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EV5 timing belt


mtbenne@ntl.sympatico.ca
 

I have heard conflicting information about the timing belt in the 5
cylinder eurovan engine. If this belt breaks does internal engine
damage happen?

Tobi


Peter Jansen
 

Even though everyone says NO, I can assure you it CAN cause damage. Such as
5 exhaust valves and one intake valve in my case. $2200, thank you very
much. Definitely worth replacing it at the specified interval, as I now
have learned.


 

Someone once told me that whether your timing belt breaking damages the
engine will depend on what the car is doing at the instant it breaks. So
it's certainly best to replace it before it breaks, of course.

-----Original Message-----
From: Peter Jansen [mailto:pjansen@...]
Sent: Wednesday, September 08, 1999 5:33 PM
To: 'ev_update@...'
Subject: [ev_update] Re: EV5 timing belt


Even though everyone says NO, I can assure you it CAN cause damage. Such as
5 exhaust valves and one intake valve in my case. $2200, thank you very
much. Definitely worth replacing it at the specified interval, as I now
have learned.

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LTVess@aol.com
 

In a message dated 9/8/99 3:35:41 PM, pjansen@... writes:

<<Even though everyone says NO, I can assure you it CAN cause damage. Such as
5 exhaust valves and one intake valve in my case. $2200, thank you very
much. Definitely worth replacing it at the specified interval, as I now
have learned.>>

What is the specified interval? There is no mention of it in the owner's
manual except to "check the condition of the belt" at something like 60,000
miles. I asked the FLVWD about replacing the timing belt at 70,000 miles and
they said to not worry about it. They said it will go for more than 100,000
miles, and if it does break, nothing will be damaged. I've had timing belts
in other VWs break and nothing happen, but they were not EVs which are a
different bird altogether. . .

Todd


Bill Salopek
 

I have heard conflicting information about the timing belt in the 5
cylinder eurovan engine. If this belt breaks does internal engine
damage happen?
I had a VW mechanic tell me there would be no damage.

--

Bill Salopek
ICQ: 20536257
No worries...
Business:
Home:


Tony and/or Donna Layng
 

We've never had such a problem so I can't tell you.

DL


Harry Thompson
 

I can safely say based on experience that no damage occurs to the 5
cylinder Eurovan when the timing belt breaks. The VR-6 is probably an
interference engine meaning the pistons would hit the valves if the
timing belt broke. I believe the replacement interval is 60k. It does
leave you stranded when it breaks. Has anyone done this job themselves?
I replaced the front brake pads on my 93 MV this past weekend. A one
hour job which turned into a 5 hour night mare due to a stuck caliper
sliding pin.

Harry Thompson
93 EV MV

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My VW dealer checked my belts last week and has now recomended at 68,000 miles to change them. I them check last time the van was in for an oil change (65,000)and they were ok. So it seems they can go bad at any time.BTW the cost will be around $550 YIKES!
Spencer
93 GL


gbnvic@aol.com
 

I just replaced my timing belt on my 93ev myself-not a fun job
(although faster once you've done it once) at 88kmiles. The serpentine
belt showed very significant cracking; the timing belt showed no
appreciable wear. I foolishly cranked the engine by hand while the cam
was at top dead center-a sure prescription for disaster if there was an
interference problem. Nothing bad happened. However, the EV uses
hydraulic valve lifters, and since there was no oil pressure, the
valves probably provided little "resistance", and thus were not
damaged. While under acceleration with high pressure on the adjuster,
interference probably can happen and cause damage.

btw, I bought the 2 VW tools from Zelenda: the vibration damper holder
and the serpentine tensioner pulley tool. The ~$140 investment was very
well worth it, as I used both tools many times during the job. I can't
imagine trying to do it with out them.

I replaced the water pump at the same time, as it was going bad (faint
grinding noise while running). That is the worst part of the job, as it
requires removal or bending up of the back timing belt cover. I bent
the cover, and in bending it back, it now rubbed the camshaft pulley. I
had to wire it with aircraft safety wire to prevent the rubbing. I was
unable to remove the camshaft pulley (the correct way to do the job) to
get the plate out, even with a top of the line snap-on puller.

Given the complexity of the job, I would either recommend either DIY if
you're mechanically competent, or take it to a VW dealer with real EV
experience. Even with the right tools, it is a long job, and I'm sure
the labor, expecially for the water pump, is expensive.

ltves-@... wrote:
original article:

In a message dated 9/8/99 3:35:41 PM, pjansen@... writes:

<<Even though everyone says NO, I can assure you it CAN cause damage.
Such as
5 exhaust valves and one intake valve in my case. $2200, thank you
very
much. Definitely worth replacing it at the specified interval, as I
now
have learned.>>

What is the specified interval? There is no mention of it in the
owner's
manual except to "check the condition of the belt" at something like
60,000
miles. I asked the FLVWD about replacing the timing belt at 70,000
miles and
they said to not worry about it. They said it will go for more than
100,000
miles, and if it does break, nothing will be damaged. I've had
timing belts
in other VWs break and nothing happen, but they were not EVs which
are a
different bird altogether. . .

Todd


Chris Noeske
 

What is the phone number of the place that sells the tools? And how much
were each of them.

-----Original Message-----
From: gbnvic@... [mailto:gbnvic@...]
Sent: Friday, November 05, 1999 5:46 AM
To: ev_update@...
Subject: [ev_update] Re: EV5 timing belt


I just replaced my timing belt on my 93ev myself-not a fun job
(although faster once you've done it once) at 88kmiles. The serpentine
belt showed very significant cracking; the timing belt showed no
appreciable wear. I foolishly cranked the engine by hand while the cam
was at top dead center-a sure prescription for disaster if there was an
interference problem. Nothing bad happened. However, the EV uses
hydraulic valve lifters, and since there was no oil pressure, the
valves probably provided little "resistance", and thus were not
damaged. While under acceleration with high pressure on the adjuster,
interference probably can happen and cause damage.

btw, I bought the 2 VW tools from Zelenda: the vibration damper holder
and the serpentine tensioner pulley tool. The ~$140 investment was very
well worth it, as I used both tools many times during the job. I can't
imagine trying to do it with out them.

I replaced the water pump at the same time, as it was going bad (faint
grinding noise while running). That is the worst part of the job, as it
requires removal or bending up of the back timing belt cover. I bent
the cover, and in bending it back, it now rubbed the camshaft pulley. I
had to wire it with aircraft safety wire to prevent the rubbing. I was
unable to remove the camshaft pulley (the correct way to do the job) to
get the plate out, even with a top of the line snap-on puller.

Given the complexity of the job, I would either recommend either DIY if
you're mechanically competent, or take it to a VW dealer with real EV
experience. Even with the right tools, it is a long job, and I'm sure
the labor, expecially for the water pump, is expensive.

ltves-@... wrote:
original article:

In a message dated 9/8/99 3:35:41 PM, pjansen@... writes:

<<Even though everyone says NO, I can assure you it CAN cause damage.
Such as
5 exhaust valves and one intake valve in my case. $2200, thank you
very
much. Definitely worth replacing it at the specified interval, as I
now
have learned.>>

What is the specified interval? There is no mention of it in the
owner's
manual except to "check the condition of the belt" at something like
60,000
miles. I asked the FLVWD about replacing the timing belt at 70,000
miles and
they said to not worry about it. They said it will go for more than
100,000
miles, and if it does break, nothing will be damaged. I've had
timing belts
in other VWs break and nothing happen, but they were not EVs which
are a
different bird altogether. . .

Todd

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sanae@mindspring.com
 

I'm forever getting ready to do this as well. Can you tell us how long
it took to do this (did you do anything else besides replace the timing
belt and water pump?). Did you take any pictures? I'm hoping to talk
the wife into taking a few so I can document it all, thought it might
prove useful for others later.

Since you were game for this project, have you by chance flushed your
coolant or brake fluid... or changed the AT filter and fluid? If, so
I'd be interested in hearing how they went.


Jerry

gbnvi-@... wrote:
original article:
I just replaced my timing belt on my 93ev myself-not a fun job
(although faster once you've done it once) at 88kmiles. The serpentine
belt showed very significant cracking; the timing belt showed no
appreciable wear. I foolishly cranked the engine by hand while the cam
was at top dead center-a sure prescription for disaster if there was
an
interference problem. Nothing bad happened. However, the EV uses
hydraulic valve lifters, and since there was no oil pressure, the
valves probably provided little "resistance", and thus were not
damaged. While under acceleration with high pressure on the adjuster,
interference probably can happen and cause damage.

btw, I bought the 2 VW tools from Zelenda: the vibration damper holder
and the serpentine tensioner pulley tool. The ~$140 investment was
very
well worth it, as I used both tools many times during the job. I can't
imagine trying to do it with out them.

I replaced the water pump at the same time, as it was going bad (faint
grinding noise while running). That is the worst part of the job, as
it
requires removal or bending up of the back timing belt cover. I bent
the cover, and in bending it back, it now rubbed the camshaft pulley.
I
had to wire it with aircraft safety wire to prevent the rubbing. I was
unable to remove the camshaft pulley (the correct way to do the job)
to
get the plate out, even with a top of the line snap-on puller.

Given the complexity of the job, I would either recommend either DIY
if
you're mechanically competent, or take it to a VW dealer with real EV
experience. Even with the right tools, it is a long job, and I'm sure
the labor, expecially for the water pump, is expensive.

ltves-@... wrote:
original article:

In a message dated 9/8/99 3:35:41 PM, pjansen@...
writes:

<<Even though everyone says NO, I can assure you it CAN cause
damage.
Such as
5 exhaust valves and one intake valve in my case. $2200, thank you
very
much. Definitely worth replacing it at the specified interval, as I
now
have learned.>>

What is the specified interval? There is no mention of it in the
owner's
manual except to "check the condition of the belt" at something like
60,000
miles. I asked the FLVWD about replacing the timing belt at 70,000
miles and
they said to not worry about it. They said it will go for more than
100,000
miles, and if it does break, nothing will be damaged. I've had
timing belts
in other VWs break and nothing happen, but they were not EVs which
are a
different bird altogether. . .

Todd


RBIEGEL@aol.com
 

Thank for the first hand experience on this job. I may be interesed in
trying it myself. Do you have a part number for the tools you bought and a
phone number for Zelenda? Thanks in advance.
Ron


brandon@cardinalventures.com
 


Given the complexity of the job, I would either recommend either DIY
if
you're mechanically competent, or take it to a VW dealer with real EV
experience. Even with the right tools, it is a long job, and I'm sure
the labor, expecially for the water pump, is expensive.
As a hardcore Audi fan, I might also suggest that any Audi dealer or
better yet, Audi-knowledgeable garage would be quite at home with the
EV 5. The tools are so well known on the Audi email lists that
everyone refers to them by number.

Brandon Hull
'91 Audi ersatz S2 www.20v.org/s2/
'00 EV MV on order