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Re: Blade Guard for K3 Winner

 

Can you lower the riving knife? It does not need to be above the blade.

I had a Shark Guard on my old UniSaw. It was well made, but a bit fussy to use because my old saw did not have an actual riving knife. I had to manually adjust the height of the guard when I changed blade height. That is not the fault of the Shark Guard. My Shark Guard had the optional anti-kickback pawls.

I¡¯d look for an overarm guard instead of one that mounts on the riving knife. It is much easier to get it out of the way for set-ups and for slots and dados. I believe there are versions that do not actually connect to the saw.
--
John Hinman
Boise ID
K700S and A941


Re: Blade Guard for K3 Winner

 

Shark guard
Dave Davies

On Sat, Jan 27, 2024, 12:29 PM Jim Fleming <jameshfleming@...> wrote:
After a scary-close call, I am looking for suggestions for a better-than-the-factory blade guard and dust pickup for my K3 slider.? The factory-designed blade guard hangs off the top of the riving?knife.? The top of the riving knife is above the blade.? This creates an unguarded triangle at the rear of the blade, at least at high blade settings, and permits dust leakage.? See attached photo.? The factory guard dust port is very small and not very effective.? I am also looking to replace my shop-made ZCI which had a short lifespan.? Suggestions appreciated.


Re: Basic spindle moulder usage question

 

Thanks Rod,

You (and Brett, by PM) have made me realise that I was being dumb.
I was tackling it in the same way as running a profile: fitting a false fence, breaking through, and not worrying about whether the fences were parallel to the slider axis; then using a stop on the cross fence to set the cut position - it's sort-of embarrassing to confess that. Now that you've opened my eyes it's clearly better to set the fences parallel to the slider (so they can be used as a reference, and (possibly) not to bother with a false fence.?
?
That's one of my unknown unknowns converted to a known known ... unfortunately infinity minus one is still infinity ;-)
?
Thanks again,
Dave


Blade Guard for K3 Winner

 

After a scary-close call, I am looking for suggestions for a better-than-the-factory blade guard and dust pickup for my K3 slider.? The factory-designed blade guard hangs off the top of the riving?knife.? The top of the riving knife is above the blade.? This creates an unguarded triangle at the rear of the blade, at least at high blade settings, and permits dust leakage.? See attached photo.? The factory guard dust port is very small and not very effective.? I am also looking to replace my shop-made ZCI which had a short lifespan.? Suggestions appreciated.


Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Gorilla woodwork!!!
All this talk about shapers brings me to the thought , a few weeks ago I traveled to Hawaii after visiting daughter and grand kids in Portland.
I¡¯m a bad tourist and prefer to help family out with projects to maintain my sanity!?
My sweet hears sister and her husband live 2500¡¯ above sea level in a vey remote
Mountain, side in captain cook , Kona.
A amusement park park ride just to get there. They were in desperate need of a door . So Davy had milled some Sugi a few months before so had material .?
Tools 1, Ryobi cheep table saw , 1 worn out dewalt lunch box planer. One craftsman pull saw . One honda generator.
Picked up dowels one cheep general dowel jig 5/16 6¡± spec screws At HD.
They have lived there for over 40 years.
They had a salvaged sash that I cleaned up a bit .
Door construction.?
The opening was very old Sugi 5x5 out of wack major. I milled up a frame that I attached to the timbers out of 2.5x2.5 ?to provide a sq opening .gutted out the sill and built a new one with threshold.
Door built around 24x24 sash.
4.5 stiles 24¡± rails.
1/8¡±x3/4 aluminum bar groves into rails stiles to hold panels one side vertical 3/4¡± with rebate other side 5/8¡± horizontal, screwed together from inside with finished spex screws.
Rails have 3/4¡± vertical dowels through widths of rails with hardwood dowel .?
Rails have 1/2¡± dowels in ends and sides for reference .Stiles have 5/8¡± holes in sides that were plugged with Sugi?
The 6¡± x 5/16¡± specx screws than screwed into rails and through the hardwood dowels .
All glued with gorilla glue.?
Door ?is 1/4¡± thick I couldn¡¯t lift myself ,?
Last two days it was monsoons.
All fit up great and I am very pleased at how it turned out .?

IMG_0334IMG_3007IMG_3002IMG_2991IMG_0318

Mac,,




martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On Jan 27, 2024, at 1:20?PM, Brent <dovetailtimber@...> wrote:

?As always, Mr. Best gives good advice and I've used similar techniques to establish square on other machines too. ?The fence on the slider needs to be exactly square to the line of travel in order to get shoulders square to the work piece. ?If you are using a bump stop, or another form of stop, then the component being machined needs to be prepared properly but I still always try to make sure I use the same portion of every component up against the stop. ?Some folks will tenon one end and then use the shoulder from the first one against a stop to make sure the shoulder to shoulder lengths are always identical, just depends on what you're after and how you want to work. ?


Re: Looking for a deep shaper cutter

 
Edited

I always set the fence parallel to the sliding table. Just not a good idea to use the fence as a bump stop.
I¡¯ve had a few in-table sliders and do not care for them at all. But they can be made to work.
I have 3 different systems for sliding tables in my shop.
I use a Panhans bolt on slider for small work. It¡¯s simple to get parallel, I just use spacers to get it parallel with the fence then set the Lamb square against it to square the cross fence.

I have 3 shapers with side mount sliding tables. The 2 vintage shapers have fences that rotate to align with the sliding table. Also easy to get parallel. The fence on these will take cutters up to 250mm diameter. For larger cutters like my 320mm diameter tenoning and slotting disks you need a tenoning hood. In this case to get square I use the lamb square in combination with a dial indicator. This can take some time but the good thing is all 3 shapers that have side mount tables have good stops for square that don¡¯t need to be rechecked every time the table goes down or is folded.

Shoulder to shoulder measuring is not ideal on shapers. It is more use on tenoners especially vintage ones. Better off to come up with a good adjustable bump stop and cut to exact length.


Re: Looking for a deep shaper cutter

 
Edited

As always, Mr. Best gives good advice and I've used similar techniques to establish square on other machines too, the only thing I do differently is wrap the square around the front so it's riding against the face of the fence (where the stock will be) and I don't have to rely on the front of the fence being parallel to the back of the fence. ?The fence on the slider needs to be exactly square to the line of travel in order to get shoulders square to the work piece. ?If you are using a bump stop, or another form of stop, then the component being machined needs to be prepared properly but I still always try to make sure I use the same portion of every component up against the stop. ?Some folks will tenon one end and then use the shoulder from the first one against a stop to make sure the shoulder to shoulder lengths are always identical, just depends on what you're after and how you want to work.


Re: For Sale: Felder eccentric clamp #forsale

 

The edging shoe is sold.

Thank you,
Steve


Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Brett, if your shaper fence is not precisely aligned coplanar to the travel of the sliding table, your technique will produce an angled cut. ? I prefer to align the crosscut fence to be 90-degrees to the travel of the slider first using a precision square and dial indicator as illustrated in the video link below. ?Once that is done I check that the shaper fence is aligned square to the crosscut fence using the same precision square.?

If you find the fence plates are not square to the crosscut fence, use. The same point on the fence as the bump-stop registration point for every operation. ?Or, if using a stand alone shaper take the time to align the sliding table travel to be coplanar to the fence plates. ?Or if using a combination saw/shaper machine, the sliding table alignment is set for proper toe-out relative to the saw blade, and thus the shaper fence plates alignment should be adjusted such that they are square to the crosscut fence.?


David Best - via mobile phone?

On Jan 27, 2024, at 9:57?AM, Brett Wissel <brettwissel@...> wrote:

?
Imran,?

My favorite methods to square the tenoning-carrier to the fence:

1. A giant precision square like Lamb Tool Works referenced on a shaper fence, fit the crosscut fence to it, then clamp down fixed.
2. Using 1-2-3 blocks along a fixture coplanar to fence that something is already attached perpendicular (i.e. the table of a tenoning table), clamp down fixed, then verify the perpendicular attachment. If using a tenoning table and merely trusting the crosscut carrier attached is perpendicular, it's a mistake not to verify every time.

On Sat, Jan 27, 2024 at 10:00?AM imranindiana <imranindiana@...> wrote:
Joe,

Thanks for confirming. Interesting, it did not occur to me until now that this should work w/o worrying about the slider trajectory. However, the fence needs to be 90 deg to the travel of the slider. What is the best way to adjust the xcut fence?

Imran Malik

On Jan 27, 2024, at 10:27?AM, Joe Calhoon via <joecalhoon=[email protected]> wrote:

?Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.







--
Brett Wissel
Saint Louis Restoration
1831 S Kingshighway Blvd (at Shaw Blvd)
St Louis, MO 63110

314.772.2167
brett@...


Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Hi Brett, I use Brian¡¯s square but this question is when fence is not being used as reference (as Joe mentioned in his recommendation).

?

From: [email protected] On Behalf Of Brett Wissel
Sent: Saturday, January 27, 2024 12:57 PM
To: [email protected]
Subject: Re: [FOG] Looking for a deep shaper cutter

?

Imran,?

?

My favorite methods to square the tenoning-carrier to the fence:

?

1. A giant precision square like Lamb Tool Works referenced on a shaper fence, fit the crosscut fence to it, then clamp down fixed.

2. Using 1-2-3 blocks along a fixture coplanar to fence that something is already attached perpendicular (i.e. the table of a tenoning table), clamp down fixed, then verify the perpendicular attachment. If using a tenoning table and merely trusting the crosscut carrier attached is perpendicular, it's a mistake not to verify every time.

?

On Sat, Jan 27, 2024 at 10:00?AM imranindiana <imranindiana@...> wrote:

Joe,

?

Thanks for confirming. Interesting, it did not occur to me until now that this should work w/o worrying about the slider trajectory. However, the fence needs to be 90 deg to the travel of the slider. What is the best way to adjust the xcut fence?

?

Imran Malik


On Jan 27, 2024, at 10:27?AM, Joe Calhoon via <joecalhoon=[email protected]> wrote:

?Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.





?

--

Brett Wissel
Saint Louis Restoration
1831 S Kingshighway Blvd (at Shaw Blvd)
St Louis, MO 63110

314.772.2167
brett@...


Re: Looking for a deep shaper cutter

 

Imran,?

My favorite methods to square the tenoning-carrier to the fence:

1. A giant precision square like Lamb Tool Works referenced on a shaper fence, fit the crosscut fence to it, then clamp down fixed.
2. Using 1-2-3 blocks along a fixture coplanar to fence that something is already attached perpendicular (i.e. the table of a tenoning table), clamp down fixed, then verify the perpendicular attachment. If using a tenoning table and merely trusting the crosscut carrier attached is perpendicular, it's a mistake not to verify every time.

On Sat, Jan 27, 2024 at 10:00?AM imranindiana <imranindiana@...> wrote:
Joe,

Thanks for confirming. Interesting, it did not occur to me until now that this should work w/o worrying about the slider trajectory. However, the fence needs to be 90 deg to the travel of the slider. What is the best way to adjust the xcut fence?

Imran Malik

On Jan 27, 2024, at 10:27?AM, Joe Calhoon via <joecalhoon=[email protected]> wrote:

?Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.







--
Brett Wissel
Saint Louis Restoration
1831 S Kingshighway Blvd (at Shaw Blvd)
St Louis, MO 63110

314.772.2167
brett@...


Re: For Sale: A 951 L #forsale

 

I had that same machine and really liked it. I upgraded to a Martin the cast iron table finish was polished on the Felder less so on the Martin, the fence on A951L is way better than the other Felder models more rigidity and the power feeder mount bracket/integrated wiring is very nice to have. The Martin is 2x the price but not 2x as good perhaps long term that will prove to be wrong.? A951 is a very nice machine .

Jay Bowen
Cleveland


Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Joe,

Thanks for confirming. Interesting, it did not occur to me until now that this should work w/o worrying about the slider trajectory. However, the fence needs to be 90 deg to the travel of the slider. What is the best way to adjust the xcut fence?

Imran Malik

On Jan 27, 2024, at 10:27?AM, Joe Calhoon via groups.io <joecalhoon@...> wrote:

?Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.






Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Thanks Joe call it what it is ST



martin/campshure/co/llc
mac campshure
7412 elmwood ave.
middleton, wi 53562-3106
608-332-2330?cell

Designing and building for 50 years


On Jan 27, 2024, at 9:27?AM, Joe Calhoon via groups.io <joecalhoon@...> wrote:

?Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.






Re: Looking for a deep shaper cutter

 

Imran,
Yes to keep the workpiece from either binding or coming away from the fence. Slot and tenon and through tenon the tenon length is critical to avoid clamping problems. Even when the fence is parallel you can still get some variation.


Re: Looking for a deep shaper cutter

 


I've talked about this a number of times over the years, but maybe not here.

If you are aiming for a "rule of thirds" scenario, it can be hard to accomplish with just one Adjustable Groover. ?Typically the minimum groove width that a set can do is AT or often a little wider than the maximum shoulder you could do when you split the set and use it as a tenon tooling to do both cheeks and shoulders at the same time. ?The two components when nested together don't always completely hide behind each other when stacked for minimum groove (ie no shims) and thus the minimum groove can actually a little wider than each individual component that will be used to form the two cheeks and shoulders. ?The different manufacturers make them slightly differently, so this isn't always the case, but even if it isn't, you'll still be really close/at the maximum shoulder height possible and is just a pain and very limiting with respect to the range of material thicknesses you can use. ?The 175x8mm fixed groover I linked to above will give you a bit over 2" DOC and is inexpensive compare to an Adjustable Groover that can do the same job, but offers zero adjustability and doesn't on its own give you a tenon solution. ?A lot of folks will use two adjustable groovers, one for the groove so they can adjust it to roughly ROTs, but also exactly match whatever tenon tooling they are using, and another thicker one to do the tenon with lots of buffer room for cheek height. ?Or they'll use one Adjustable Groover and have the groove/slot just be larger than what a perfect ROTs would say and is probably what I would do in your situation where you need the DOC (reach) that only an 8mm minimum set would offer you. ? Since you're not mortising, you don't have to worry too much about having any exacting groove width, unless panel fitment is a consideration. ?


Re: Looking for a deep shaper cutter

 

¿ªÔÆÌåÓý

Hi Joe,

You mentioned:
¡°The fence must be perfectly parallel to the sliding table or you will get a little variation in tenon length. I use a little crowned off bolt attached to the fence to overcome this.¡±

In my KF700 the xcut fence was set at 90 to blade. I used Brian¡¯s square to ensure that the shaper fence is parallel to slider in these situations. The fence/hood assembly has enough slop in it to allow that.

Just curious about your comment above in blue. Not to miss a learning opportunity, would like to understand what you meant by it. Are you saying that the material is registered against bolt head so there is clearance from shaper fence to allow material travel w/o binding?

Imran Malik

On Jan 27, 2024, at 9:34?AM, Joe Calhoon via groups.io <joecalhoon@...> wrote:

The fence must be perfectly parallel to the sliding table or you will get a little variation in tenon length. I use a little crowned off bolt attached to the fence to overcome this.


Re: Looking for a deep shaper cutter

 

If you could get by with a 8mm slot that would open up more options for cutters.
Bump stop on shaper fence.

IMG_8097.jpeg


Re: Looking for a deep shaper cutter

 

Bird, technique for slot and tenon on the shaper can be done many ways. The important thing is tenons and slots should be recessed 0.3 to 0.5 mm from the finished edge to allow for clamping. Later to be flushed up with another shaper cut or sanding flush. If using a Felder shaper and sliding table with the fence as a bump stop pieces would be cut to exact length. The fence must be perfectly parallel to the sliding table or you will get a little variation in tenon length. I use a little crowned off bolt attached to the fence to overcome this. Ideally for slot and tenon work 3 cutters are involved all the same diameter to keep setups simple. Workarounds with different diameter cutters will just involve more setup.

I ran into the same problem you have doing cabinet doors for my apartment with through tenons. My 6mm and 1/4¡± mortise chisels would not go deep enough for the 2 1/2¡± stock. I did not want to come in from each edge to do the through mortise and ended up using the 8mm chisel that goes deep. Not a perfect 1/3 construction but I was able to keep the doors 22 mm thick so it¡¯s fine.

IMG_4384.jpeg
IMG_8316.jpeg
IMG_8314.jpeg


Re: Looking for a deep shaper cutter

 
Edited

Bird, bridal joint or slot and tenon on 2¡± wide 3/4¡± stock presents some problems. The tenon is easy and can be accomplished several ways. The slot though is more difficult. Most adjustable groovers in the 1/4¡± range have shoulders that prevent the cut from going too deep. You would need at least a 160 diameter cutter to get the depth required. The 6mm Groover Brent mentioned might work but at 150 diameter I don¡¯t think it will reach. You can see in my photos depth with a 160 diameter with spacers from a 30 mm shaft and a 1.25¡± shaft that usually have larger diameter spacers. It¡¯s hard to see in catalogues if the small groovers have shoulders that limit depth of cut.
Looking around my shop I only came up with 2 cutters that would work for the slot. My Systmatic dado set that has 1.25 bore. Or a 1/4¡± X8¡±FS grooving tool that came with my SAC profiler. See the pictures. The FS groover wou be the better option. Not as great a cut as groovers with spurs but the heavy body keeps it solid and would be fine for the slot with a chip breaker.

IMG_8416.jpeg
IMG_8417.jpeg
IMG_8419.jpeg