Get or make a set of parallels for your machine vise. That can be flats of metal precisely ground to different heights, or round stock the same size or a bit smaller than the part you're clamping in the vise. They let you clamp a piece at a particular depth to expose what you want exposed to file or mill off. Then you can use the top of the vise to guide your file AND set your depth of cut. Up here in the US, a set of import graduated parallels can be had for around $40 and on up into the stratosphere. In my machining class,? we were required to make ours from pieces of ground flat tool steel. They come in pairs, one goes pressed up against each jaw of the vise to hold the part where you need it. You'll see Quinn of Blondihacks using them in her milling videos quite often.? The only way to get better at filing is to file! Practice, Practice, Practice! When I was a kid, and we needed to make stuff, we had a drill press, and an arc welder, hacksaws, files and chisels. And hammers. ;) You can do a lot with just those. I wasn't allowed to use the welder, but got a fair amount of practice with the others. You can watch videos. You can download the Nicholson files company manuals on how to file, and you can watch videos of people doing that, too. Only doing it yourself will actually help you. That said, you did a fine job on your motor shaft! It may not be perfect, but perfection is the enemy of good enough!? And as you try this stuff, you'll learn things, make things, and buy things that make your work easier, more pleasant, and faster.? ?for example of the parallels I mentioned.??? ?an example of ground flat tool steel stock. You can use drill bits, dowel pins, etc., as well. Also for non-critical uses, any old chunk of flat stock will probably do. you're not building rocket parts, and neither am I. And of course you can stack pieces to get the height you want. Sort of like shimming a lathe tool to the correct center height on a lathe. ;) Bill in OKC William R. Meyers, MSgt, USAF(Ret.) Aphorisms to live by: Good judgement comes from experience. Experience comes from bad judgement.? SEMPER GUMBY! Physics doesn't care about your schedule. The only reason I know anything is because I've done it wrong enough times to START to know better
On Tuesday, August 9, 2022 at 08:05:26 AM CDT, sawbona@... <sawbona@...> wrote:
Hello: Here replying to myself ... Pity posts here cannot be previewed/edited/corrected, at least for the first 24 hours. Syntax errors/spelling mistakes and bad photos don't look nice. On Tue, Aug 9, 2022 at 09:00 AM, @juliushenrymarx wrote: Holding the motor's rotor in a jig/vice to use the scribed lines as a guide to get a proper ...Done. Shaft was not hard but it is something that conspires against you if your hand file abilities are limited, like mine. That's what a lack of adecquate shop training gets you.? 8^¡ã Not withstanding, the end result does not look too bad ... ? ... and will do fine. But it is not the same as a properly milled/filed flat. The flat is ~ 5.0 mm x ~ 13.5 mm, quite enough for a set screw in any part of the OEM motor pulley. There is a very slight difference in the distance from flat to circumference between one end of the flat to the other but my MM says it is less than 0.01, so it is good enough. Now to see about the pulley. Best, JHM |