In a recent Shure fatboy rebuild from 1941 and 1943 the re-plating of
the zinc frames were called for, but it was up to me first to get rid of years
of nicotine build-up from chain-smoking radio broadcast announcers,
close-talking and leaving their smelly shpit in and on the mic elements.
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(Cigar smokers invariably spit tiny chunks into the grills.)
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The mics were both BC types ?with three or four layers of cloth and
fine copper metal screen in between, so they ?did a great job of? collecting.
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All the inside components were trashed. The mic elements and magnets,
floating on the springs, were utterly gone. The springs, not stainless or phosphor
bronze, crumbled into a primordial ooze that turned into a miniature
coal mine of solidified tar.
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After getting all the screws and parts out, the mic shells were boiled
in a mixture of kerosene and Methyl Ethyl Ketone using a boiling jacket
and a small tub from a lab bench. The last material to let go was
the contact cement globs ?adhering the inside fabric shells and
screens to the castings.
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The solvents were replaced three times during the 48 hour process, and
each time save the last, smelled like an elevator with cigar smokers
stuck inside it. I felt like coughing myself. You know BC mics had
cough buttons, yes?? No wonder. I could almost feel the congestion
building up. I started out in BC engineering as a studio tech and
you know who was customarily assigned mic chores, which were
especially odious when having to deal with 77’s with their HV supplies
melting down from goo in the ribbons.
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Hal Mandel
W4HBM