Got it ..thanks.? Now I can see the very obvious "gap" at the contact point as well.
On Thursday, February 16, 2023 at 10:23:53?AM PST, Chris Clifton <clifton.christopher@...> wrote:
I've just got this switch assembly from an L-100 out of my loft.
If you very gently press where my screwdriver is, that pushes the
spring below the actuator inwards. That makes the part of the
spring above the actuator move outwards. The normal range of
movement is quite small, a millimetre or so. You only need to
change the position of the spring by a fraction of that to make a
difference.
On 16/02/2023 17:57, Chris Clifton
wrote:
Yes, the clear plastic part is what actuates the contacts, the
springs (1) in your photo. The contacts open when the dimple in
the spring moves into the cavity in the actuator. When the
actuator is moved so that the dimple in the spring is on the
land between cavities, this pushes the spring outwards to make
contact with the fixed contact (3) in your photo. What I have
found from experience is that if a switch doesn't make good
contact after treatment with switch cleaner, pressing the narrow
part of the contact spring slightly inwards with the tip of a
small screwdriver causes the end of the spring to move outwards,
making a better contact when switched on. A very small movement
is usually sufficient.
The actual contact point can be seen in your first photo. On
the end of the spring (1) you can just see the ends of a pair of
(palladium?) contact wires just under the fixed contact (3).
These contacts are actually very similar to the key contacts in
the manuals of Hammond organs. Small pieces of semi-precious
metal wire spot welded onto the contacts.
On 16/02/2023 16:47, Wayne Tarling
via groups.io wrote:
Thanks Chris ....now I can
proceed with a little confidence ...but one simple question
....where are the actual contact points?
I was able to take a few
photos of what I believe is the contact area ..."from one
side".? There are two conditions, the first is "make" and
the other is "break" (B)
I have looked at the switch
assembly for closely. The "outer boards" appear to be only a
"non-conductive mounting method" for the terminals (4) on
the outside and perhaps the "springs" (1 ?) which you
referred to.? ? The arrow marked "2" is the slider which has
cavities milled into it.? The arrow "1" shows what's called
a detent feature, but in this case it is the method of
pushing and releasing this "spring" which is making and
breaking contact ...which is truly hard to see. Hence the
second photo (B) which the detents are released into the
milled pockets (seen in the first photo) ....and supposedly,
the actual contact point "3" is broken (?).? You can see a
little bit of a "shadow line" as if there is now a "gap" in
this condition.
The third unmarked photo is just a crop of the photo
above it, trying to get a closer "look" at this contact
point area.