David, your Flickr video seems to show you checking along approximately 6¡± of the edge of the square. Is there a need, or merit, to use a larger square? Would an 8¡± x 12¡± square be sufficient? I ask because I see demonstrations with much larger precision squares. Given that the fence is an extrusion rather than a machined surface there are probably pros and cons to small versus large squares.
The square I use is 500 x 250mm, and it¡¯s 10mm thick. ?It¡¯s a precision machinist square made in Poland and very accurate. ?I like it because it has a thick edge to indicate again - most machinist squares have a thick heavy short leg and a thin blade for the longer leg so they don¡¯t naturally lay flat on a surface like the sliding table. ?
I generally put the long edge against the crosscut fence and indicate to the short leg. ?If I get less than 0.0005¡± of indicator deflection over the 10¡± length of the short leg, I¡¯m happy with that level of accuracy. ? That¡¯s equivalent to 0.006¡± over 10 feet - about the thickness of a sheet of ink jet printer paper - and certainly more accurate than any 5-sided cut test.
If you want more assurance on accuracy, Brian Lamb makes a very nice precision triangle-shaped square that is 1/4¡± thick and 16x24 inches. Details on his square are here: ?
David Best
https://www.instagram.com/davidpbest/