say I have not looked long enough
>and hard
>>>>> enough to understand how the output relays are activated but they
>must be.)
>>>>> as each band is selected by L1 - L7 going low.
>>>>> VR14 comes from RL701 output through L981 and resistors R1002 (150
>ohm)
>>>>> and 1003 (180 ohm) (paralleled). This line also provides power to
>RL801
>>>>> which would also stop the RF power from getting to the bandpass
>filters
>>>>> HF03 (Orange) to A (Blue). If R1002 and R1003 were open this would
>cause
>>>>> this problem as well. One of the anti-flyback diodes shorted could
>take out
>>>>> these resistors
>>>>>
>>>>> I think that as each L1 - L7 goes low that low is transferred via
>the
>>>>> blue line to the normally closed contact on the relay below to
>ground on
>>>>> the unenergized relay (I think).
>>>>>
>>>>> I would verify that the VR14 voltage is present first and then -
>if
>>>>> present
>>>>>
>>>>> I would look for the L1 - L7 signals being pulled low by Q980 -
>Q987.
>>>>> end then If switching I would look to
>>>>> The outputs on IC981.
>>>>>
>>>>> I believe you will find the problem in this area as you are
>drawing
>>>>> current indicating power being produced (unless the current is not
>in the
>>>>> 1-3 Amp range in SSB no modulation idling current).
>>>>>
>>>>> Since the power is not going through L961 the FOR / REV (SWR)
>>>>> transformer and being read by IC060 (JFOR) the RF drive is going
>to the
>>>>> point of current limit and cannot be adjusted in any carrier mode
>with the
>>>>> power adjustment.
>>>>>
>>>>> Just my best guess without making some measurements, but this is
>where
>>>>> I would start.
>>>>>
>>>>> Good luck and best regards.
>>>>>
>>>>>? JD
>>>>> KE4MD
>>>>>
>>>>>
>>>>>
>>>>>
>>>>>
>>
>>
>
>
>






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