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Re: turning very slender stainless steel objects on a SL

Richard Pender
 

Hello,
? ? ? ?Yes, indeed 3/32"BSW was "LBSC's" first option but I have his second option 7BA taps & dies for which 2.5mm is the top diameter. The thread at one end certainly needs to be a good fit since the plain part will have to be @90* to the port face.? (Yes I know that threaded items should not be used as locations, but that is the way the old "master" designed it and there is no way in which it could be assembled into the boiler with the rod in already fitted into the regulator body, as a press fit.)
?I am far from the firs to trip-up through following his "words and music"

Regards, Richard


On Friday, 1 March 2019, 15:46:10 GMT, Carl carl.blum@... [UNIMAT] wrote:


?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:
?
Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.

Virus-free.


Re: turning very slender stainless steel objects on a SL

Richard Pender
 

Hello,
? ? ? Probably yes, but sourcing the tubing could be a problem, remembering that less than 1/2" of it would be needed!

Regards

On Friday, 1 March 2019, 18:40:24 GMT, Jeffrey Kropp jeffreykropp1@... [UNIMAT] wrote:


?

I am reminded of an old machinist's saying about which stainless is easier to work with: "303, nice to me, 304, she's a wh@re."

Not meaning to offend anyone, just quoting..


On Fri, Mar 1, 2019 at 10:46 AM Carl carl.blum@... [UNIMAT] <UNIMAT@...> wrote:
?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:
?
Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.

Virus-free.


Re: turning very slender stainless steel objects on a SL

Richard Pender
 

Hello, thanks for your interest,the diameter of tubing is not of concern in this instance since the rod is to provide a pivot pin for the disc valve of the regulator valve within the boiler (I have already made the body and valve parts and have used 7BA instead of the 3/32" BSW that "LBSC" had as a first option. The threads need to be a tight fit since it will be subjected to alternate screwing/unscrewing forces an will be in an environment of boiling water/steam at 80 psig and I would not trust "Loctite"alone, inside a boiler. I must admit , I would not have produced such a poorly detailed design myself!

regards

On Friday, 1 March 2019, 16:19:59 GMT, 'Mckee, Don - Contractor {PEP}' donmckee@... [UNIMAT] wrote:


?

Would a 7BA threaded rod fit inside a 2.5mm tube?? Since this in an LBSC design I¡¯m assuming it¡¯s part of a steam engine.? Can you get the 2.5mm OD tube and 7BA threaded rod in stainless steel?

?

Don

?

From: UNIMAT@...
Sent: Friday, March 1, 2019 9:46 AM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: turning very slender stainless steel objects on a SL

?

?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:

?

Hi Richard,

?

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?

You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

?

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

?

Hope that helps?

?

Regards,? Richard.

?

Virus-free.


Re: turning very slender stainless steel objects on a SL

Richard Pender
 

Hello Richard,
? ? ? ? ? ? ? ? ? ? ?Thanks, that is food for thought for the current project .In the longer term I am contemplating the construction of a 1/2" scale model of an early GWR broad gauge locomotive - which has slender, tapered, ball ended hand rail pillars along both sides of it's running plates: perhaps I will have access to a decent lathe by then as there is no way a SL could handle the other, functional components for it!

regards Richard

On Friday, 1 March 2019, 13:06:30 GMT, richard.hanes@... [UNIMAT] wrote:


?

Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.


Re: Elderberry Steam Engine Kit

 

?I had heard that the Elderberry kits are based on a Elmer's design. I am very impressed with the packaging, components and manuals. They even included a small wall chart on thread sizes etc. I have most of the Edelstaal kits and they seem crude in comparison , but then again one is new and the other is from 51 years ago.
?Jeff


Re: Elderberry Steam Engine Kit

 

The launch engine is a little bigger than the OCLE that Caldwell and Edelstaal sold in the 1970s. Also the main bearing and valve have changed places.

Cary


Re: turning very slender stainless steel objects on a SL

 

Hi Richard,


If you do get stuck on this one silly detail, give me a shout. I have access to a range of machines and if necessary can cut the size you need from something bigger - or at least have a good try at it!


Regards,



Keith? s. Angus,


In Slough



---In UNIMAT@..., <penderrgp_uk@...> wrote :

On reflection, in the short term,? perhaps I should seek a UK based retailer of a small length of 2.5mm dia grade 316 st. st.!!
(I do not think the Unimat SL would be very happy with big cuts owing to it's general lack of mass and rigidity while the manufacture of the steady will become a project in it's self - I will have to get the iron casting made and jig bored to accept the extended cross slide bars by others.)?

Richard


Re: turning very slender stainless steel objects on a SL

 

We used to machine up small components from 316 without any problems, cutting and doming odd rods, and turning up and threading larger pieces. Polished it up nicely too. No special tools, no big hassle. I haven't tried it on the Unimat, but I can't see why not.


Keith



---In UNIMAT@..., <mdupreno1@...> wrote :

316, she's real mean?

Martin P.



-----Original Message-----
From: Jeffrey Kropp jeffreykropp1@... [UNIMAT] <UNIMAT@...>

?
I am reminded of an old machinist's saying about which stainless is easier to work with: "303, nice to me, 304, she's a wh@re."

Not meaning to offend anyone, just quoting..


Re: turning very slender stainless steel objects on a SL

 

Major? diameter of 7 BA IS 2.5 mm.


---In UNIMAT@..., <donmckee@...> wrote :

Would a 7BA threaded rod fit inside a 2.5mm tube?? Since this in an LBSC design I¡¯m assuming it¡¯s part of a steam engine.? Can you get the 2.5mm OD tube and 7BA threaded rod in stainless steel?

?

Don

?

From: UNIMAT@... <UNIMAT@...>
Sent: Friday, March 1, 2019 9:46 AM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: turning very slender stainless steel objects on a SL

?

?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.




Re: turning very slender stainless steel objects on a SL

 

?I heard the cleaned up version in Machine tools class long ago "303 is for me, 304 is a chore" . The plant that I used to working in made Handi-Wrap, a food product so everything was either "soft" or 6061T6 aluminum or Stainless. Our "maintaince" crew used to have problems with the Stainless work hardening when making parts. They would run ever thing (mill/Lathe) until the chips that were flying were blue and then stop and then go back and start shattering bits.
?Jeff


Re: turning very slender stainless steel objects on a SL

 

316, she's real mean?

Martin P.



-----Original Message-----
From: Jeffrey Kropp jeffreykropp1@... [UNIMAT]

?
I am reminded of an old machinist's saying about which stainless is easier to work with: "303, nice to me, 304, she's a wh@re."

Not meaning to offend anyone, just quoting..

On Fri, Mar 1, 2019 at 10:46 AM Carl carl.blum@... [UNIMAT] <UNIMAT@...> wrote:
?
Hi Gang:
How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?
Carl.
On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:
?
Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.

Virus-free.


Re: turning very slender stainless steel objects on a SL

 

I am reminded of an old machinist's saying about which stainless is easier to work with: "303, nice to me, 304, she's a wh@re."

Not meaning to offend anyone, just quoting..


On Fri, Mar 1, 2019 at 10:46 AM Carl carl.blum@... [UNIMAT] <UNIMAT@...> wrote:
?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:
?
Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.

Virus-free.


Re: turning very slender stainless steel objects on a SL

 

¿ªÔÆÌåÓý

Would a 7BA threaded rod fit inside a 2.5mm tube?? Since this in an LBSC design I¡¯m assuming it¡¯s part of a steam engine.? Can you get the 2.5mm OD tube and 7BA threaded rod in stainless steel?

?

Don

?

From: UNIMAT@... <UNIMAT@...>
Sent: Friday, March 1, 2019 9:46 AM
To: UNIMAT@...
Subject: Re: [UNIMAT] Re: turning very slender stainless steel objects on a SL

?

?

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:

?

Hi Richard,

?

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?

You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

?

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

?

Hope that helps?

?

Regards,? Richard.

?

Virus-free.


Re: turning very slender stainless steel objects on a SL

 

¿ªÔÆÌåÓý

Hi Gang:

How about 7BA threaded rod ( 316?) with 2.5mm tubing cut to length over it?

Carl.

On 3/1/2019 8:06 AM, richard.hanes@... [UNIMAT] wrote:
?
Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.

Virus-free.


Re: turning very slender stainless steel objects on a SL

 

Hi Richard,

Thinking that LBSC would not have specified metric rod (?) would 3/32" be OK?
You might need to re-make the mating part, of course! ? 3/32" was often threaded 7BA by LBSC (though it is a fraction small) and 303 stainless will be much easier to thread than 316 grade!?? I have used 7BA on 3/32 stainless for studs on the steam chests of my big 3.5" gauge loco (28 bore x 50 stroke) with every satisfaction.

3/32" stainless in 303 is available from Macc Model Engineers and several other suppliers.

Hope that helps?

Regards,? Richard.


Re: turning very slender stainless steel objects on a SL

 

I've had a look around and I think your best bet is to find a supplier on Ebay or Amazon. I've searched through the usual suspects and can't see any sensible deals for 2.5 stainless. One company will do a short rod for about ?6.50, on long delivery, and no mention of shipping costs, but otherwise it's mainly Ebay. I've found plenty of bright drawn rod, and some ground 316 - Ebay item 132937503007. That is a UK supplier,and the cost is low!

Having suggested titanium I find that of the two bits of titanium rod I have one is 2.5 diameter. However, the surface is quite rough, so I'm not sure what size it would be once polished down. Frustratingly the 4 mm rod is quite well finished. I'll remember what I got them for soon!


Keith


Re: turning very slender stainless steel objects on a SL

 

The threads are 7 BA, major diameter 2.5 mm, same as the rod.


---In UNIMAT@..., <carl.blum@...> wrote :

Hello Richard:

McMaster-Carr has 316 stainless wire in 0.102" diameter, 0.09mm over 2.5mm.

Perhaps you could grind this to size. Grinding has less force against the part than a single point tool. Plus you would have a ground surface!

While some would call me a cheat, I avoid threading. I would put set screws in each end of this part for the threads.

Carl.


Re: turning very slender stainless steel objects on a SL

 

¿ªÔÆÌåÓý

Here is the McMaster link:


On 2/28/2019 4:51 PM, Richard Pender penderrgp_uk@... [UNIMAT] wrote:
?
On reflection, in the short term,? perhaps I should seek a UK based retailer of a small length of 2.5mm dia grade 316 st. st.!!
(I do not think the Unimat SL would be very happy with big cuts owing to it's general lack of mass and rigidity while the manufacture of the steady will become a project in it's self - I will have to get the iron casting made and jig bored to accept the extended cross slide bars by others.)?

Richard?

On Thursday, 28 February 2019, 17:42:53 GMT, mdupreno1@... [UNIMAT] wrote:


?

Good points, Keith.

Since the length is only 1/2", seems like it could be turned from a larger diameter piece held only in the 3-jaw chuck. In this case, the threads on each end would be best done with the thread chasing attachment, if available, instead of die. The 52 TPI and .5 mm might be close enough, for 1/8" thread length.

Martin P.



-----Original Message-----
From: ksangus@... [UNIMAT]

?
The traditional way to do long thin items is to turn them down in one cut, so the thin section is never exposed to cutting forces. Large finishing cuts are difficult on the Unimat, so I would experiment with making the last cut as deep as possible, while starting from a larger diameter bar that won't flex when cutting. This will mean playing with toolbit angles to get the best performance, and I'm not sure what to suggest there.

A lot depends on the grade of stainless you're using - there is a wide range of machinability. That in turn leads to the question of why stainless? Would any other alloy be usable? I was at a show a few weeks ago where one exhibitor claimed that the titanium he was selling machined more freely than most grades of stainless - but he was the salesman.

And then finally why turn down to the size when you can buy precision drawn, or ground, stainless rod? The 3 mm and 1/8" sizes I used to get in 316 were almost polished, and made to a very tight tolerance. I've just found some 2.5 mm 316 in short lengths with a tolerance of +0.0/-0.006 mm.


Keith


---In UNIMAT@..., wrote :

Hello,
? ? ? ?I have need to produce a 2.5mm x12.7mm long item from stainless steel with a GOOD FINISH (it will also have a 7BA x1/8" thread at each end).? The first attempt was junk! with a form and finish best described as looking like a leg for a Windsor? chair from a doll's house.? The second attempt seems to be more promising-with very light cuts (approx 0.02mm , slow feed and very high spindle speed)? A lot of the problem seems to be a lack of support and to this end I have started to make a wooden pattern for a traveling steady, to be mounted on extended cross slide bars; in view of the small size of these machines and their resulting use for very light work such as described, I find it surprising that a TRAVELING?steady has apparently never been available as an accessory.? I would be pleased to hear the views of others on this topic.

Regards
RICHARD PENDER

Virus-free.


Re: turning very slender stainless steel objects on a SL

 

¿ªÔÆÌåÓý

Hello Richard:

McMaster-Carr has 316 stainless wire in 0.102" diameter, 0.09mm over 2.5mm.

Perhaps you could grind this to size. Grinding has less force against the part than a single point tool. Plus you would have a ground surface!

While some would call me a cheat, I avoid threading. I would put set screws in each end of this part for the threads.

Carl.

On 2/28/2019 4:51 PM, Richard Pender penderrgp_uk@... [UNIMAT] wrote:
?
On reflection, in the short term,? perhaps I should seek a UK based retailer of a small length of 2.5mm dia grade 316 st. st.!!
(I do not think the Unimat SL would be very happy with big cuts owing to it's general lack of mass and rigidity while the manufacture of the steady will become a project in it's self - I will have to get the iron casting made and jig bored to accept the extended cross slide bars by others.)?

Richard?

On Thursday, 28 February 2019, 17:42:53 GMT, mdupreno1@... [UNIMAT] wrote:


?

Good points, Keith.

Since the length is only 1/2", seems like it could be turned from a larger diameter piece held only in the 3-jaw chuck. In this case, the threads on each end would be best done with the thread chasing attachment, if available, instead of die. The 52 TPI and .5 mm might be close enough, for 1/8" thread length.

Martin P.



-----Original Message-----
From: ksangus@... [UNIMAT]

?
The traditional way to do long thin items is to turn them down in one cut, so the thin section is never exposed to cutting forces. Large finishing cuts are difficult on the Unimat, so I would experiment with making the last cut as deep as possible, while starting from a larger diameter bar that won't flex when cutting. This will mean playing with toolbit angles to get the best performance, and I'm not sure what to suggest there.

A lot depends on the grade of stainless you're using - there is a wide range of machinability. That in turn leads to the question of why stainless? Would any other alloy be usable? I was at a show a few weeks ago where one exhibitor claimed that the titanium he was selling machined more freely than most grades of stainless - but he was the salesman.

And then finally why turn down to the size when you can buy precision drawn, or ground, stainless rod? The 3 mm and 1/8" sizes I used to get in 316 were almost polished, and made to a very tight tolerance. I've just found some 2.5 mm 316 in short lengths with a tolerance of +0.0/-0.006 mm.


Keith


---In UNIMAT@..., wrote :

Hello,
? ? ? ?I have need to produce a 2.5mm x12.7mm long item from stainless steel with a GOOD FINISH (it will also have a 7BA x1/8" thread at each end).? The first attempt was junk! with a form and finish best described as looking like a leg for a Windsor? chair from a doll's house.? The second attempt seems to be more promising-with very light cuts (approx 0.02mm , slow feed and very high spindle speed)? A lot of the problem seems to be a lack of support and to this end I have started to make a wooden pattern for a traveling steady, to be mounted on extended cross slide bars; in view of the small size of these machines and their resulting use for very light work such as described, I find it surprising that a TRAVELING?steady has apparently never been available as an accessory.? I would be pleased to hear the views of others on this topic.

Regards
RICHARD PENDER

Virus-free.


Re: turning very slender stainless steel objects on a SL

Richard Pender
 

On reflection, in the short term,? perhaps I should seek a UK based retailer of a small length of 2.5mm dia grade 316 st. st.!!
(I do not think the Unimat SL would be very happy with big cuts owing to it's general lack of mass and rigidity while the manufacture of the steady will become a project in it's self - I will have to get the iron casting made and jig bored to accept the extended cross slide bars by others.)?

Richard?

On Thursday, 28 February 2019, 17:42:53 GMT, mdupreno1@... [UNIMAT] wrote:


?

Good points, Keith.

Since the length is only 1/2", seems like it could be turned from a larger diameter piece held only in the 3-jaw chuck. In this case, the threads on each end would be best done with the thread chasing attachment, if available, instead of die. The 52 TPI and .5 mm might be close enough, for 1/8" thread length.

Martin P.



-----Original Message-----
From: ksangus@... [UNIMAT]

?
The traditional way to do long thin items is to turn them down in one cut, so the thin section is never exposed to cutting forces. Large finishing cuts are difficult on the Unimat, so I would experiment with making the last cut as deep as possible, while starting from a larger diameter bar that won't flex when cutting. This will mean playing with toolbit angles to get the best performance, and I'm not sure what to suggest there.

A lot depends on the grade of stainless you're using - there is a wide range of machinability. That in turn leads to the question of why stainless? Would any other alloy be usable? I was at a show a few weeks ago where one exhibitor claimed that the titanium he was selling machined more freely than most grades of stainless - but he was the salesman.

And then finally why turn down to the size when you can buy precision drawn, or ground, stainless rod? The 3 mm and 1/8" sizes I used to get in 316 were almost polished, and made to a very tight tolerance. I've just found some 2.5 mm 316 in short lengths with a tolerance of +0.0/-0.006 mm.


Keith


---In UNIMAT@..., wrote :

Hello,
? ? ? ?I have need to produce a 2.5mm x12.7mm long item from stainless steel with a GOOD FINISH (it will also have a 7BA x1/8" thread at each end).? The first attempt was junk! with a form and finish best described as looking like a leg for a Windsor? chair from a doll's house.? The second attempt seems to be more promising-with very light cuts (approx 0.02mm , slow feed and very high spindle speed)? A lot of the problem seems to be a lack of support and to this end I have started to make a wooden pattern for a traveling steady, to be mounted on extended cross slide bars; in view of the small size of these machines and their resulting use for very light work such as described, I find it surprising that a TRAVELING?steady has apparently never been available as an accessory.? I would be pleased to hear the views of others on this topic.

Regards
RICHARD PENDER