I did have an idea, which may or may not work:
It's not a replacement for plated through holes, but may address the same problem.
I was working on a strictly mechanical basis, which meant eyelets or jumper wires
Eyelets have a history of being badly soldered and not being as permanent as people would want.
What I thought of was an automated system that would push a piece of soft copper wire into a hole.
From the bottom it would be center punched to swage it in the hole (and it wouldn't be flush)
Then at the top, cut off a bit above flush, and swaged to cover the top pad as much as possible.
What I'm thinking of is effectively a solid rivet.
While I was thinking of this reply, I thought that a wire protuded through the board, then bent at right angles.
Then at the top, cut off the wire above the surface (distance matters!), then bend the wire over to make a C shaped jumper between top and bottom layers.
The idea is that this could be automated with a special setup that had the appropriate wire benders as needed.
Solder that, and you've got a better solution, I think.
Harvey
toggle quoted message
Show quoted text
On 6/12/2020 6:53 PM, Jim Higgins wrote:
Received from Matheus Costa via groups.io at 6/12/2020 15:16 UTC:
There are another method that don't use calcium hypophosphite. It's in this site (in portuguese, but google translate can be effective to get the essential):
Anyway, in that site there are a homebrew solution to manufacture calcium hypophosphite too.
Best regards
Matheus
The method at this site starts with Sodium Hypophosphite, which is as much a controlled substance as Calcium Hypophosphite.
Jim H