Keyboard Shortcuts
Likes
- VacuumX
- Messages
Search
Re: new member
Hello Albert
Glad to have you join us
How large is the glass from the cat. tubes and how thick?
Because the light dosen't go thru the type of glass is less important than how stable it is. It's been a long time since I've broken a TV screen but I think the glass is too thin to grind?into a good mirror. let us know we have some real expert mirror makers here (I'm not one of the experts :-)
Good luck
Ron
teveotron wrote: I have the idea of using the front of obsolete cathode ray tubes, as |
new member
Hi friends, I am glad to faind a groop dedicated to the vacuum
technology. I live in Argentina, and my english is not very good, I hope you scuse my errors. My main activity is the rebuilding of catode ray tubes (television screens)but my hoby is atronomy. I have the idea of using the front of obsolete cathode ray tubes, as parabolic mirrow for telescopes. This front is made of good cuality glass. How you like the idea? I am waiting for answers. Albert Gasparini |
Re: Transformers for evaporation and glow discharge.
-Hi Jeon
The Best (cheapest :>) Glow Discharge transformers are from Neon signs you can find these on e-Bay for little money I have one 9000v - 35 ma and it seems to work fine. I use a welder to heat the evaporation tungsten I bought .060 welding electrode tungsten and it seems to be to large so I need a lot of amperage to get it hot I've read of other guys using a large battery charger for the power source and they regulate the 110v side of the charger with a dimmer switch. I'll try to find the web site for you. having a lot of luck in finding the voltage / amperage and coil specsE-Beam now that's ambitious¡ªI have been studying this and not needed. Sputtering system may be easier to deal with again finding the source for a high voltage and high amperage source may be difficult (expensive)Fabricating a Sputtering head seems to be easier than E-beam. Good Luck Keep us posted Ron VacuumX@..., "jongmin686" <jongmin686@y...> wrote: Hi, friendsa CVC |
Re: Transformers for evaporation and glow discharge.
Maybe your best bet would be to purchase a small 110 Volt arc welding unit. They have variable outputs and will certainly zap any material you might want to coat. Although the manufactures don't recommend this... using the on and off switch will provide the control needed to get started. The output of most machines is 50 to 100 volts and 50 to 150 amps... this will do for most needs. I too am putting a small coating unit together and having the same problems. Let me know of your progress and I will do the same.
Bill Lang, Stockton , CA |
Transformers for evaporation and glow discharge.
Hi, friends
I'm starting to build the Vacuum deposition system just with a CVC diffusion pump and a Edwards pump. Right now , I'm looking for transformers for evaporation and glow discharge, but Actually I was studing bilody included with insects such as butterflys, and so I don't have any knowledge related with electrical power. Could you tell me which transformer is better or the range of output current, voltage or watt for evaportion and glow discharge ? If I can take care of these troubles, Next problem is to find or make electron beam gun power supply. To find it, I am still watching ebay'power supplys everyday. Anyway It is not easy. Good luck everybody,~~!! Jeon *^,^* |
Re: Vacuum chamber
Hi Ken
Here is half way between New York and Boston? . Farmington Connecticut
I'm still chasing down leaks in my tank / setup.
Most of the plumbing is cool The tank gasket has been a bit of a challenge but?I think that its OK I fabricated up some well nuts for the electrical feed thru these didn't work out to good.
I've been testing? (playing with) each thing before I put it into the full setup.
I tried checking for leaks by using dye. this works good for the larger ones but it doesn't work for the real small ones.
I still don't have a low vacuum gauge, I'll have to find some time to do some shopping.
?
Because I don't have all the bugs worked out I haven't filled ?the diffusion pumps with the correct (expensive) oil. I have tried vacuum pump oil I don't know if this will work well enough but in does tell me that I still have leaks.? mostly I am stumbling around in the dark trying different things till I get it to work.
?
I'll post photos when I get a few things put together and cleaned up.
"Soon I'll be an expert on what doesn't work"
?
Take Care
Ron
?
Ken Hunter wrote:
|
Re: Slow going
Ken Hunter
--- In VacuumX@..., "paladinironworks" <PIW@s...> wrote:
Hi all,I understand entirely... All my goodies are in storage somewhere in Amarillo... I'm at the Days Inn and I can relate to the money thing too! Ken |
Re: Amarillo
Hi Ken God?I hate moving When Joanne and I moved here she was in the hospital having babies way to soon. Thank God for lots of friends and family including my father in law who broke his foot for his effort. ? Greetings all: ? I found a 21" diameter water tank that I cut in half and added flanges to both pieces cut in 12 electrical feeds about 14 up from the flange for the evaporators and 2 near the top for the glow discharge the glow discharge is connected to a 6 KV 35ma neon transformer. This isnt as bright as I expected so I am going to try -1ST grounding one side to the case 2ND using a larger 10kv 65MA transformer that I just picked up. I have a small 300W air cooled 2 diffusion pump that is part of a leak testing setup I picked up on e-Bay. The diffusion pump setup flow starting from the vacuum / (Searss water) tank has a pneumatic valve, pressure gauge ports a Valve, cold stack, a valve, and then the diffusion pump. ? I have been able to get the vacuum low enough to stop the glow discharge (about 20 minuets) but not low enough to evaporate the Al this may be due to the small size diffusion pump or the amount of piping before it. I did find a small leak at the pneumatic valve last time I tried it. ? Im still trying to find vacuum gauges that work I have 3 controllers and 2 thermocouples and an ion tube all purchased separately on e-Bay and I havent gotten them to work yet. ? I have a 6 water cooled Diffusion pump I am going to try today. ? Now the questions: ? How bright should the glow discharge be? It isnt giving enough light to see anything in the tank. My Tungsten wire is way to big .045 so I need a lot of power to get it hot how hot should it get Dull red, Bright red, almost white? Will smaller wire hold up better or worse? ? Working sucks (no pun) I hardly get any time to work on my projects. Ken Hunter wrote:
|
Re: Repair of old Gast vacuum pump
Darald Bantel
On Fri, 2003-04-25 at 22:12, grantfair2001 wrote:
The pump label specifically warns against the use of any oilYou bet!! I just used google to find out what there is available for information at they suggest using a Gast solvent ##### (!). It may be useful to access the website and to contact your closest dealer and get a recommendation from them. If you are real concerned about things perhaps you need to ship them the unit for service. Darald |
Re: Repair of old Gast vacuum pump
grantfair2001
The pump label specifically warns against the use of any oil
toggle quoted message
Show quoted text
lubricants; wouldn't this include diesel? Grant --- In VacuumX@..., Darald Bantel <dbantel@t...> wrote:
On Fri, 2003-04-25 at 14:01, grantfair2001 wrote:I phoned a local vacuum pump firm and asked about a solvent to flush aTry 3/4 gallon of diesel with 1 qt of ATF mixed in. |
Re: Repair of old Gast vacuum pump
Darald Bantel
On Fri, 2003-04-25 at 14:01, grantfair2001 wrote:
I phoned a local vacuum pump firm and asked about a solvent to flush aTry 3/4 gallon of diesel with 1 qt of ATF mixed in. The brake Kleen could be used after this. The diesel mix is a very low viscosity lubricant. You could try the diesel mix first and then see how the pump works. If you are trying for a very very low vacuum then put in some brake kleen and it will absorb and remove the previous and the inside should be polished again. Darald |
Re: Repair of old Gast vacuum pump
grantfair2001
I phoned a local vacuum pump firm and asked about a solvent to flush a
vacuum pump with carbon vanes. (The pump suggests Loctite Saftey Solvent which doesn't seem to be made anymore). The lady I spoke to recommended an automobile product - Brake Kleen. Would this work for flushing the Gast? Grant |
Re: Repair of old Gast vacuum pump
grantfair2001
Thanks for the advice. The motor recommends flushing with a Loctite
toggle quoted message
Show quoted text
fluid as well as mentioning some other things which may be banned by now. I will check further. Grant --- In VacuumX@..., Darald Bantel <dbantel@t...> wrote:
On Tue, 2003-04-22 at 21:16, grantfair2001 wrote:Hi Darald - thanks for the reply, it is helpful.Greetings |
Re: Repair of old Gast vacuum pump
Darald Bantel
On Tue, 2003-04-22 at 21:16, grantfair2001 wrote:
Hi Darald - thanks for the reply, it is helpful.Greetings I am currently working on a vacuum truck and every 8 to 10 running hours I flush the pump with a 3:1 mixture of diesel and ATF oil. The ratio could be different in your application because I have problems with internal grease deposition that you should not have. Check with a Gast vacuum pump distributor as to recommended practice. This process may not apply to a high accuracy pump but is used regularly on vacuum trucks in this area. The flushing is to lubricate (and clean) the inside of the pump. Darald |
Re: Repair of old Gast vacuum pump
grantfair2001
Thanks Ken -
toggle quoted message
Show quoted text
They did not have any Gast kits, are the names they use "generic"? And if those are cheap prices, what are the expensive ones like? <g> Anyway, my pump inexplicably started pumping more air recently, so for now I don't need to improve it. Good luck with your upcoming move. If I have trouble with the pump in the future I will be back to the list. Grant --- In VacuumX@..., "Ken Hunter" <atm_ken_hunter@y...> wrote:
Try Duniway Stockroom ( www.duniway.com/ ) for the vanes or re-build |
Re: Repair of old Gast vacuum pump
grantfair2001
Hi Darald - thanks for the reply, it is helpful.
toggle quoted message
Show quoted text
For reasons unknown, the Gast pump started putting out lots of air recently. It has been running non-stop for several days so maybe something wore into shape, though the thing was old surplus when I bought it. Anyway - for now it is working just fine! Grant --- In VacuumX@..., Darald Bantel <dbantel@t...> wrote:
On Mon, 2003-04-21 at 11:56, grantfair2001 wrote:Hi Darald-Greetings |
Old Kinney Vacuum Coater
My project is the gradual restoration of an old, (~1960 I'm
guessing) Kinney vacuum coater, (Type SC-3). The system is based on a 2" diffusion pump, 12" dia X 12" tall bell jar, and a Sargent-Welch 1403 roughing pump. To date, my progress has been to disassemble and clean up the diffusion pump. It had the appearance and smell on the inside of being a crude oil cracking apparatus. I used oven cleaner, (not wanting to mess with hot lye solutions) followed by distilled water and then acetone to clean it up. I replaced all the seals with new Viton O rings. I cleaned up and changed the oil in the roughing pump which seems to be in very good condition. At this point I decided to see were I stood with the system. Without further disassembly and cleaning, (I was worried about the condition of the rubber diaphragms in the various diaphragm valves, the outside edges look cracked, but I didn't want to mess with them unless I had to), I started roughing down the system. I think it went surprisingly well for such and old piece of equipment. I was able to get the system down to about 10^-2 torr, which surprised me because as far as I can tell the 1403 roughing pump is a one stage pump and I wouldn't expect it to get much below 1 torr. The pressure was monitored using a Stokes McLeod gauge. One of the three installed thermocouple gauges seemed to be functioning. I suspect that the other two gauge tubes, (Type 531) are not working. The discharge gauge, which I'm assuming was installed in the bell jar base plate, because there was a vacant hole, is missing. My guess it was a cold cathode ion gauge. I have a Kinney type KDG gauge head a Varian 524-2 gauge head and a NRC type 507 ionization gauge sitting in a box of parts I got with the system, along with a CVC Autovac 3294A gauge controller and a NRC 724 Gauge controller. Which gauge head goes with which controller I am not at all certain. I also picked up a Bendix (CVC?) GP-310 Pirani gauge controller with no sensor head at the MIT flea marker Sunday just because it was sitting there for $10. The immediate questions I have concern the next step. I feel that I am in the pressure realm that I can consider turning on the diffusion pump. Initiayl I charged the diffusion pump with an unknown silicon oil that I removed from an old 4" CVC system that I have waiting for possible restoration. Then I got to thinking that this old Kinney system was probably designed for a hydrocarbon diffusion oil and the heater came into question. The heater is a Chromalox HSP 31, 115V, 100W disc heater. There is no controller or thermostat on the heater nor anyway to measure the heater temperature. What diffusion pump oil should I use? I might add that there seems to be no baffle between the diffusion pump and the bell jar, just a gate valve. Intrumentation. What sensor head goes with what controller? A cheap source of type 531 T/C gauge heads. The same for a Pirani type GP-003 sensor tube. Does anyone have any recollection of this Kinney system? This is a "back burner" type of project, going slow as I collect information and pieces. My interest in vacuum coating has to do with small acoustical sensors and sources. For example, I am currently working on a miniature electrostatic sound source which incorporates a slightly conductive very thin, (~.00006 inch) Mylar diaphragm and perforated thin metal stators. Currently I am making the diaphragms "conductive", (about 10K ohms over 1") by applying powdered graphite to them. They work, but this doesn't seem very elegant or controllable. If I get the vacuum coating system running, my next series of questions may be concerning how to conductively coat mylar without melting it, (radiating heat). The Kinney system is also set up with carbon coating capabilities. Also, because these electrostatic sources I am working on are to be used in a very high magnetic field, (MRI) I have a need to minimize metal in their construction, (eddy currents), so a metalized stator might have advantages. Envisioned future uses for vacuum coating might concern capacitance micro phones, again metalized diaphragms and stators, and plasma clean/etching sounds interesting because I am forever trying to adhesively bond polar polymers, (nylon, Delrin, polyethelene, Teflon, etc) Thanks for any guidance ExpTec DBA Experimental Technique |