I have a 32' Bayliner sailboat (now dismasted) that I've gutted and am turning it into an electric hybrid. It has an 8 battery (185 a/h 12 volt each) battery bank of AGM Oddysey batteries to power a (to be purchased) ElectricYacht 2.0, 48 volt motor drive system. I have 8 solar panels, 100watts each to augment the two Fischer Panda 48 volt 10kw diesel gen. sets. I've taken the 13' mainmast spar and am stepping it where the main master was, with a 500watt wind generator mounted on top. To flesh it out a bit more, I've installed a separate 4 battery bank forward as the house batteries, with a 200watt PV on the forward cabin top to keep them topped up. ? Having said all that, I'd like to configure the 800 watt set of PVs to meet the 48 (actually need 54-6) volt requirement to charge the 8 battery bank but also maximize amperage. 10-11amps/hrs isn't much to plug into a 370amp bank. The ElectricYacht will need roughly 60 amp/hr for a 3.5-4knot speed, up to 270 amps/hrs to reach a 7- 7.5 knot hll speed. The gen sets can run the motors by themselves and/or charge the batteries but I would like to get as much quiet time propulsion as possible. The gen. sets only put out 60 decibels of noise but would like to keep their use to a minimum. How would you do the overall PV / wind turbine configuration, and voltage and amperage to the battery bank? Should I utilize one 4? 185amp 48 volt bank at a time or use and charge both at the same time? Other insight would be appreciated. Thanks so much.
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Is this a Buccaneer 32?
Have you confirmed is actual service the 60 amps at 3.5 to 4 knots?? If you get the reduction and prop sizing right you might do better than that.? I have a similar sized boat (33ft, 12,500 lbs, 28.33 LWL) and at 4 knots I use about 30 amps.
7 to 7.5 kts may not be reachable though.? Not in a practical way.? But I do get to 85% hull speed (apr. 6 kts ) at 100 amps. ?
I was planning for a 12kW generator (using same ME1616 motor as generator) but after running for several seasons I think that's overkill.? 6 to 8 kW would do what I need.
I would look at a DC generator.? I saw these guys at Annapolis Baot Show.? Very interesting and maybe ahead of the curve in offerings?
Details on my installation here (with data):
Dan Pfeiffer ?
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On 2024-11-29 11:12 am, Dale Shomette via groups.io wrote:
I have a 32' Bayliner sailboat (now dismasted) that I've gutted and am turning it into an electric hybrid. It has an 8 battery (185 a/h 12 volt each) battery bank of AGM Oddysey batteries to power a (to be purchased) ElectricYacht 2.0, 48 volt motor drive system. I have 8 solar panels, 100watts each to augment the two Fischer Panda 48 volt 10kw diesel gen. sets. I've taken the 13' mainmast spar and am stepping it where the main master was, with a 500watt wind generator mounted on top. To flesh it out a bit more, I've installed a separate 4 battery bank forward as the house batteries, with a 200watt PV on the forward cabin top to keep them topped up.
? Having said all that, I'd like to configure the 800 watt set of PVs to meet the 48 (actually need 54-6) volt requirement to charge the 8 battery bank but also maximize amperage. 10-11amps/hrs isn't much to plug into a 370amp bank.
The ElectricYacht will need roughly 60 amp/hr for a 3.5-4knot speed, up to 270 amps/hrs to reach a 7- 7.5 knot hll speed. The gen sets can run the motors by themselves and/or charge the batteries but I would like to get as much quiet time propulsion as possible. The gen. sets only put out 60 decibels of noise but would like to keep their use to a minimum. How would you do the overall PV / wind turbine configuration, and voltage and amperage to the battery bank? Should I utilize one 4? 185amp 48 volt bank at a time or use and charge both at the same time? Other insight would be appreciated. Thanks so much.
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Ok, ball park...? How much is one of these things?? ? 200 pounds doesn't sound bad for a diesel gen.
On Friday, November 29, 2024 at 10:52:46 AM CST, Dan Pfeiffer <dan@...> wrote:
Is this a Buccaneer 32?
Have you confirmed is actual service the 60 amps at 3.5 to 4 knots?? If you get the reduction and prop sizing right you might do better than that.? I have a similar sized boat (33ft, 12,500 lbs, 28.33 LWL) and at 4 knots I use about 30 amps.
7 to 7.5 kts may not be reachable though.? Not in a practical way.? But I do get to 85% hull speed (apr. 6 kts ) at 100 amps. ?
I was planning for a 12kW generator (using same ME1616 motor as generator) but after running for several seasons I think that's overkill.? 6 to 8 kW would do what I need.
I would look at a DC generator.? I saw these guys at Annapolis Baot Show.? Very interesting and maybe ahead of the curve in offerings?
Details on my installation here (with data):
Dan Pfeiffer ?
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Show quoted text
On 2024-11-29 11:12 am, Dale Shomette via groups.io wrote:
I have a 32' Bayliner sailboat (now dismasted) that I've gutted and am turning it into an electric hybrid. It has an 8 battery (185 a/h 12 volt each) battery bank of AGM Oddysey batteries to power a (to be purchased) ElectricYacht 2.0, 48 volt motor drive system. I have 8 solar panels, 100watts each to augment the two Fischer Panda 48 volt 10kw diesel gen. sets. I've taken the 13' mainmast spar and am stepping it where the main master was, with a 500watt wind generator mounted on top. To flesh it out a bit more, I've installed a separate 4 battery bank forward as the house batteries, with a 200watt PV on the forward cabin top to keep them topped up.
? Having said all that, I'd like to configure the 800 watt set of PVs to meet the 48 (actually need 54-6) volt requirement to charge the 8 battery bank but also maximize amperage. 10-11amps/hrs isn't much to plug into a 370amp bank.
The ElectricYacht will need roughly 60 amp/hr for a 3.5-4knot speed, up to 270 amps/hrs to reach a 7- 7.5 knot hll speed. The gen sets can run the motors by themselves and/or charge the batteries but I would like to get as much quiet time propulsion as possible. The gen. sets only put out 60 decibels of noise but would like to keep their use to a minimum. How would you do the overall PV / wind turbine configuration, and voltage and amperage to the battery bank? Should I utilize one 4? 185amp 48 volt bank at a time or use and charge both at the same time? Other insight would be appreciated. Thanks so much.
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Thanks Dan. I don't have the figures with me right now and you may be right about the 30 amps @ 4 knots as well as the practicality of hull speed. The Fischer-Pandas ARE Direct Current / 48 volt, 10kw gen sets. Generally, all I need is one gen to give up to a max of about 200 amps@48 volts. The ElectricYacht? 2.0 system is two motors in tandem. Like the two gen sets, It's redundant power and energy and cruising on one generator is easy but if you're in a storm, heavy sea or serious currant, #2 gen with #1coming on will kick in the second motor, and hopefully, get you outta there. The problem, is I don't want to be a total slave to the generators. I'd like to be as efficient as possible, by charging the bat.bank(s) with enough volts and enough amps to travel 4 or 5 hours on batteries alone. Getting that configuration as efficient as possible is what I need help with. I can't put on any more than the 8 100watt PVs (it's what I have) and the one 200 watt for maintaining the house batteries. I haven't installed the inverter yet and charging by shore power is still to be worked out. Anyway, thank you for your input! Dale
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Ok, ball park...? How much is one of these things?? ? 200 pounds doesn't sound bad for a diesel gen.
On Friday, November 29, 2024 at 10:52:46 AM CST, Dan Pfeiffer < dan@...> wrote:
Is this a Buccaneer 32?
Have you confirmed is actual service the 60 amps at 3.5 to 4 knots?? If you get the reduction and prop sizing right you might do better than that.? I have a similar sized boat (33ft, 12,500 lbs, 28.33 LWL) and at 4 knots I use about 30 amps.
7 to 7.5 kts may not be reachable though.? Not in a practical way.? But I do get to 85% hull speed (apr. 6 kts ) at 100 amps. ?
I was planning for a 12kW generator (using same ME1616 motor as generator) but after running for several seasons I think that's overkill.? 6 to 8 kW would do what I need.
I would look at a DC generator.? I saw these guys at Annapolis Baot Show.? Very interesting and maybe ahead of the curve in offerings?
Details on my installation here (with data):
Dan Pfeiffer ?
On 2024-11-29 11:12 am, Dale Shomette via wrote:
I have a 32' Bayliner sailboat (now dismasted) that I've gutted and am turning it into an electric hybrid. It has an 8 battery (185 a/h 12 volt each) battery bank of AGM Oddysey batteries to power a (to be purchased) ElectricYacht 2.0, 48 volt motor drive system. I have 8 solar panels, 100watts each to augment the two Fischer Panda 48 volt 10kw diesel gen. sets. I've taken the 13' mainmast spar and am stepping it where the main master was, with a 500watt wind generator mounted on top. To flesh it out a bit more, I've installed a separate 4 battery bank forward as the house batteries, with a 200watt PV on the forward cabin top to keep them topped up.
? Having said all that, I'd like to configure the 800 watt set of PVs to meet the 48 (actually need 54-6) volt requirement to charge the 8 battery bank but also maximize amperage. 10-11amps/hrs isn't much to plug into a 370amp bank.
The ElectricYacht will need roughly 60 amp/hr for a 3.5-4knot speed, up to 270 amps/hrs to reach a 7- 7.5 knot hll speed. The gen sets can run the motors by themselves and/or charge the batteries but I would like to get as much quiet time propulsion as possible. The gen. sets only put out 60 decibels of noise but would like to keep their use to a minimum. How would you do the overall PV / wind turbine configuration, and voltage and amperage to the battery bank? Should I utilize one 4? 185amp 48 volt bank at a time or use and charge both at the same time? Other insight would be appreciated. Thanks so much.
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The two Fischer-Pandas are three cylinder diesels, EXTREMELY quiet at 60 decibels (conversation level noise), water cooled of course, and weigh a little over 100+ lbs. I don't have the exact weights with me (away for Thanksgiving). However, they ain't cheap! (Not than anything is these days). Oh, they are both in insulated quiet shells that measure close to 2'x2'x2'. Thanks, Dale
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Ok, ball park...? How much is one of these things?? ? 200 pounds doesn't sound bad for a diesel gen.
On Friday, November 29, 2024 at 10:52:46 AM CST, Dan Pfeiffer < dan@...> wrote:
Is this a Buccaneer 32?
Have you confirmed is actual service the 60 amps at 3.5 to 4 knots?? If you get the reduction and prop sizing right you might do better than that.? I have a similar sized boat (33ft, 12,500 lbs, 28.33 LWL) and at 4 knots I use about 30 amps.
7 to 7.5 kts may not be reachable though.? Not in a practical way.? But I do get to 85% hull speed (apr. 6 kts ) at 100 amps. ?
I was planning for a 12kW generator (using same ME1616 motor as generator) but after running for several seasons I think that's overkill.? 6 to 8 kW would do what I need.
I would look at a DC generator.? I saw these guys at Annapolis Baot Show.? Very interesting and maybe ahead of the curve in offerings?
Details on my installation here (with data):
Dan Pfeiffer ?
On 2024-11-29 11:12 am, Dale Shomette via wrote:
I have a 32' Bayliner sailboat (now dismasted) that I've gutted and am turning it into an electric hybrid. It has an 8 battery (185 a/h 12 volt each) battery bank of AGM Oddysey batteries to power a (to be purchased) ElectricYacht 2.0, 48 volt motor drive system. I have 8 solar panels, 100watts each to augment the two Fischer Panda 48 volt 10kw diesel gen. sets. I've taken the 13' mainmast spar and am stepping it where the main master was, with a 500watt wind generator mounted on top. To flesh it out a bit more, I've installed a separate 4 battery bank forward as the house batteries, with a 200watt PV on the forward cabin top to keep them topped up.
? Having said all that, I'd like to configure the 800 watt set of PVs to meet the 48 (actually need 54-6) volt requirement to charge the 8 battery bank but also maximize amperage. 10-11amps/hrs isn't much to plug into a 370amp bank.
The ElectricYacht will need roughly 60 amp/hr for a 3.5-4knot speed, up to 270 amps/hrs to reach a 7- 7.5 knot hll speed. The gen sets can run the motors by themselves and/or charge the batteries but I would like to get as much quiet time propulsion as possible. The gen. sets only put out 60 decibels of noise but would like to keep their use to a minimum. How would you do the overall PV / wind turbine configuration, and voltage and amperage to the battery bank? Should I utilize one 4? 185amp 48 volt bank at a time or use and charge both at the same time? Other insight would be appreciated. Thanks so much.
|
Im no expert but I have a comparable? setup with a catalina 30 with a 48v lifepo4 battery bank.? I get about 30 amps at 4 knots, 60 amps at 5, 90 amps at 6.? Prop is 12" diameter 6" pitch.? Hope that info helps.
If it were me I'd get one generator and put the rest of the cash into higher output solar panels and one or more lifepo4 battery banks.? I don't know the size of your panels but 8 x 100 panels seems like low output for the footprint, isn't it?
8 400 watt panels would be nice, and make lots of power if you had a bank big enough to store it.
Just some thoughts -
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Thanks Luke. I already have both generators and unfortunately bout the 100 watt PVs before I had researched it. I'm still concerned about lifepo battery's as lithium tends to blow up in a potential water environment and management is a bigger deal. I've been using Enersys Odyssey? 1800 PC AGM batteries and after 10 years they're still putting out 12.6 to 12.8 volts. They're less expensive than lifepo4s and easier (as I'm an old guy) to maintain. Your right though, I wish I had invested in eight 300watt PVs. Unfortunately,
I also only have room for 8 motor batteries and the house batteries. I've forgotten the size and pitch of my prop....gotta check that. Thanks
Dale
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On Fri, Nov 29, 2024, 8:03 PM Luke Johnson via <Jukelohnson= [email protected]> wrote: Im no expert but I have a comparable? setup with a catalina 30 with a 48v lifepo4 battery bank.? I get about 30 amps at 4 knots, 60 amps at 5, 90 amps at 6.? Prop is 12" diameter 6" pitch.? Hope that info helps.
If it were me I'd get one generator and put the rest of the cash into higher output solar panels and one or more lifepo4 battery banks.? I don't know the size of your panels but 8 x 100 panels seems like low output for the footprint, isn't it?
8 400 watt panels would be nice, and make lots of power if you had a bank big enough to store it.
Just some thoughts -
|
LEAD IS DEAD! LiFePo is an acceptable chemistry for marine applications.? Stay away from anything with cobalt in it and you'll be fine.?
I ran lead acid for over 10 years, went through three 48V banks of GC-2 6 Volt golf cart batteries which are some of the most robust lead acid batteries you can get. Recently made the switch to LiFePo and there is no comparison. Lead acid is in the Stone Age compared to lithium and yo can get top quality lithium batteries on Amazon for cheaper than some AGMs now.?
Capt. Carter www.shipofimagination.com?
On Friday, November 29, 2024 at 10:44:51 PM EST, Dale Shomette via groups.io <dashoway@...> wrote:
Thanks Luke. I already have both generators and unfortunately bout the 100 watt PVs before I had researched it. I'm still concerned about lifepo battery's as lithium tends to blow up in a potential water environment and management is a bigger deal. I've been using Enersys Odyssey? 1800 PC AGM batteries and after 10 years they're still putting out 12.6 to 12.8 volts. They're less expensive than lifepo4s and easier (as I'm an old guy) to maintain. Your right though, I wish I had invested in eight 300watt PVs. Unfortunately,
I also only have room for 8 motor batteries and the house batteries. I've forgotten the size and pitch of my prop....gotta check that. Thanks
Dale
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On Fri, Nov 29, 2024, 8:03 PM Luke Johnson via <Jukelohnson= [email protected]> wrote: Im no expert but I have a comparable? setup with a catalina 30 with a 48v lifepo4 battery bank.? I get about 30 amps at 4 knots, 60 amps at 5, 90 amps at 6.? Prop is 12" diameter 6" pitch.? Hope that info helps.
If it were me I'd get one generator and put the rest of the cash into higher output solar panels and one or more lifepo4 battery banks.? I don't know the size of your panels but 8 x 100 panels seems like low output for the footprint, isn't it?
8 400 watt panels would be nice, and make lots of power if you had a bank big enough to store it.
Just some thoughts -
|
Agree that lead acid is stone age…not sure if I agree about non-LiFePo lithium options---I’ve been powering my boat now for maybe 10 years with ex-THINK Enerdel lithium-ion batteries with absolutely no issues. Last purchase of used batteries saw me offering $1200 for 24kwh of lithium --- i.d. about 5cents/watt-hour. The batteries are probably good for 10 more years. Compare that to new lead-acid: Won’t last much more than 7 years and will cost about 15cents/watt-hour. And lead-acid requires maintenance, doesn’t like just sitting there floating for months and just never gives you confidence you’ll have the capacity for that trip you’re about to embark on…. ? ?
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From: [email protected] [mailto:[email protected]] On Behalf Of twowheelinguy via groups.io Sent: Sunday, December 1, 2024 5:25 PM To: [email protected] Subject: Re: [electricboats] Complex design issues? LEAD IS DEAD! LiFePo is an acceptable chemistry for marine applications.? Stay away from anything with cobalt in it and you'll be fine.? I ran lead acid for over 10 years, went through three 48V banks of GC-2 6 Volt golf cart batteries which are some of the most robust lead acid batteries you can get. Recently made the switch to LiFePo and there is no comparison. Lead acid is in the Stone Age compared to lithium and yo can get top quality lithium batteries on Amazon for cheaper than some AGMs now.? On Friday, November 29, 2024 at 10:44:51 PM EST, Dale Shomette via groups.io <dashoway@...> wrote: Thanks Luke. I already have both generators and unfortunately bout the 100 watt PVs before I had researched it. I'm still concerned about lifepo battery's as lithium tends to blow up in a potential water environment and management is a bigger deal. I've been using Enersys Odyssey? 1800 PC AGM batteries and after 10 years they're still putting out 12.6 to 12.8 volts. They're less expensive than lifepo4s and easier (as I'm an old guy) to maintain. Your right though, I wish I had invested in eight 300watt PVs. Unfortunately, I also only have room for 8 motor batteries and the house batteries. I've forgotten the size and pitch of my prop....gotta check that. Thanks Dale ? On Fri, Nov 29, 2024, 8:03 PM Luke Johnson via <Jukelohnson=[email protected]> wrote: Im no expert but I have a comparable? setup with a catalina 30 with a 48v lifepo4 battery bank.? I get about 30 amps at 4 knots, 60 amps at 5, 90 amps at 6.? Prop is 12" diameter 6" pitch.? Hope that info helps. If it were me I'd get one generator and put the rest of the cash into higher output solar panels and one or more lifepo4 battery banks.? I don't know the size of your panels but 8 x 100 panels seems like low output for the footprint, isn't it? 8 400 watt panels would be nice, and make lots of power if you had a bank big enough to store it.
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Do solar panel charge controllers work well with lithium batterys?
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Agree that lead acid is stone age…not sure if I agree about non-LiFePo lithium options---I’ve been powering my boat now for maybe 10 years with ex-THINK Enerdel lithium-ion batteries with absolutely no issues. Last purchase of used batteries saw me offering $1200 for 24kwh of lithium --- i.d. about 5cents/watt-hour. The batteries are probably good for 10 more years. Compare that to new lead-acid: Won’t last much more than 7 years and will cost about 15cents/watt-hour. And lead-acid requires maintenance, doesn’t like just sitting there floating for months and just never gives you confidence you’ll have the capacity for that trip you’re about to embark on…. ? ? ? LEAD IS DEAD! LiFePo is an acceptable chemistry for marine applications.? Stay away from anything with cobalt in it and you'll be fine.? I ran lead acid for over 10 years, went through three 48V banks of GC-2 6 Volt golf cart batteries which are some of the most robust lead acid batteries you can get. Recently made the switch to LiFePo and there is no comparison. Lead acid is in the Stone Age compared to lithium and yo can get top quality lithium batteries on Amazon for cheaper than some AGMs now.? On Friday, November 29, 2024 at 10:44:51 PM EST, Dale Shomette via <dashoway@...> wrote: Thanks Luke. I already have both generators and unfortunately bout the 100 watt PVs before I had researched it. I'm still concerned about lifepo battery's as lithium tends to blow up in a potential water environment and management is a bigger deal. I've been using Enersys Odyssey? 1800 PC AGM batteries and after 10 years they're still putting out 12.6 to 12.8 volts. They're less expensive than lifepo4s and easier (as I'm an old guy) to maintain. Your right though, I wish I had invested in eight 300watt PVs. Unfortunately, I also only have room for 8 motor batteries and the house batteries. I've forgotten the size and pitch of my prop....gotta check that. Thanks Dale ? On Fri, Nov 29, 2024, 8:03 PM Luke Johnson via <Jukelohnson=[email protected]> wrote: Im no expert but I have a comparable? setup with a catalina 30 with a 48v lifepo4 battery bank.? I get about 30 amps at 4 knots, 60 amps at 5, 90 amps at 6.? Prop is 12" diameter 6" pitch.? Hope that info helps. If it were me I'd get one generator and put the rest of the cash into higher output solar panels and one or more lifepo4 battery banks.? I don't know the size of your panels but 8 x 100 panels seems like low output for the footprint, isn't it? 8 400 watt panels would be nice, and make lots of power if you had a bank big enough to store it.
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I'm using 6 110 watt panels and 2 Victron charge controllers (3 panels wired in series on each) to charge my 3 48V Dakota Lithium batteries with no issues other than the amount of time required.? I think the bigger issue is where you're located.? I'm on Lake Ontario and I'm getting only around 10 - 15% efficiency even on the sunniest days in the summer due to cloud cover and our northern lattitude.
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Thanks Jeff. I have 8 100watt/12 volt panels and am considering parallel/series them to have 4 sets of two panels in parallel and then those four sets set together in series to give me 48 volts and up to 33amps to charge (separately, as used) two banks of 4 battery's (48 volts each bank),. In the mid-atlantic we can plan on 4-5 hours of direct sunlight in the summer.
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On Mon, Dec 2, 2024, 11:51 AM jeffsschwartz via <jeffsschwartz= [email protected]> wrote: I'm using 6 110 watt panels and 2 Victron charge controllers (3 panels wired in series on each) to charge my 3 48V Dakota Lithium batteries with no issues other than the amount of time required.? I think the bigger issue is where you're located.? I'm on Lake Ontario and I'm getting only around 10 - 15% efficiency even on the sunniest days in the summer due to cloud cover and our northern lattitude.
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NP Dale good luck with the set up.? I'd recommend trying different locations/angles and measuring the output voltage/current to see what works best.
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Other than the efficiency I find that using separate strings in series works pretty well.? I usually put one set on my front deck and the other on the boom.??
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Most of my sailing is week night racing with some weekend day sailing so I'm only charging the batteries 7-8 times/summer.? It usually takes around 5 days to bring it to a full charge from 60%.
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“Do solar panel charge controllers work well with lithium batterys?”
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Here is the age old “it depends” answer……
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IF, your controller is capable of being set up for your battery/batteries/battery pack, AND it is set up correctly….THEN, YES they work great.
IF, you have an old controller that can not be set up for your specific type and size of batteries, THEN NO.
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“?I have 8 100watt/12 volt panels ……”
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I have seen some 100 Watt panels advertised as 12V, but most actually put out somewhere between 21 and 26 “open Volts” (just measured with a meter and not connected to anything). If there is no data plate on your panels that tells you the open voltage, then you need to measure it because it is important to size your controller.
?For example if your cells actually put out 26 open volts, and you had 4 in series, ?then a 100 Volt controller wouldn’t be big enough.
But here’s the thing, if they only put out an actual 12V open volt, then 4 in a series would not be enough to charge a 48V battery pack, even a lead acid, you would need a minimum output of 51.8 to charge lead acid (and it would take a loooong time).
So if your 4 panel strings are capable of around 100V, then you probably gonna want a 150V 20A controller (20A because 800W/48v=16.66A).
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Yes, I've been thinking about that, in that the panels are rated at 12 volts but on a sunny day, they roll out an average of 18 volts. That's the dilemma. With each panel putting out 18 volts, I'll have more voltage (and less amperage)? with 22amps/hr vs 33.3amps if the panels are only putting out 12 volts each. The system would then be putting out 72 volts rather than the 48 volts?to charge a bank of batteries. I agree that a charging rate above 48 volts.....up to 54, according to some sources, is desirable, to charge a 48 volt bank. The answer to the dilemma is, as you mentioned, to probably get a 150 volt controller with a 20 (or more likely 40 amp) potential output. If the panels drop down to 12 or 13 volt output, there would be an increase in amperage, right? That could bring the amperage up to 33.3 amps and the controller would have to handle it.....or am I way off? 100watts/12volts =8.33 amps x 4 =33.3 .......100watts/18volts= 5.5amps x 4= 22.2amps. Question #2 is if the controller can handle the increased incoming voltage of say 72 volts and the batteries gobble up the outgoing 22.2 amps, how can we get that extra few volts to add to the 48 volts needed by the batteries to be effectively charged? Can the controller recognize that and feed the batteries 54 volts to charge? I have a Xantrex C60 model controller I use on the wind?generator but it will only accept 12 or 24 volts up to 55 volts input but can regulate up to 60 amps. It isn't suited for this and I'll need another controller to do what you suggest. Any recommendations?
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“?I have 8 100watt/12 volt panels ……”
?
I have seen some 100 Watt panels advertised as 12V, but most actually put out somewhere between 21 and 26 “open Volts” (just measured with a meter and not connected to anything). If there is no data plate on your panels that tells you the open voltage, then you need to measure it because it is important to size your controller.
?For example if your cells actually put out 26 open volts, and you had 4 in series, ?then a 100 Volt controller wouldn’t be big enough.
But here’s the thing, if they only put out an actual 12V open volt, then 4 in a series would not be enough to charge a 48V battery pack, even a lead acid, you would need a minimum output of 51.8 to charge lead acid (and it would take a loooong time).
So if your 4 panel strings are capable of around 100V, then you probably gonna want a 150V 20A controller (20A because 800W/48v=16.66A).
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I'm using Victron MPT 150/35 charge controllers on each of my 3 panels that are in series and it has no issue evening out the voltage.? It has a rotary switch that lets you set the charge profile depending on the battery chemistry.? I don't think it converts excess voltage to current (probably just regulates it down to the correct level) but it has never damaged the batteries during charging.
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“…..or am I way off? 100watts/12volts =8.33 amps x 4 =33.3 .......100watts/18volts= 5.5amps x 4= 22.2amps……”
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You are way off.
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You “add voltage in series” and “add amps in parallel”.
?
So your 4x100watt 12 to18V panels get you 48 to 72 Volts at 5.5 to 8.33 Amps. Then times 2 (for your two strings in parallel) gives your solar array a max output of 72 Volts at 16.66 amps with a minimum of 0 Volts and 0 amps (like at night). 16.66 Amps is the max even though it would only be 16.66 at 48 Volts, it is still the max Amps. And the only reason to know the max amps is to size the wire from the panels to the controller.
So whatever controller you use needs to be able to handle this max Voltage output as the controllers input. So you could probably get by with a 100 Volt controller as your panel array is set up now.
?
On Solar controllers the listed Voltage is the max input but the Amps listed are the max output. Your Max output Amps is determined by max Watts of combined solar panel output divided by battery pack voltage. In your case 800W/48v=16.66A (a battery depleted all the way down to 40V would get you 20A). So a 20A output controller would work for you.
So it would seem that you need a 100v 20A solar controller. You must now make sure that the one you use has capability to output for 48V batteries (I have one 100V30A controller that will only charge 12V or 24V batteries, but its OK cause I have several 12V and a couple 24V battery packs).
It just so happens that Victron makes a 100V/20A@48V controller. I have a Victron 150V/35A@48V. I also have a BougeRV 150/40@48V and I am very happy with all my controllers, none of them have failed me yet.
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Just realize that all the rated Watts, Volts, and Amps of any solar panels are THEORITICAL maximums. If you were to see an actual 100 Watts from a 100 Watt panel, you might be the first. I have some 440’s that I have never seen more than around 375 Watts. And if the voltage drops on your panel, the amps will usually drop also because its from a lack of sun. So you will never see 8.33 Amps at12V or the full 5.5 Amps at 18V, but that’s what you use to size the controller.
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If the voltage from your solar panels drop below the minimum needed to charge it will simply stop charging.
A good solar controller will regulate the output voltage to whatever is best to charge the batteries connected to it, this is why usually you have to hook up the batteries to the controller first, so it can sense the voltage of the batteries it is trying to charge, but you will have to set the chemistry type and maybe the settings for your particular battery pack.
Any controller will use some of the voltage and/or amps from the solar panels for operation, so there will be some voltage drop across the controller. This is normal and at least one reason that actual voltage input needs to be more than planned voltage output. This is known as a voltage step-down converter. I don’t know of any SOLAR battery charger/converters that will step up AND down. They might be out there somewhere, but I don’t know of any, I have only ever seen solar step-down charger/converters. Now if you were charging a higher Voltage battery with a lower voltage battery, you could use a DC to D/C step-up converter, but those only go up, not up and down.
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"? I don’t know of any SOLAR battery charger/converters that will step up AND down. They might be out there somewhere, but I don’t know of any, I have only ever seen solar step-down charger/converters. Now if you were charging a higher Voltage battery with a lower voltage battery, you could use a DC to D/C step-up converter, but those only go up, not up and down."
Both Genasun and Renogy make MPPT controllers that step up for 48V batteries.? Genasun being much the preferred brand.
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“…..or am I way off? 100watts/12volts =8.33 amps x 4 =33.3 .......100watts/18volts= 5.5amps x 4= 22.2amps……”
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You are way off.
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You “add voltage in series” and “add amps in parallel”.
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So your 4x100watt 12 to18V panels get you 48 to 72 Volts at 5.5 to 8.33 Amps. Then times 2 (for your two strings in parallel) gives your solar array a max output of 72 Volts at 16.66 amps with a minimum of 0 Volts and 0 amps (like at night). 16.66 Amps is the max even though it would only be 16.66 at 48 Volts, it is still the max Amps. And the only reason to know the max amps is to size the wire from the panels to the controller.
So whatever controller you use needs to be able to handle this max Voltage output as the controllers input. So you could probably get by with a 100 Volt controller as your panel array is set up now.
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On Solar controllers the listed Voltage is the max input but the Amps listed are the max output. Your Max output Amps is determined by max Watts of combined solar panel output divided by battery pack voltage. In your case 800W/48v=16.66A (a battery depleted all the way down to 40V would get you 20A). So a 20A output controller would work for you.
So it would seem that you need a 100v 20A solar controller. You must now make sure that the one you use has capability to output for 48V batteries (I have one 100V30A controller that will only charge 12V or 24V batteries, but its OK cause I have several 12V and a couple 24V battery packs).
It just so happens that Victron makes a 100V/20A@48V controller. I have a Victron 150V/35A@48V. I also have a BougeRV 150/40@48V and I am very happy with all my controllers, none of them have failed me yet.
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Just realize that all the rated Watts, Volts, and Amps of any solar panels are THEORITICAL maximums. If you were to see an actual 100 Watts from a 100 Watt panel, you might be the first. I have some 440’s that I have never seen more than around 375 Watts. And if the voltage drops on your panel, the amps will usually drop also because its from a lack of sun. So you will never see 8.33 Amps at12V or the full 5.5 Amps at 18V, but that’s what you use to size the controller.
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If the voltage from your solar panels drop below the minimum needed to charge it will simply stop charging.
A good solar controller will regulate the output voltage to whatever is best to charge the batteries connected to it, this is why usually you have to hook up the batteries to the controller first, so it can sense the voltage of the batteries it is trying to charge, but you will have to set the chemistry type and maybe the settings for your particular battery pack.
Any controller will use some of the voltage and/or amps from the solar panels for operation, so there will be some voltage drop across the controller. This is normal and at least one reason that actual voltage input needs to be more than planned voltage output. This is known as a voltage step-down converter. I don’t know of any SOLAR battery charger/converters that will step up AND down. They might be out there somewhere, but I don’t know of any, I have only ever seen solar step-down charger/converters. Now if you were charging a higher Voltage battery with a lower voltage battery, you could use a DC to D/C step-up converter, but those only go up, not up and down.
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I have no skin in this game at the moment, but I sure appreciate this type of explanation.
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