¿ªÔÆÌåÓý

ctrl + shift + ? for shortcuts
© 2025 Groups.io

Re: X-77-Tonewheel Generator - BEARINGS - LUBRICATIONS - UPDATE-15FEB23 - switch problem?


 

¿ªÔÆÌåÓý

Yes, the clear plastic part is what actuates the contacts, the springs (1) in your photo. The contacts open when the dimple in the spring moves into the cavity in the actuator. When the actuator is moved so that the dimple in the spring is on the land between cavities, this pushes the spring outwards to make contact with the fixed contact (3) in your photo. What I have found from experience is that if a switch doesn't make good contact after treatment with switch cleaner, pressing the narrow part of the contact spring slightly inwards with the tip of a small screwdriver causes the end of the spring to move outwards, making a better contact when switched on. A very small movement is usually sufficient.

The actual contact point can be seen in your first photo. On the end of the spring (1) you can just see the ends of a pair of (palladium?) contact wires just under the fixed contact (3). These contacts are actually very similar to the key contacts in the manuals of Hammond organs. Small pieces of semi-precious metal wire spot welded onto the contacts.

On 16/02/2023 16:47, Wayne Tarling via groups.io wrote:

Thanks Chris ....now I can proceed with a little confidence ...but one simple question ....where are the actual contact points?

I was able to take a few photos of what I believe is the contact area ..."from one side".? There are two conditions, the first is "make" and the other is "break" (B)

I have looked at the switch assembly for closely. The "outer boards" appear to be only a "non-conductive mounting method" for the terminals (4) on the outside and perhaps the "springs" (1 ?) which you referred to.? ? The arrow marked "2" is the slider which has cavities milled into it.? The arrow "1" shows what's called a detent feature, but in this case it is the method of pushing and releasing this "spring" which is making and breaking contact ...which is truly hard to see. Hence the second photo (B) which the detents are released into the milled pockets (seen in the first photo) ....and supposedly, the actual contact point "3" is broken (?).? You can see a little bit of a "shadow line" as if there is now a "gap" in this condition.

The third unmarked photo is just a crop of the photo above it, trying to get a closer "look" at this contact point area.

Join [email protected] to automatically receive all group messages.