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Re: A3-31 roller issue

 

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Rod,
Thank you for that! Help me understand what is included in ¡°annual maintenance,¡± and does Felder offer a maintenance manual?
I do have an excellent dust collection system, but other than some cleaning out of the machine, I have not done any annual maintenance as you suggest. So I¡¯m wondering if I¡¯m due for a check up.

Chris Rozycki?

On Jan 28, 2025, at 3:30?PM, rodsheridan via groups.io <riderofgallifrey@...> wrote:

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Hi Christopher, I've owned one for 17 years without issue and serviced many of the A3 machines.? I've run into that problem twice from people who forget to run dust collection, or forget to do annual maintenance.
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Enjoy your C3............Regards, Rod.


Re: A3-31 roller issue

 

Hi Christopher, I've owned one for 17 years without issue and serviced many of the A3 machines.? I've run into that problem twice from people who forget to run dust collection, or forget to do annual maintenance.
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Enjoy your C3............Regards, Rod.


Re: A3-31 roller issue

 

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I have a C3-31 and now I¡¯m worried. Any thoughts from all of our experts on why or how this may have happened in the first place?
- poor design?
- poor manufacturing?
- lack of maintenance?
Any thoughts would be helpful I think.
BTW - nice job fixing it!?
Chris Rozycki?

On Jan 28, 2025, at 2:23?PM, cms.sanderson via groups.io <cms.sanderson@...> wrote:

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Thanks guys, I bit the bullet and took the assembly unit out only to find the threaded rod plastic block (item 7) was blocked with loads of sawdust. When I started the job I noticed this plastic cover had become dislodged which I highly suspect caused the issue by allowing dust to enter.
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<IMG_4347.jpeg>
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For anyone needing to tackle this in the future I was able to take out the assembly unit in about 2hrs with limited machine maintenance experience and no special tools. No need to remove the tables or pull the pulley off the cutterhead. Rather than realigning the tables after reinstalling I realised I could align the cutterhead to the previously calibrated tables by tightening two bolts on each of the bearing blocks, checking knife clearance with the outfeed table and then tapping each block a fraction until the clearance was perfect on both sides.


Re: A3-31 roller issue

 

Thanks guys, I bit the bullet and took the assembly unit out only to find the threaded rod plastic block (item 7) was blocked with loads of sawdust. When I started the job I noticed this plastic cover had become dislodged which I highly suspect caused the issue by allowing dust to enter.
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For anyone needing to tackle this in the future I was able to take out the assembly unit in about 2hrs with limited machine maintenance experience and no special tools. No need to remove the tables or pull the pulley off the cutterhead. Rather than realigning the tables after reinstalling I realised I could align the cutterhead to the previously calibrated tables by tightening two bolts on each of the bearing blocks, checking knife clearance with the outfeed table and then tapping each block a fraction until the clearance was perfect on both sides.


Re: Blade to Fence Capacity on BF6-41 w/retrofit fence

 

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Hi Louis,

Please sign your post so we know who we are addressing. I assume you are Louis from your email.

I am responding out of courtesy since no one has responded. I think this is likely because you have modified your machine and you probably know it best. Some have reduced the length of the fence rod on their Felder for various reasons with no issues that I am aware of.

Since you have modified the machine, it may be best to share some pictures of the relevant areas of your machine so the experts may be able to share thoughts on the possible unintentional consequences, if any.

Hope this helps,

Imran Malik
IAM Wood Creations

On Jan 28, 2025, at 9:51?AM, Mathelo via groups.io <louis@...> wrote:

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Any opinions on this?


Re: Replacement of internal dust hose is K3 Hammer slider

 

Hi Jim, I just bend the 4" polyurethane hose with 2 pairs of Lineman's pliers into a rectangular end rather than round.
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Regards, Rod.


Re: A3-31 roller issue

 

Hi Chris, the feed rollers are located in plastic blocks with a threaded rod, item 7 in the drawing.
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They can break, or get jammed in the cutter bearing housing item #30.
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I would start there.
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Regards, Rod.
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Re: Blade to Fence Capacity on BF6-41 w/retrofit fence

 

Any opinions on this?


Re: Adjusting Phase Perfect?

 

To follow-up on this thread, Felder did replace the brake board a week ago. So far that has fixed my issue. It was not a voltage problem, or a blade problem, but was a defective electronic part.
--
John Hinman
Boise ID
Kappa 450X and A941


Re: A3-31 roller issue

 

Chris, if this was my machine the level of doubt I would have on using it would always eat away at me.

Given that I would suggest checking its seated correctly, and then adjusting from the zero tension position. Its been a minute since I sold my A3-31, but I recall it being relativley straight forward with a set of 1-2-3 blocks.
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-Karl


Re: Levelling Feet/Bolts or blocking locations Locations - CF 741 S

 

Whilst I havent levled a CF741 specifically, the location in the chassis for installing leveling feet is usually right next to where the shipping brackets woul have been installed. I've been happy with the McMaster "Glass Filled Nylon" swivel leveling feet ()

I went M10, but I found on my AD941 some of the holes were bored much larger, so make sure to get some decent thickness fender washers if the holes arent as consistent.

-Karl


A3-31 roller issue

 

In the process of calibrating a used A3-31 and stumbled upon an issue with the planer feed roller. The right side is too high and for some reason doesn't rest on the support bolt (see the gap in the photo). The spring feels fine so wondering if it's not seated properly. Presumably the only way to access the top of the adjustment screw/spring is to take the the entire cutterhead/feed roller unit out?
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Right side that has the issue
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Left side is fine


Extent of the alignment issue :(



Chris


Levelling Feet/Bolts or blocking locations Locations - CF 741 S

 

Hi There,
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I have being looking thorough the manual (User Manual and Schematics) for where the levelling bolts are located on the machine. I am having a challenge to set the beds coplanar and also level, and after some adjustments they appear to be falling out of position again after some time.
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I have noticed this when I had to make some adjustments on the slider to fix a toe out issue (another recent topic) and found that maybe one of the levelling bolts is missing. Might this be a position of an optional mobility device??.
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I am not sure if I just need to block it up or use the bolts, or both, but it does concern me a little that there is only one bolt on the floor on the planer side, under the on-off switch. I have a feeling that its best to position block under the 6 corners (4 under the Saw spindle frame and 2 under the planer outside frame. A technician once told me never move the machine unless? the Planer table was raised so all the heavy load rests on the main Spindle/Saw table frame, which makes sense that no blots are located under the planer side except of one to keep it from going into twist against the main frame.?
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Any ideas from others who may have found this would be helpful.
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Many Thanks
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Colum
CF741, AD 741, K700S, FB 710/510, RL 160 and 2x AF22.
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Re: Kundig Uniq

 

Steve,
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Thanks for being a pioneer here!? I got mine after a bit of a wait.? For something that was made one off from Kundig this was downright cheap.
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Not sure if you have longer arms than I do Steve, but getting it bolted on was quite the challenge in contortion.? Sadly, It needs about a 4" riser block to work with a comatic DC30 and the regular stand.
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Maybe some maple and some long M10 bolts.? So close, but I will get it working!
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Something for next weekend.
PK


Re: Replacement of internal dust hose is K3 Hammer slider

 

Usually STL is the file format.

Brian Lamb
blamb11@...
lambtoolworks.com


On Sunday, January 26, 2025 at 04:55:42 PM MST, Mathelo <louis@...> wrote:


I have no idea about file format with 3D files. I'm new to 3D printing and I was hoping it would give me something I could start with but I'm sure it would have to be adjusted for my saw. Might be whatever your friend Matt can provide.


Re: Replacement of internal dust hose is K3 Hammer slider

 

I have no idea about file format with 3D files. I'm new to 3D printing and I was hoping it would give me something I could start with but I'm sure it would have to be adjusted for my saw. Might be whatever your friend Matt can provide.


Re: Replacement of internal dust hose is K3 Hammer slider

 

Mathelo, I will get in touch with Matt tomorrow about the 3D file. You might have to tell me what format works for you. Also, the response may be a bit delayed, as he does not work daily.?
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Ironically, I realized this morning after making a few cuts on the Hammer B3 (not K3, I mis-wrote!) that there was a bit of new dust under the saw. Investigating, it turns out the front portion of the 3D printed part was dangling down. The pressure on that portion with only the tuck tape support was inadequate, and the plastic broke. I pulled it all off and drilled the 3 holes in the collection chute & finally screwed the part in. It's not a perfect fit; there's a slight gap, 0.5~1mm in places. Some tuck tape will be used to seal it better.?
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Hopefully, the screws will ensure a long trouble free life.?
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Re: Replacement of internal dust hose is K3 Hammer slider

 

I'm interested in getting the file. I'd have to modify it for my BF6-41 but this is exactly what I was looking for.


Re: Replacement of internal dust hose is K3 Hammer slider

 

Imran Malik -- Your adapter looks like it works well. It is similar to one I have been using for about a year.?
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This is on a Hammer K3 that's at least 10yo. I always felt the single biggest dust extraction bottleneck was the connection to the hole at the collection chute in which the saw blade spins: A rigid tapered rectangular shape connecting to a round hose. HUH? Just dumb.?
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The dust extraction was never great but got worse as the rubber/plastic of the hose aged. Tilting the blade was sure to cause the hose to fall off, resulting in a stream of swearing & digging into the machine to reattach the thing. Always good for some scratches & blood on the hands or arms.
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So... recently the local public library established a FabLab that's more or less free for residents/members. When the hose above fell off yet again, I thought hard about how to improve it if I could make a connector of any shape or size. Something that would improve the aerodymaic flow, be secure, and stay on regardless of blade tilt.
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A few drawing later, I dashed off to the FabLab and conferred with one of the fellas who works there.
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This is the end result:
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A single piece that combines a tube with rectangular portion that has a slot opening and flange. The latter connects to the collection chute and re-directs the dust 90 degrees down the tube, via a round exit that connects easily to the flexible exhaust hose.
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Here are actual pics:
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IIRC, screws were intended to secure it all, but I only used a bit of tuck tape for a trial. The? fit was tight enough. It's been a year & the thing has never fallen off just keeps on working without complaint even with multiple instances of tilting the saw blade for miter cuts.
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I was a bit concerned that the right angle turn would impede airflow, so some smoothing was done internally at that corner. That might be why dust extraction is much improved, or maybe it wasn't necessary. Whatever. It works very well.?
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If anyone is interested, I'll get you in touch with Matt, the guy at my local FabLab, about getting the 3D print file. If your version is different, it seems easy enough to modify the file as necessary as long as Felder/Hammer hasn't veered to a different design altogether.


Blade to Fence Capacity on BF6-41 w/retrofit fence

 

I have a BF6-41 with a Delta Uni-Fence that I installed many years ago. I'm generally happy with it.
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However, the rail that the fence rides on protrudes almost 26" past the jointer. This gives me a large capacity - 50", but I don't think I've ever used it. Anything this large, and I'm just going to use the slider. So I'm looking to cut this back. I can take off 22" and I'd still have 30" between the blade and the fence and only 4" or so protruding past the jointer.

What do you think?
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Thanks in advance.