Actually, soldered connections are prone to failure in environments where vibration is a factor.? That is why in ,ost cases in aircraft crimped connections and stranded wire is the standard.? It maintains a secure but flexible connection.
In addition in corrosive environments the metal insolder can lead to dissililar metal corrosion.
On Thu, Aug 11, 2022 at 2:43 AM Jonathan Webb <avia1or01@...> wrote:
I'm far from an expert but it does sound to my befuddled amateur
brain like a wiring issue.
Only thing for it is replace old connectors and possibly also
cables. Soldered joints are always better. I spent yesterday
replacing a temporary chocolate screw connector with a soldered
connection. Its difficult to do neatly in the confines of? the
cockpit.
How often should fuel pumps be replaced. Mine are original from
when my aircraft was built in 2003. Its done around 450 hours. It
has a Pierburg mechanical pump which you cannot get any-more and I
have been advised that an old Piesburg is better than a new
replacement. The electrical pump is also original but working
fine.
Regards
Jon
X air Falcon
On 11/08/2022 02:23, Justin Gregoris
wrote:
Hello everyone once again,
I changed my facet cube auxiliary electric fuel pump with a bravex
auxiliary electric fuel pump. The specifications between the both
are merely identical - my current bravex pump has a current draw
of 1-2amps with 2-4psi output.
After I installed it yesterday and went flying today, the ammeter
inside my cockpit registers current draw of about 5-8amps give or
take, but as soon as I switch the auxiliary pump on, the needle
bounces back and forth like it's going crazy. No beakers pop/open
but I'm confused as to why the ammeter needle is bouncing; it's
bounces almost like one would simulate the same phenomenon by
shaking the Ammeter, if it were to be disconnected, in your hands,
sort of thing.
For starters, I changed the facet pump thinking it was defective
when it stopped working, but afterwards re-plumbing new fuel lines
with a check valve and after Installing a new pump, I then
realized the wire connector was the culprit of the pump stopping -
the puno was fine but rather the wire and circuit of the auxiliary
fuel pump had 2 sets of cheap plastic push-on connectors that were
15 years old and landing on rough grass field, probably
exacerbated the connection to finally malfunctioning, amongst
oxidization and humidity, and quality of connector, etc.
Anyway today I went flying with the new bravex fuel pump, soon
realizing the brand new bravex fuel pump stop working.
After I landed I was surprised to find out if I got a defective
new pump. I then chased the wires and circuit of the auxiliary
fuel pump one more, to then realized I noticed yet another cheap
push on connect. I moved the last cheap connector that was part of
this circuit around, at which point the new bravex fuel pump
states to work again.
I will remove this last problematic connection and splice a
straight through connection.
Could my ammeter needle be bouncing abruptly because of this
(last) poor connection in the auxiliary pump circuit, or could
that be a coincidence and the ammeter needle bouncing in the dial
be tied towards something else?
If i don't turn on the newly installed pump, the needle doesn't
bounce, but rather accurately measures total current in the entire
electrical circuit of the plane.
When I turned on the auxiliary pump with the engine off, the
needle also did not bounce around like crazy.
When I had the engine running more or less at idle, with the
auxiliary pump on, the needle did not bounce around even then.
However, once I applied full throttle and got off the ground with
the auxiliary pump on, the needle then started bouncing around
back and forth like crazy.
I will be fixing the last connection issue tomorrow, but thought
I'd reach out to you all for any advice.
Maybe once I fix the last connection problem within the auxiliary
pump circuit, will the ammeter needle stop acting this way?