Re: What kind of fitting is this?
Thank you! That was what I needed to learn more.?
Any recommendation for a reference work that can fill these occasional gaps in my understanding of mechanical connections?
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On May 26, 2021, at 09:49, Dan Pfeiffer <dan@...> wrote:
?
Its a spline.?? Very common on transmission shafts.?? Allows for a slip fit and very high torque capacity.??
?
On 2021-05-26 11:40 am, Ryan Sweet wrote:
Hello,
I am evaluating an EV kit and I see this shaft on a drive motor... notice the female toothed grooves in the shaft... and I’ve not seen this before nor can I figure out what it is called.
Does anyone know the right way to describe this kind of fitting and what the corresponding male part looks like (say, for mounting a pulley)?
Thanks, -Ryan
|
Re: What kind of fitting is this?
Its a spline.?? Very common on transmission shafts.?? Allows for a slip fit and very high torque capacity.??
?
toggle quoted message
Show quoted text
On 2021-05-26 11:40 am, Ryan Sweet wrote:
Hello,
I am evaluating an EV kit and I see this shaft on a drive motor... notice the female toothed grooves in the shaft... and I’ve not seen this before nor can I figure out what it is called.
Does anyone know the right way to describe this kind of fitting and what the corresponding male part looks like (say, for mounting a pulley)?
Thanks, -Ryan
|
What kind of fitting is this?
Hello,
I am evaluating an EV kit and I see this shaft on a drive motor... notice the female toothed grooves in the shaft... and I’ve not seen this before nor can I figure out what it is called.
Does anyone know the right way to describe this kind of fitting and what the corresponding male part looks like (say, for mounting a pulley)?
Thanks, -Ryan
|
Re: Silly question - powering with a 120V AC motor?
Interestingly many motors used in boats are PMAC - permanent magnet AC 3-phase motors. These are controlled by a controller (such as Sevcon Gen4) that converts 12VDC to the AC to operate the motor.?
that said, your idea to use an AC motor powered by your existing inverter and battery bank is doing essentially the same thing. You are still using your DC battery to power the motor.?
bottom line - if you want to propel your boat using an electric motor the power has to come from somewhere. Either a generator (serial hybrid) or a battery - which in turn can be charged by solar, wind, shore power or a generator.?
why reinvent the wheel when dc-powered systems are available and proven? Check out .?
|
Re: Silly question - Hybrid what-if'ing
It will decrease range and top speed.? I don't know how much yet.? This is not a setup for offshore work.? But if you need to get out and back from the marina on weekend day sailing trips it might do just fine.? My base criteria for the electric system was at least 20 miles range at 4 kts on batteries and enough power to get to 85 or 90% of hull speed if needed for short periods (like punching through a choppy entrance).? But I would not expect to be able to drop the sails when the weather gets ugly and motor.? I don't understand why people do that anyway rather than reefing.? Even a little sail up makes the ride much better.?
This discussion highlights the concept of limits.? you run up against limits everywhere in these systems.? Lets say you want to be able to run at 85-90% hull speed in a 6 ton boat.? Range is the first limit there.? 6kts has 1/3 the range of 4.? You will be limited by the continuous capacity of the motor and the cooling system.? If you solve that you will be limited by the continuous output capacity of the battery. ? A 100AH battery with a 1C rate will limit you to 0.75 hull speed.? If you want to run off an AC generator you will be limited by its output capacity and by the throughput capacity of the chargers.? With systems like Thunderstruck you can add more chargers but there is no point unless you have the genset capacity to match.? And if you have typical shore power for charging in North America you are limited to 3600 watts per hookup and that's running at 100% capacity.? I suspect Europe is better on that by 2x.?
?
Dan Pfeiffer
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On 2021-05-26 12:25 am, Carsten via groups.io wrote:
?
Any idea how the 4 knots will work in wind/wave sea conditions ?
That may limit the range.
?
?
On Wednesday, 26 May 2021, 13:01:01 GMT+8, Ryan Sweet <ryan@...> wrote:
?
?
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It's also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
?
If your stumbling block is initial cost of the battery bank, I'm not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.?
On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
?
|
Re: Silly question - Hybrid what-if'ing
I think you are correct at 50A for each TSM2500 but only at 220VAC input.? If you are talking about two TSM2500's running of 120V you will max out at 3000 watts (1500 watts each).? But only if you can deliver 3000 watts to the charger input.?
You can parallel up to four of the Thunderstruck chargers for a total of 10,000 watts.? But you only get that at 220V input and you would need a 50A service to get that.? At 120V input you get 1500 watts per charger.?? But regardless of how many power supplies or chargers you can hook up in parallel you can't get more watts out than the shore power or genset can put in.?? Four of the Thunderstruck chargers can do 10,000 watts but if you're running them off a 2000 watt generator you will only get 2000 watts (less after losses).? If you hook up to a 120V 30A shore power connection you will max out at 3600 watts no matter how many parallel chargers or power supplies you connect.? I would expect to get less.??
Dan Pfeiffer
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On 2021-05-26 12:25 am, john via groups.io wrote:
?
Another what-if...
?
Rather than trying to go 3000W @48V from 120V -?
Amazon has a 1200W 12V power supply that runs on 120AC.
Assuming(!!) the ground is not tied to the AC ground - can I tie 4 of these power supplies in series to generate the 48V?
?
It looks like the Thunderstruck TSM 2500 dual charger setup would allow you to connect two 25A chargers in parallel.? Am I reading correctly that I could get a max of 50A @ 48V (2400W) out of that?? For $1260.
?
On Wednesday, May 26, 2021, 12:01:01 AM CDT, Ryan Sweet <ryan@...> wrote:
?
?
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It's also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
?
If your stumbling block is initial cost of the battery bank, I'm not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.?
On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
?
|
Re: Silly question - Hybrid what-if'ing
Do you have four different circuits on the boat to run them, and a 5kw inverter? ?50a into the 10kw motoenergy motor is considerably on the low end of the power range for a 6 ton 30’ boat. My worry is that you really get to diminishing returns pretty quickly. A 48v 100ah lifepo4 system won’t run the boat very long, but it will be simpler and not too much more expensive than getting extra power supplies. If the initial cost is an issue, go for used lead acid deep cycle and save your money until you are sure you like then system then upgrade to lithium with confidence.?
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Show quoted text
On May 25, 2021, at 22:35, john via groups.io <oak_box@...> wrote:
?
Another what-if...
Rather than trying to go 3000W @48V from 120V -? Amazon has a 1200W 12V power supply that runs on 120AC. Assuming(!!) the ground is not tied to the AC ground - can I tie 4 of these power supplies in series to generate the 48V?
It looks like the Thunderstruck TSM 2500 dual charger setup would allow you to connect two 25A chargers in parallel.? Am I reading correctly that I could get a max of 50A @ 48V (2400W) out of that?? For $1260.
On Wednesday, May 26, 2021, 12:01:01 AM CDT, Ryan Sweet <ryan@...> wrote:
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It’s also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
If your stumbling block is initial cost of the battery bank, I’m not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.? On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
|
Re: Silly question - Hybrid what-if'ing
Another what-if...
Rather than trying to go 3000W @48V from 120V -? Amazon has a 1200W 12V power supply that runs on 120AC. Assuming(!!) the ground is not tied to the AC ground - can I tie 4 of these power supplies in series to generate the 48V?
It looks like the Thunderstruck TSM 2500 dual charger setup would allow you to connect two 25A chargers in parallel.? Am I reading correctly that I could get a max of 50A @ 48V (2400W) out of that?? For $1260.
On Wednesday, May 26, 2021, 12:01:01 AM CDT, Ryan Sweet <ryan@...> wrote:
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It’s also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
If your stumbling block is initial cost of the battery bank, I’m not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.? On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
|
Re: Silly question - Hybrid what-if'ing
Any idea how the 4 knots will work in wind/wave sea conditions ? That may limit the range.
On Wednesday, 26 May 2021, 13:01:01 GMT+8, Ryan Sweet <ryan@...> wrote:
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It’s also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
If your stumbling block is initial cost of the battery bank, I’m not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.? On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
|
Re: Silly question - Hybrid what-if'ing
Yep John it would be really hard to find a DC power supply at a reasonable price that would supply enough amps continuous compared to a battery. ?It’s also hard to get a setup from generator to battery charger(s in parallel) that will keep up with battery consumption, but the approaches Dan outlines are both routes that should work.?
If your stumbling block is initial cost of the battery bank, I’m not sure that these approaches will save you a whole lot of money, but what either approach will do is give you a path out of the range limitation of a smaller battery.?
toggle quoted message
Show quoted text
On May 25, 2021, at 21:41, Dan Pfeiffer <dan@...> wrote:
?
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
|
Re: Silly question - Hybrid what-if'ing
Yes, I think what you describe can work but from what I have found (and been advised by Thunderstruck) you need/want the battery in the system rather than powering the motor controller (of whatever type - AC, DC, BLDC,...) directly from the generator.? But the battery can then be smaller.?? It is not a solution to head offshore with but for the way most people use their boats I think it can work.
I would look at propane or dual fuel generators rather than gasoline.? Propane on the boat has the same issues as gas with regard to accumulation in the bilge but it is a lot easier to swap a propane bottle at sea in rough weather than to re-fill the gas tank on a portable generator from a gas can.?? I know of one 6-1/2 ton monohull that runs with a 2000 watt propane generator and reports 4 kts and 8 hrs on a 20lb bottle (about 4.5 gallons of propane).? You would use about 4 gallons of diesel in that boat over 8hrs at 4kts.? So that cost per mile is about the same??? A 20lb propane refill is about $20 and so is 4 gallons of marine diesel?
As far as the power supply, the charger is exactly what would do the job.? You run the propulsion motor from the battery and you keep the battery topped up with the charger that is running from the generator.?? If you want to go 4 kts you need a 2000 watt generator and a 2000 watt charger.?
There is a boat in Seattle that a list member here has that is running three 2500 watt Thunderstruck chargers from a 220V AC diesel genset to get 7500 watts for about 6 kts I think.?? The Thunderstruck chargers can run up to four from one controller so the system is scalable.?? But note that it is running at 220V.? Those chargers only deliver 1500 watts at 120V.?? So to be a practical solution you really need the 220VAC genset.?
?
I don't think a 3000W power supply would be more cost effective and with a charger you should have the controller to properly manage the system and not blow anything up. ?? I have in mind a similar system to the one is Seattle but I am looking at a 48VDC genset to take out the middleman of the chargers.? I am planning on using a BLDC motor for the generator and a 12kW diesel (Kubota 722).? But it will require a beefy rectifier and regulator and I have not gotten to the research on that yet.? That's phase 2 or 3 and I am a few weeks away from getting phase 1 up and running which is the electric propulsion part.? I am almost done with machining the running gear.? After that's up and running I'll start working on the genset.? For what it's worth, I have a 13kWhr battery and estimate I will have a 25 mile range at 4 kts.? If I add a propane generator to power the charger (a possible interim solution while I get the 48VDC genset built) I hope to be able to run at 4kts with zero draw on the battery.? I should have real data in a couple months. Dan Pfeiffer
toggle quoted message
Show quoted text
On 2021-05-25 11:05 pm, john via groups.io wrote:
?
Yes, power is power.
The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
?
Looking at this a different way...
?
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
?
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
?
John
?
?
?
?
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
?
?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
?
|
Re: Silly question - Hybrid what-if'ing
Yes, power is power. The thought was that it's relatively cheap to buy a portable generator and carry a can of gas as backup.
Looking at this a different way...
If I go with traditional 48V motors (maybe even 10Kw so that I have plenty of room to grow) - can I power those (at low power) from a DC power supply running off a portable generator?? ?Is it possible to buy a 2000W or even 3000W 48V DC power supply that runs off 110VAC?? ?This would (in theory?) allow me to run off a very small battery bank, or no battery bank at all initially.
Then there's the electrical question:? If I connect a 3000W power supply to a small lithium battery (which would be very unlikely to have exactly the same voltage - higher when charged, lower when discharged - will I blow up anything?
I'm assuming a 3000W power supply would be significantly more cost effective than trying to find a 3000W charger (which would be massive overkill, and likely damage a small battery bank).
John
On Tuesday, May 25, 2021, 09:53:32 PM CDT, Dan Pfeiffer <dan@...> wrote:
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
toggle quoted message
Show quoted text
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
|
Re: Silly question - powering with a 120V AC motor?
Setting aside efficiency differences it still takes the same amount of power to move the boat at a given speed.? AC, DC, gasoline, diesel.? Doesn't matter.? The boat wants what the boat wants.?? Higher voltage will be lower amps.?? Lower voltage will be higher amps.? The watts remain the same.?? The sizing of the wires may change but the power needs remain the same.?
An AC motor can indeed be used with a controller that allows for forward and reverse and all the rest.? Your battery bank challenge will remain.?? It may even get larger from more losses through added inverter stages.??
The generator can also work.? For a 6 ton boat you'll need something in the neighborhood of 2000 watts to go 4 kts??? Doesn't matter where you get it or what conversions in may go through making it's way to the propeller.?? If you're going to loose half of it on the way you need to start with 3200.?? An AC motor will work but it won't pick up the check at lunch.?
Dan Pfeiffer
toggle quoted message
Show quoted text
On 2021-05-25 9:19 pm, john via groups.io wrote:
?
?
This is probably a really silly question, but....
?
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
?
We've discussed the efficiency gain of running off a higher voltage / lower current.
I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
?
John
|
Silly question - powering with a 120V AC motor?
This is probably a really silly question, but....
Is it possible to find a 120V AC motor that can be speed controlled (and maybe even reversed??) for at least a proof of concept on a boat?
For those of us that prefer electric motors to gas or diesel engines, but are challenged by the investment of a huge battery bank, wouldn't it be cool if we could run an AC motor off an inverter from whatever battery bank we have handy, and use a generator to supplement - or just run off the generator entirely at first?
We've discussed the efficiency gain of running off a higher voltage / lower current. I'm guessing that there just isn't a suitable way to control and/or reverse an AC motor??
John
|
Re: Retreat Time Re Power Help?
I will look into this. They were 50 Hp Diesels, No Idea of brand or max RPM. Thank you for your reply.
|
Re: Retreat Time Re Power Help?
Do you have power/speedRPM info from your diesel? This will help you predict correct reduction and propeller diameter. Your 72v motor will gave a top speed of 3,600RPM ?if, for instance, you had a cruising speed if 6 knits with a propeller speed of 900 RPM with existing prop, you can do the math to figure out reduction - somewhere around 4:1 in this instance.
My 40’ cat weighs over 20,000# and has a pair of Motenergy 48v/10kW motors using a 3:1 reduction with max prop RPM of 800. My max speed is 6.3kts with max cruise of 6 knots.?
my guess is you’ll find you can cruise at up to 6 knots - but it will require a big battery if you’re going more than an hour or two. I have a 48v/1,000AH Winston LFP pack. I figure I have a max range of 25NM at 5 kts.?
|
Retreat Time Re Power Help?
Retreat Time is a 2006 refit from diesel to electric however it is under powered having 2.2 kw PM brushless motors at 144v. Direct drive. They were re insulated, and upgraded to American motion control, controllers new in 2019, they operate perfectly and are for sale if anyone is interested.
She is 44 ft LOA Sail craft Apache catamaran about 40 ft at the water line, 19.5 beam, Displacement is 13000 lbs theoretically, I'm guessing the weight trade off for the 50 hp diesels for the 24 - 115 Amp hour AGM batteries is a wash. She drafts 3.5 and 2.8 without the part of the keel that goes below the propellers so it can sit on a sand bar. What I mean is from the rudders forward its like railroad rails make up the bottom of the keels that allow the you to sit flat on the bottom when the tide goes out.
Propellers, what I know is they are 15 in diameter three blade fixed, pitch is unknown. Will the group help me determine if the Thunderstruck 18Kw kits with all the liquid cooling, controller and motors, with gear reduction @72v be suitable to maintain 5 knots or so depending on conditions?
Plan- Divide the 144v banks in each hull to duel 72v having one in use and a stand by ready to go, or charging from the Fischer Panda 9 kw 220v generator or re gen.?
|
Re: repurposing torqeedo 2.0 to inboard engine?
My 12m cat, Sunshine, has straight shafts (replaced ZF sail drive) powered by 10kW PMAC Motenergy 48v motors. Plenty of maneuvering power both forward & reverse.?
|
Re: repurposing torqeedo 2.0 to inboard engine?
John, you're right. For your big powerboat, reconditioning of the engines are the only way.
When you have pulled the heads (at least one), you check the piston play and the condition of the piston tops. If they are out of spec, you may have a much worse job to do.
Send the heads to a reputable reconditioning shop for inspection and overhaul. No short cuts. The job must be done properly (head face grounded, 8 valve faces machined to right angles (and polished), new valves, check the valve guides for play, etc. When the reconditioned heads are back in place, you make a compression test. If some cylinders are still bad, it is broken cylinder rings. Then trouble really comes...
Here's a guy who sell a set of valves, but you may need two ?
Notice the name of the seller. It may indicate that he's a guy who knows about this, and can give you some advices.
Dead engines are a nightmare for a buyer, same as for you. My neighbour sold his nice powerboat with one of the Mercruiser V8's broken, for just 35K.
I think a good recondition is worth it. Up and running well, that's a very good sales argument !
It's not always you sail with your whole family on board, i guess.
If you can live with a smaller powerboat, your expenses will go waaaay down.
I live 1/2 a mile from our marina at the south end of the Great Belt waters of Denmark (the "middle channel" to the Baltic) where I have my 29' sailboat which I sail singlehanded mostly, as my daughter is too young, and my furious wife yells too much at me when I command her actions when docking (the diesel is running). One hell of a good reason to convert to electric !!!
But my neighbour's and your story confirms, that there will always be a job for me in the reconditioning business, if I get out of ideas ! Just need to buy a machining shop.
Cheer up, Carsten
On Tuesday, 18 May 2021, 01:19:45 GMT+8, Ryan Sweet <ryan@...> wrote:
John,
I think you are right to view removing the old engines as quite a big job. Don’t underestimate that part. ?Then getting an electric setup that will deliver enough power to let you get planing speeds for more than a few of minutes (many options but for example 4 AC motors ~80kw and at least 15kwh of battery is the ballpark) ?becomes a considerable cost.?
I’ve helped a few people in my area price out converting similar power boats and each time we’ve landed at the same $30k-$50k total cost. ?If you have a really fantastic boat and the engines are dead, it might make sense. ?I ended up with one client in that situation who is diving into it. We have yet to really find out but in theory the electric drives and battery systems should last for decades - longer than you will own the boat, unless you are quite young.?
toggle quoted message
Show quoted text
On May 17, 2021, at 10:01, john via groups.io <oak_box@...> wrote:
?
Carsten, The BIGGEST problem is that they haven't been run or cared for in the past 20 years.? I had a retired buddy that was "car friendly" helping me with them (and paid him a few $$, which worked for both of us).? My objective, beyond just getting them to run - was to get them back into great, reliable shape.
First, rebuilt the carbs, then rebuilt the raw water intake pumps, new hoses, belts, plugs, starters.? New electric fuel pump to replace the mechanical fuel pump.? New water circulation pump, new intake manifold (on port engine - probably on starboard too).? Pulled the heads on the port engine and had them machined, and new valves put in (old valves were all shot, with little or no compression on most of the cylinders). New lifters, new rods.? Port engine is now running - though clattering loudly (not a valve adjustment - maybe a lifter or rod that wasn't adjusted properly?) - so still need to get a mechanic that really knows what he's doing to look at it and finish the job.
Starboard engine will start and run if primed, but also has bad compression on 3 cylinders - so need to pull the heads and have valves done on it.? Old buddy was much less expensive than a "real" mechanic, but has too many other things to do to be available on a reasonable basis.? I've dealt with most of the boat shops at one time or another, and don't trust any of them to do a decent job.? ?I've got one last guy to try - but he's swamped with work after the freeze we had this past winter took out a bunch of engines....
I would LOVE swapping out all the potential sources of problems of the gas engines for electric motors that just run, don't freeze, and don't have so many holes in the bottom of the boat.? ?But...? ?repowering with electric would probably cost (WILD swag) $30-50K to get old motors out, new engines in, and minimal battery capacity.? If I can find a mechanic that can pull and re-install the heads, and tweak things - I should be able to be back in business for around $5K - keep the boat good as original condition (resale value maintained), and be able to scoot down the lake if I need to at some point.
I have toyed with putting motor brackets on the swim platform, and getting a second Torqeedo 4.0.? ?That would cost another $4-5K for the 2nd motor (I have one), and several thousand for a minimal battery just for proof of concept.? And I'm concerned that two Torqeedo's on the swim platform wouldn't be able to give me enough differential thrust to manage the boat at the dock (at least without adding a bow thruster).
Sigh.
John
On Monday, May 17, 2021, 11:06:37 AM CDT, Carsten via groups.io <carstensemail@...> wrote:
John, just curious, what's wrong with the Chev's ? (I know, not related to electric...)
On Monday, 17 May 2021, 21:37:19 GMT+8, john via groups.io <oak_box@...> wrote:
Carsten, I think the bad reverse performance is mainly an issue of the outboard having to fight against the hull and keel.??
I previously had a Catalina 27 with a 10hp 4-stroke outboard in a motor well (behind the keel and rudder).? Same thing - did great in forward, but very limited power in reverse.? If I had a strong north wind, I wasn't able to back into it with sufficient control to safely leave the marina.
This may be somewhat also due to the prop being less efficient in reverse (due to cup design).? But I suspect fighting the keel was the bigger issue.
I really wish the economics were better for electric. I currently have a Chris Craft Commander 410 with two Chevy V8 454 big block engines that are not healthy.? I still believe the engines can be brought back - but finding a good mechanic that will show up and get the job done on my lake is proving extremely frustrating!? ?I've thought more than a few times about repowering the boat with electric (probably mostly hybrid, running off a generator - to keep the cost of the battery bank within reason).? Butttt....? ?Getting those two V8 blocks out of the engine room below the main salon will be extremely difficult.? Plus - best possible speed will still be limited to 5-6mph - slower than a trawler, and slower than many sailboats.? I've gotten used to the Dark Side, and prefer a cruising speed of 7-10mph, and really like the option of being able to get up on plane if I need to so that I can get somewhere in a hurry if necessary.
I have taken a LOT of inspiration from this web site:??, as his boat is very close to mine (his is a few years older, and mine has the flybridge - meaning more drag, weight, and windage - but at least in the ball park).? But it also serves as a good reality check.
John
On Monday, May 17, 2021, 01:22:14 AM CDT, Carsten via groups.io <carstensemail@...> wrote:
Thanks, John
I may reconsider that solution, as you said the reverse was not good. Probably because of the pod ?
When anchoring, I need full reverse power to dig the anchor.
I guess that yellowchair does not need the full reverse power, if he already does well with his present configuration.
Two T4.0's is a bit over my budget, as it is more than I paid for my Maxi 87 1976 boat :-)
I also considered to get rid of my saildrive and make two shaft drives (!!) By doing so, there is redundancy, and high maneuverability.
Anyone here with two shaft drives on their boat ?
Cheers, Carsten
On Monday, 17 May 2021, 11:22:18 GMT+8, john via groups.io <oak_box@...> wrote:
Carsten, If you're really going to go that route, I'd recommend two Torqeedo T4.0's. I mounted one as an experiment on an Catalina 30.? One Torqeedo would push the boat at very slow speed. Reverse was abysmal.? I could get by with it as an emergency backup when my Atomic 4 gas engine failed, and neeed to get into my slip once returned to the marina.
However, a single 15-20hp outboard gas engine would be MUCH more cost effective, and get the job done more practically.? I know this is an "electric boat forum", and I own 2 Torqeedos, and have done a fair amount of experimenting with them.? But they're a very expensive solution that is significantly more complicated than a gas outboard.
John
On Sunday, May 16, 2021, 08:19:25 PM CDT, Carsten via groups.io <carstensemail@...> wrote:
What is your use of the Torqueedo now ? It seems that you only use it for docking, slow motorsailing etc. as it is a small configuration for your 5T boat.
How about two Torqueedos, one starboard, one port ? Doubled power, and far better maneuverability when docking. You just need to buy/find one more T2.0, more batteries, and make the new (retractable) brackets. No hazzle with mounting an inboard.
Just an idea, as I am considering making two on my mono 4 tonner too.
Carsten
On Monday, 17 May 2021, 03:43:33 GMT+8, yellowchair@... <yellowchair@...> wrote:
I have a 28 foot, 5 ton, Tyler Twister (long keel) with a Torqeedo 2.0 mounted on a home made bracket on the (transom hung) rudder. Due to the steeply angled transom, there is no ideal way to mount an outboard, so I am contemplating going back to an inboard engine. What do you guys think of using the Torqeedo 2.0 as an inboard engine? Perhaps a belt drive to the propeller shaft? I'm sure this would void any warranty, but would it work? Would cooling be an issue? Any comments appreciated.
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Thanks for the info. ? For the record, I suck at math and was just happy to find a plug and play solution to help me extend my range with an easy trickle charge whilst I am out in my cocktail cruiser. ?I found it with this company. ? ? Eric
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On May 16, 2021, at 5:22 PM, HF via groups.io <incorridge@...> wrote:
?Hi Eric and others, $200 for a 45W (if the performance claim is accurate) panel is more than $4 per Wp.? Rigid Si panels go for around $1 per Wp.? Flexible mono- and poly-Si panels are also available for $1 to $2 per Wp.? But I'm not sure how their performance holds up if you bend them many times.? If the PowerFilm is a-Si, it probably doesn't degrade in response to getting bent back and forth multiple times.? So what you're paying for is the flexibility of the panel and its ability to continue working once you bend it.? If you don't need this feature, the rigid panels are a better value/$. -Halden
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