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Recreating an old board for the 7854


 

I think I have gotten to the point where I have a potential PCB for 7854 test card. If there are no no glaring errors the next step will be to get some spun up and working assembling one for testing. After laying it out I realized I made the layout much harder then it needed to be because I fixed the power net issues and biased to surface mount parts. Nothing but test points are running off the digital supply. I also added some decoupling capacitors that were not on the schematic to smooth out the power supply rails values are still up in the air but I am thinking around 100uf should be good. Ill give it a bit of time if anyone wants to look at the layout. then I will spin a batch and work on notating the silk screen and make it a more polished board. The card edge foot prints were extremely helpful. Thanks for the scripted foot print. If anyone would like the cad files I can upload a zip. There are some custom foot prints that are needed for the Tek connectors. The layout was done in Kicad 5.99


 

I would avoid the traces going between the pads of SMD resistors, R12 looks
particularly egregious. Also I would space R6,8,10,11 uniformly with room
to work. Sure both these would be fine for commercial pick ¡®n place /
reflow, but you want it to be super easy for hand assembly, possibly with
suboptimal tools. You have real estate to burn (understatement of the
century), no reason to make assembly tricky.

Also consider making the power traces wider, and/or using a ground pour.

Just my 2c, since you did ask - not intended to start any flame wars.
I am sure it would work as it is.

On Thu, Aug 26, 2021 at 21:59 <Zentronics42@...> wrote:

I think I have gotten to the point where I have a potential PCB for 7854
test card. If there are no no glaring errors the next step will be to get
some spun up and working assembling one for testing. After laying it out I
realized I made the layout much harder then it needed to be because I fixed
the power net issues and biased to surface mount parts. Nothing but test
points are running off the digital supply. I also added some decoupling
capacitors that were not on the schematic to smooth out the power supply
rails values are still up in the air but I am thinking around 100uf should
be good. Ill give it a bit of time if anyone wants to look at the layout.
then I will spin a batch and work on notating the silk screen and make it a
more polished board. The card edge foot prints were extremely helpful.
Thanks for the scripted foot print. If anyone would like the cad files I
can upload a zip. There are some custom foot prints that are needed for the
Tek connectors. The layout was done in Kicad 5.99





--
Andy


 

Andy Warner makes some good points. I would add one more comment.

Many traces are making 90 degree turns. And at least one is particularly bad with an acute angle between pins 10&14 of U430.
You should change all of those hard turns to 45 degree chamfers and make all angles greater than 90 degrees to avoid problems with chemical etching at the board fab.
It can also help with signal integrity if any higher frequencies are used.

On Thu, Aug 26, 2021 at 08:29 PM, Andy Warner wrote:


I would avoid the traces going between the pads of SMD resistors, R12 looks
particularly egregious. Also I would space R6,8,10,11 uniformly with room
to work. Sure both these would be fine for commercial pick ¡®n place /
reflow, but you want it to be super easy for hand assembly, possibly with
suboptimal tools. You have real estate to burn (understatement of the
century), no reason to make assembly tricky.

Also consider making the power traces wider, and/or using a ground pour.

Just my 2c, since you did ask - not intended to start any flame wars.
I am sure it would work as it is.

On Thu, Aug 26, 2021 at 21:59 <Zentronics42@...> wrote:

I think I have gotten to the point where I have a potential PCB for 7854
test card. If there are no no glaring errors the next step will be to get
some spun up and working assembling one for testing. After laying it out I
realized I made the layout much harder then it needed to be because I fixed
the power net issues and biased to surface mount parts. Nothing but test
points are running off the digital supply. I also added some decoupling
capacitors that were not on the schematic to smooth out the power supply
rails values are still up in the air but I am thinking around 100uf should
be good. Ill give it a bit of time if anyone wants to look at the layout.
then I will spin a batch and work on notating the silk screen and make it a
more polished board. The card edge foot prints were extremely helpful.
Thanks for the scripted foot print. If anyone would like the cad files I
can upload a zip. There are some custom foot prints that are needed for the
Tek connectors. The layout was done in Kicad 5.99





--
Andy


 

Thanks for the feedback. I will be digging in to the digital section some more this weekend. The resister are pull up resisters so placement is not critical. I tried to make it smd but Tek got around it by using a banked resister array part and coming down from the top. I look for some of them but did not see any readily available parts. Most likely rework with tht discrete resisters but then I can gang them on the board. That will clean up the power net greatly and simplify the middle of the logic section. I might also tweak the clearances and trace size. But totally agree real estate is not really a problem on this one.

In terms of speed of circuits. The logic section is just a state holder to get the scope to function there is not a lot of high speed switching other than the rise time of the logic. The high speed stuff is around the bnc connection and the penotla connectors. This is cruising around 500 Mhz. The new transistors are 800 Mhz. Ill spend some more time on the board and see what comes out in a Rev3.

I have the power traces at .06 and signal traces currently set to .01 The defaults are 0.009 but these could be bumped up even more. I like the idea of a ground pour. All I have to do now is figure out how to make Kicad dance and do that one. This is still kind of buggy in Kicad.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Thursday, August 26, 2021 11:30 PM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I would avoid the traces going between the pads of SMD resistors, R12 looks particularly egregious. Also I would space R6,8,10,11 uniformly with room to work. Sure both these would be fine for commercial pick ¡®n place / reflow, but you want it to be super easy for hand assembly, possibly with suboptimal tools. You have real estate to burn (understatement of the century), no reason to make assembly tricky.

Also consider making the power traces wider, and/or using a ground pour.

Just my 2c, since you did ask - not intended to start any flame wars.
I am sure it would work as it is.

On Thu, Aug 26, 2021 at 21:59 <Zentronics42@...> wrote:

I think I have gotten to the point where I have a potential PCB for
7854 test card. If there are no no glaring errors the next step will
be to get some spun up and working assembling one for testing. After
laying it out I realized I made the layout much harder then it needed
to be because I fixed the power net issues and biased to surface mount
parts. Nothing but test points are running off the digital supply. I
also added some decoupling capacitors that were not on the schematic
to smooth out the power supply rails values are still up in the air
but I am thinking around 100uf should be good. Ill give it a bit of time if anyone wants to look at the layout.
then I will spin a batch and work on notating the silk screen and make
it a more polished board. The card edge foot prints were extremely helpful.
Thanks for the scripted foot print. If anyone would like the cad files
I can upload a zip. There are some custom foot prints that are needed
for the Tek connectors. The layout was done in Kicad 5.99





--
Andy


 

Hi!

ground pour is very easy in kicad - at least in version 5.1:
- select the target layer
- select the "add filled zones" tool.
- create a rectangle somewhere around (outside) your board
- after setting the first point you'll get a dialog with settings - choose the proper signal (like GND)
- the last point has to be the same as the first point

And then you're done. You can fill / unfill the zones with the keystrokes "B" and "CTRL+B"

You can also create "keepout areas". These areas can help to prevent flooding in unwanted areas like edge connectors.

Holger


 

I have uploaded iteration 3 of the test card. I do need to pour the fill zones on the board but changing the resister to THT parts helped with the routing immensely. I also bumped up the thickness of the traces and I also took care with the 90 degree corners. If the board looks good and there is no gross mistakes I will clean up the silk screen, get a few boards spun, and move on to testing.


 

I did not notice it before, and it apparently was missing from the original
design, but I would consider adding more decoupling caps close to the logic
chips. Plenty of 0.1uF caps sprinkled around is cheap insurance against
glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the fill
zones on the board but changing the resister to THT parts helped with the
routing immensely. I also bumped up the thickness of the traces and I also
took care with the 90 degree corners. If the board looks good and there is
no gross mistakes I will clean up the silk screen, get a few boards spun,
and move on to testing.





--
Andy


 

Andy,
That was the plan. If the digital section looked good I am going to add the decoupling caps and then do a ground pour. Then it will be off to fab. I am even adding a bit more decoupling then what was originally called for in the schematic. With a few 47uf bulk caps for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the original design, but I would consider adding more decoupling caps close to the logic chips. Plenty of 0.1uF caps sprinkled around is cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts helped
with the routing immensely. I also bumped up the thickness of the
traces and I also took care with the 90 degree corners. If the board
looks good and there is no gross mistakes I will clean up the silk
screen, get a few boards spun, and move on to testing.





--
Andy


Nico F4IAN
 

Hello
Maybe a silly question that has already been asked before, why did you use through-hole components and not SMD ? OK, I admit, area is not an issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am going to add the decoupling caps and then do a ground pour. Then it will be off to fab. I am even adding a bit more decoupling then what was originally called for in the schematic. With a few 47uf bulk caps for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the original design, but I would consider adding more decoupling caps close to the logic chips. Plenty of 0.1uF caps sprinkled around is cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts helped
with the routing immensely. I also bumped up the thickness of the
traces and I also took care with the 90 degree corners. If the board
looks good and there is no gross mistakes I will clean up the silk
screen, get a few boards spun, and move on to testing.





--
Andy


 

I used a mix for a few reasons. I wanted to keep to a 2 layer board to keep
the cost down. The THT resisters and pins solved some unique challenges to
the layout. I was able to pull the board off with zero vias. Also this needs
to be a double sided board due to the card edge connectors. An additional
point is some of the connections on to the scope are on the back of the
board. The pull up resisters one the logic lines helped with routing check
out the difference between rev 1 and rev 2 of the PCB's especially in the
digital section. The first run out routing was awful, and I am saying that
as the one that created it. In the triggering section which is the only high
speed signals on the board I stayed with SMD parts to keep the inductance
down and help with the edges The transistors I have pick can run about 800
Mhz. Not crazy fast but not TTL slow either. These need to be better than
400 Mhz as that is what the frame is. The card is used to do a thermal
compensation of the vertical amps in the scope when it is up and running.
Everything else on the board is just termination and test points. The 2
critical places are the IC's and the pre trigger section. Also due to
needing Tek connections to make the board work it will have to be hand
assembled in the lab I cant get a place to fab it for me. At least not
fully.

I have uploaded what I hope will be a final layout for a new version of the
67-0912-00 This board has the decoupling caps in place for the IC's as well
as the ground planes and all the test points. I will be working on a
shopping list (BOM) for the parts needed. Then boards spun and testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is greatly
appreciated and immeasurably helpful in getting the layout to this point.

As part of my repair and calibration of my 7854 I do have 2 questions . I
have a 7854 that has been damaged in shipping the digital section is very
compressed, but I have ruled out the tube and analog parts of the scope as
they display correctly. It is just the stored wave form and the readout that
is weird. I am curious if any one has seen this before and knows where to
look.
Also is there information about upgrading the firmware for the 7854? My
working one is a low serial number 41838 so I know it will suffer from rom
rot sooner or later so I would like to run the best firmware on some newer
chips. I am not sure if it matters but both units are 2D so they have the
expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did you use
through-hole components and not SMD ? OK, I admit, area is not an issue
here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am going to
add the decoupling caps and then do a ground pour. Then it will be off to
fab. I am even adding a bit more decoupling then what was originally called
for in the schematic. With a few 47uf bulk caps for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the original
design, but I would consider adding more decoupling caps close to the logic
chips. Plenty of 0.1uF caps sprinkled around is cheap insurance against
glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts helped
with the routing immensely. I also bumped up the thickness of the
traces and I also took care with the 90 degree corners. If the board
looks good and there is no gross mistakes I will clean up the silk
screen, get a few boards spun, and move on to testing.





--
Andy


 

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just realized
that I replied to the file upload message, so you might not have seen it,
repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:

I used a mix for a few reasons. I wanted to keep to a 2 layer board to keep
the cost down. The THT resisters and pins solved some unique challenges to
the layout. I was able to pull the board off with zero vias. Also this
needs
to be a double sided board due to the card edge connectors. An additional
point is some of the connections on to the scope are on the back of the
board. The pull up resisters one the logic lines helped with routing check
out the difference between rev 1 and rev 2 of the PCB's especially in the
digital section. The first run out routing was awful, and I am saying that
as the one that created it. In the triggering section which is the only
high
speed signals on the board I stayed with SMD parts to keep the inductance
down and help with the edges The transistors I have pick can run about 800
Mhz. Not crazy fast but not TTL slow either. These need to be better than
400 Mhz as that is what the frame is. The card is used to do a thermal
compensation of the vertical amps in the scope when it is up and running.
Everything else on the board is just termination and test points. The 2
critical places are the IC's and the pre trigger section. Also due to
needing Tek connections to make the board work it will have to be hand
assembled in the lab I cant get a place to fab it for me. At least not
fully.

I have uploaded what I hope will be a final layout for a new version of the
67-0912-00 This board has the decoupling caps in place for the IC's as well
as the ground planes and all the test points. I will be working on a
shopping list (BOM) for the parts needed. Then boards spun and testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is
greatly
appreciated and immeasurably helpful in getting the layout to this point.

As part of my repair and calibration of my 7854 I do have 2 questions . I
have a 7854 that has been damaged in shipping the digital section is very
compressed, but I have ruled out the tube and analog parts of the scope as
they display correctly. It is just the stored wave form and the readout
that
is weird. I am curious if any one has seen this before and knows where to
look.
Also is there information about upgrading the firmware for the 7854? My
working one is a low serial number 41838 so I know it will suffer from rom
rot sooner or later so I would like to run the best firmware on some newer
chips. I am not sure if it matters but both units are 2D so they have the
expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did you use
through-hole components and not SMD ? OK, I admit, area is not an issue
here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am going to
add the decoupling caps and then do a ground pour. Then it will be off to
fab. I am even adding a bit more decoupling then what was originally called
for in the schematic. With a few 47uf bulk caps for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the original
design, but I would consider adding more decoupling caps close to the logic
chips. Plenty of 0.1uF caps sprinkled around is cheap insurance against
glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts helped
with the routing immensely. I also bumped up the thickness of the
traces and I also took care with the 90 degree corners. If the board
looks good and there is no gross mistakes I will clean up the silk
screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy


 

Andy,
I got the u520 pad to connect. It did not line the tract running from the bypass cap over to the pin for some reason it is all ground but it did not want to connect to the ground plane. I am going to go with weird software quirk. In terms of the routing between smd parts. I will see what I can do to sharpen the pencil come more. Those 3 traces are continuing to cause me some issues. But I will see what I come up with. Part of this is I am being stubborn and not wanting to break down and use a via or 2. Currently the layout doesn¡¯t have any so I am trying to keep it that way. Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you uploaded. For instance pin 7 of U520 only connects to the ground plane indirectly. I am not a kicad user, so I cannot begin to suggest a root cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just realized that I replied to the file upload message, so you might not have seen it, repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:

I used a mix for a few reasons. I wanted to keep to a 2 layer board to
keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card edge
connectors. An additional point is some of the connections on to the
scope are on the back of the board. The pull up resisters one the
logic lines helped with routing check out the difference between rev 1
and rev 2 of the PCB's especially in the digital section. The first
run out routing was awful, and I am saying that as the one that
created it. In the triggering section which is the only high speed
signals on the board I stayed with SMD parts to keep the inductance
down and help with the edges The transistors I have pick can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a thermal
compensation of the vertical amps in the scope when it is up and running.
Everything else on the board is just termination and test points. The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's as
well as the ground planes and all the test points. I will be working
on a shopping list (BOM) for the parts needed. Then boards spun and testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is
greatly appreciated and immeasurably helpful in getting the layout to
this point.

As part of my repair and calibration of my 7854 I do have 2 questions
. I have a 7854 that has been damaged in shipping the digital section
is very compressed, but I have ruled out the tube and analog parts of
the scope as they display correctly. It is just the stored wave form
and the readout that is weird. I am curious if any one has seen this
before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best firmware
on some newer chips. I am not sure if it matters but both units are 2D
so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did you
use through-hole components and not SMD ? OK, I admit, area is not an
issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk caps for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness of
the traces and I also took care with the 90 degree corners. If the
board looks good and there is no gross mistakes I will clean up the
silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy


 

Vias are free and reliable for signals at the speeds of this board. Use
them, is my advice.

Also, I suspect there is a systemic problem with the connectivity to the
ground pour, I used U520 as an example, as best I can tell the same applies
to the power grounds of other chips too. I would look for the systemic fix
rather thank the kludge (but I'm not the one who has to spend the time
finding that systemic fix.)

On Mon, Sep 20, 2021, 07:53 <Zentronics42@...> wrote:

Andy,
I got the u520 pad to connect. It did not line the tract running
from the bypass cap over to the pin for some reason it is all ground but it
did not want to connect to the ground plane. I am going to go with weird
software quirk. In terms of the routing between smd parts. I will see what
I can do to sharpen the pencil come more. Those 3 traces are continuing to
cause me some issues. But I will see what I come up with. Part of this is I
am being stubborn and not wanting to break down and use a via or 2.
Currently the layout doesn¡¯t have any so I am trying to keep it that way.
Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just realized
that I replied to the file upload message, so you might not have seen it,
repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:

I used a mix for a few reasons. I wanted to keep to a 2 layer board to
keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card edge
connectors. An additional point is some of the connections on to the
scope are on the back of the board. The pull up resisters one the
logic lines helped with routing check out the difference between rev 1
and rev 2 of the PCB's especially in the digital section. The first
run out routing was awful, and I am saying that as the one that
created it. In the triggering section which is the only high speed
signals on the board I stayed with SMD parts to keep the inductance
down and help with the edges The transistors I have pick can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a thermal
compensation of the vertical amps in the scope when it is up and running.
Everything else on the board is just termination and test points. The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's as
well as the ground planes and all the test points. I will be working
on a shopping list (BOM) for the parts needed. Then boards spun and
testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is
greatly appreciated and immeasurably helpful in getting the layout to
this point.

As part of my repair and calibration of my 7854 I do have 2 questions
. I have a 7854 that has been damaged in shipping the digital section
is very compressed, but I have ruled out the tube and analog parts of
the scope as they display correctly. It is just the stored wave form
and the readout that is weird. I am curious if any one has seen this
before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best firmware
on some newer chips. I am not sure if it matters but both units are 2D
so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did you
use through-hole components and not SMD ? OK, I admit, area is not an
issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk caps
for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour the
fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness of
the traces and I also took care with the 90 degree corners. If the
board looks good and there is no gross mistakes I will clean up the
silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy












 

I got the fix in. Kicad is weird if anything moves you need to hide and reapply the ground planes to get them to reconnect. Also the footprints of some of the IC's power and grounds nets are not baked in to the foot prints so I have to set them manually. The ground planes simplified some things and moving some parts around was able to get the layout complete. I am currently up to REV6.

Thanks again for all the input.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 9:09 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Vias are free and reliable for signals at the speeds of this board. Use them, is my advice.

Also, I suspect there is a systemic problem with the connectivity to the ground pour, I used U520 as an example, as best I can tell the same applies to the power grounds of other chips too. I would look for the systemic fix rather thank the kludge (but I'm not the one who has to spend the time finding that systemic fix.)

On Mon, Sep 20, 2021, 07:53 <Zentronics42@...> wrote:

Andy,
I got the u520 pad to connect. It did not line the tract
running from the bypass cap over to the pin for some reason it is all
ground but it did not want to connect to the ground plane. I am going
to go with weird software quirk. In terms of the routing between smd
parts. I will see what I can do to sharpen the pencil come more. Those
3 traces are continuing to cause me some issues. But I will see what I
come up with. Part of this is I am being stubborn and not wanting to break down and use a via or 2.
Currently the layout doesn¡¯t have any so I am trying to keep it that way.
Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just
realized that I replied to the file upload message, so you might not
have seen it, repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:

I used a mix for a few reasons. I wanted to keep to a 2 layer board
to keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card
edge connectors. An additional point is some of the connections on
to the scope are on the back of the board. The pull up resisters one
the logic lines helped with routing check out the difference between
rev 1 and rev 2 of the PCB's especially in the digital section. The
first run out routing was awful, and I am saying that as the one
that created it. In the triggering section which is the only high
speed signals on the board I stayed with SMD parts to keep the
inductance down and help with the edges The transistors I have pick
can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a
thermal compensation of the vertical amps in the scope when it is up and running.
Everything else on the board is just termination and test points.
The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's
as well as the ground planes and all the test points. I will be
working on a shopping list (BOM) for the parts needed. Then boards
spun and
testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get
this project off the ground and on to a PCB. Your assistance and
input is greatly appreciated and immeasurably helpful in getting the
layout to this point.

As part of my repair and calibration of my 7854 I do have 2
questions . I have a 7854 that has been damaged in shipping the
digital section is very compressed, but I have ruled out the tube
and analog parts of the scope as they display correctly. It is just
the stored wave form and the readout that is weird. I am curious if
any one has seen this before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best
firmware on some newer chips. I am not sure if it matters but both
units are 2D so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did
you use through-hole components and not SMD ? OK, I admit, area is
not an issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk
caps
for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour
the fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness
of the traces and I also took care with the 90 degree corners. If
the board looks good and there is no gross mistakes I will clean
up the silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy












 

Ship it.

On Mon, Sep 20, 2021 at 14:04 <Zentronics42@...> wrote:

I got the fix in. Kicad is weird if anything moves you need to hide and
reapply the ground planes to get them to reconnect. Also the footprints of
some of the IC's power and grounds nets are not baked in to the foot prints
so I have to set them manually. The ground planes simplified some things
and moving some parts around was able to get the layout complete. I am
currently up to REV6.

Thanks again for all the input.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 9:09 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Vias are free and reliable for signals at the speeds of this board. Use
them, is my advice.

Also, I suspect there is a systemic problem with the connectivity to the
ground pour, I used U520 as an example, as best I can tell the same applies
to the power grounds of other chips too. I would look for the systemic fix
rather thank the kludge (but I'm not the one who has to spend the time
finding that systemic fix.)

On Mon, Sep 20, 2021, 07:53 <Zentronics42@...> wrote:

Andy,
I got the u520 pad to connect. It did not line the tract
running from the bypass cap over to the pin for some reason it is all
ground but it did not want to connect to the ground plane. I am going
to go with weird software quirk. In terms of the routing between smd
parts. I will see what I can do to sharpen the pencil come more. Those
3 traces are continuing to cause me some issues. But I will see what I
come up with. Part of this is I am being stubborn and not wanting to
break down and use a via or 2.
Currently the layout doesn¡¯t have any so I am trying to keep it that way.
Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just
realized that I replied to the file upload message, so you might not
have seen it, repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:

I used a mix for a few reasons. I wanted to keep to a 2 layer board
to keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card
edge connectors. An additional point is some of the connections on
to the scope are on the back of the board. The pull up resisters one
the logic lines helped with routing check out the difference between
rev 1 and rev 2 of the PCB's especially in the digital section. The
first run out routing was awful, and I am saying that as the one
that created it. In the triggering section which is the only high
speed signals on the board I stayed with SMD parts to keep the
inductance down and help with the edges The transistors I have pick
can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a
thermal compensation of the vertical amps in the scope when it is up
and running.
Everything else on the board is just termination and test points.
The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's
as well as the ground planes and all the test points. I will be
working on a shopping list (BOM) for the parts needed. Then boards
spun and
testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get
this project off the ground and on to a PCB. Your assistance and
input is greatly appreciated and immeasurably helpful in getting the
layout to this point.

As part of my repair and calibration of my 7854 I do have 2
questions . I have a 7854 that has been damaged in shipping the
digital section is very compressed, but I have ruled out the tube
and analog parts of the scope as they display correctly. It is just
the stored wave form and the readout that is weird. I am curious if
any one has seen this before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best
firmware on some newer chips. I am not sure if it matters but both
units are 2D so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did
you use through-hole components and not SMD ? OK, I admit, area is
not an issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk
caps
for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour
the fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness
of the traces and I also took care with the 90 degree corners. If
the board looks good and there is no gross mistakes I will clean
up the silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy





















--
Andy


 

Well, the phrase from the early 80s was ¡°burn PROMS and ship it¡±

DaveD

On Sep 20, 2021, at 15:31, Andy Warner <andyw@...> wrote:

?Ship it.

On Mon, Sep 20, 2021 at 14:04 <Zentronics42@...> wrote:

I got the fix in. Kicad is weird if anything moves you need to hide and
reapply the ground planes to get them to reconnect. Also the footprints of
some of the IC's power and grounds nets are not baked in to the foot prints
so I have to set them manually. The ground planes simplified some things
and moving some parts around was able to get the layout complete. I am
currently up to REV6.

Thanks again for all the input.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 9:09 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Vias are free and reliable for signals at the speeds of this board. Use
them, is my advice.

Also, I suspect there is a systemic problem with the connectivity to the
ground pour, I used U520 as an example, as best I can tell the same applies
to the power grounds of other chips too. I would look for the systemic fix
rather thank the kludge (but I'm not the one who has to spend the time
finding that systemic fix.)

On Mon, Sep 20, 2021, 07:53 <Zentronics42@...> wrote:

Andy,
I got the u520 pad to connect. It did not line the tract
running from the bypass cap over to the pin for some reason it is all
ground but it did not want to connect to the ground plane. I am going
to go with weird software quirk. In terms of the routing between smd
parts. I will see what I can do to sharpen the pencil come more. Those
3 traces are continuing to cause me some issues. But I will see what I
come up with. Part of this is I am being stubborn and not wanting to
break down and use a via or 2.
Currently the layout doesn¡¯t have any so I am trying to keep it that way.
Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just
realized that I replied to the file upload message, so you might not
have seen it, repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:
I used a mix for a few reasons. I wanted to keep to a 2 layer board
to keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card
edge connectors. An additional point is some of the connections on
to the scope are on the back of the board. The pull up resisters one
the logic lines helped with routing check out the difference between
rev 1 and rev 2 of the PCB's especially in the digital section. The
first run out routing was awful, and I am saying that as the one
that created it. In the triggering section which is the only high
speed signals on the board I stayed with SMD parts to keep the
inductance down and help with the edges The transistors I have pick
can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a
thermal compensation of the vertical amps in the scope when it is up
and running.
Everything else on the board is just termination and test points.
The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's
as well as the ground planes and all the test points. I will be
working on a shopping list (BOM) for the parts needed. Then boards
spun and
testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get
this project off the ground and on to a PCB. Your assistance and
input is greatly appreciated and immeasurably helpful in getting the
layout to this point.

As part of my repair and calibration of my 7854 I do have 2
questions . I have a 7854 that has been damaged in shipping the
digital section is very compressed, but I have ruled out the tube
and analog parts of the scope as they display correctly. It is just
the stored wave form and the readout that is weird. I am curious if
any one has seen this before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best
firmware on some newer chips. I am not sure if it matters but both
units are 2D so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did
you use through-hole components and not SMD ? OK, I admit, area is
not an issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk
caps
for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour
the fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness
of the traces and I also took care with the 90 degree corners. If
the board looks good and there is no gross mistakes I will clean
up the silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy





















--
Andy





 

This is the modern version:



:-}

On Mon, Sep 20, 2021 at 3:43 PM Dave Daniel <kc0wjn@...> wrote:

Well, the phrase from the early 80s was ¡°burn PROMS and ship it¡±

DaveD

On Sep 20, 2021, at 15:31, Andy Warner <andyw@...> wrote:

?Ship it.

On Mon, Sep 20, 2021 at 14:04 <Zentronics42@...> wrote:

I got the fix in. Kicad is weird if anything moves you need to hide and
reapply the ground planes to get them to reconnect. Also the footprints of
some of the IC's power and grounds nets are not baked in to the foot prints
so I have to set them manually. The ground planes simplified some things
and moving some parts around was able to get the layout complete. I am
currently up to REV6.

Thanks again for all the input.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy Warner
Sent: Monday, September 20, 2021 9:09 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Vias are free and reliable for signals at the speeds of this board. Use
them, is my advice.

Also, I suspect there is a systemic problem with the connectivity to the
ground pour, I used U520 as an example, as best I can tell the same applies
to the power grounds of other chips too. I would look for the systemic fix
rather thank the kludge (but I'm not the one who has to spend the time
finding that systemic fix.)

On Mon, Sep 20, 2021, 07:53 <Zentronics42@...> wrote:

Andy,
I got the u520 pad to connect. It did not line the tract
running from the bypass cap over to the pin for some reason it is all
ground but it did not want to connect to the ground plane. I am going
to go with weird software quirk. In terms of the routing between smd
parts. I will see what I can do to sharpen the pencil come more. Those
3 traces are continuing to cause me some issues. But I will see what I
come up with. Part of this is I am being stubborn and not wanting to
break down and use a via or 2.
Currently the layout doesn¡¯t have any so I am trying to keep it that way.
Might be a bit unrealistic but I am getting closer.

Eric

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Monday, September 20, 2021 1:34 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Something is not right with the ground pour in the rev 4 drawing you
uploaded. For instance pin 7 of U520 only connects to the ground plane
indirectly. I am not a kicad user, so I cannot begin to suggest a root
cause or remedy, I am afraid.

You are also back to routing between SMT pads with rev 4 (I just
realized that I replied to the file upload message, so you might not
have seen it, repeating here in case you missed it.)

On Sun, Sep 19, 2021 at 22:59 <Zentronics42@...> wrote:
I used a mix for a few reasons. I wanted to keep to a 2 layer board
to keep the cost down. The THT resisters and pins solved some unique
challenges to the layout. I was able to pull the board off with zero
vias. Also this needs to be a double sided board due to the card
edge connectors. An additional point is some of the connections on
to the scope are on the back of the board. The pull up resisters one
the logic lines helped with routing check out the difference between
rev 1 and rev 2 of the PCB's especially in the digital section. The
first run out routing was awful, and I am saying that as the one
that created it. In the triggering section which is the only high
speed signals on the board I stayed with SMD parts to keep the
inductance down and help with the edges The transistors I have pick
can run about
800 Mhz. Not crazy fast but not TTL slow either. These need to be
better than
400 Mhz as that is what the frame is. The card is used to do a
thermal compensation of the vertical amps in the scope when it is up
and running.
Everything else on the board is just termination and test points.
The
2 critical places are the IC's and the pre trigger section. Also due
to needing Tek connections to make the board work it will have to be
hand assembled in the lab I cant get a place to fab it for me. At
least not fully.

I have uploaded what I hope will be a final layout for a new version
of the
67-0912-00 This board has the decoupling caps in place for the IC's
as well as the ground planes and all the test points. I will be
working on a shopping list (BOM) for the parts needed. Then boards
spun and
testing.

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get
this project off the ground and on to a PCB. Your assistance and
input is greatly appreciated and immeasurably helpful in getting the
layout to this point.

As part of my repair and calibration of my 7854 I do have 2
questions . I have a 7854 that has been damaged in shipping the
digital section is very compressed, but I have ruled out the tube
and analog parts of the scope as they display correctly. It is just
the stored wave form and the readout that is weird. I am curious if
any one has seen this before and knows where to look.
Also is there information about upgrading the firmware for the 7854?
My working one is a low serial number 41838 so I know it will suffer
from rom rot sooner or later so I would like to run the best
firmware on some newer chips. I am not sure if it matters but both
units are 2D so they have the expanded memory option.

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Nico
F4IAN
Sent: Friday, September 17, 2021 10:49 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

Hello
Maybe a silly question that has already been asked before, why did
you use through-hole components and not SMD ? OK, I admit, area is
not an issue here.

Nicolas
________________________________
From: [email protected] <[email protected]> on behalf of
Zentronics42@... <Zentronics42@...>
Sent: Friday, September 17, 2021 15:50
To: [email protected] <[email protected]>
Subject: Re: [TekScopes] Recreating an old board for the 7854

Andy,
That was the plan. If the digital section looked good I am
going to add the decoupling caps and then do a ground pour. Then it
will be off to fab. I am even adding a bit more decoupling then what
was originally called for in the schematic. With a few 47uf bulk
caps
for the board.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Andy
Warner
Sent: Friday, September 17, 2021 12:59 AM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

I did not notice it before, and it apparently was missing from the
original design, but I would consider adding more decoupling caps
close to the logic chips. Plenty of 0.1uF caps sprinkled around is
cheap insurance against glitches.

Apart from that, the layout does look better.

On Wed, Sep 15, 2021 at 20:58 <Zentronics42@...> wrote:

I have uploaded iteration 3 of the test card. I do need to pour
the fill zones on the board but changing the resister to THT parts
helped with the routing immensely. I also bumped up the thickness
of the traces and I also took care with the 90 degree corners. If
the board looks good and there is no gross mistakes I will clean
up the silk screen, get a few boards spun, and move on to testing.





--
Andy






















--
Andy





















--
Andy








 

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is greatly
appreciated and immeasurably helpful in getting the layout to this point.
I've not done much :)

I've taken a look at your board, 2 comments regarding the edge connector:

1) Maybe add a chamfer to edge connector. It will probably work without, but this will help insertion. A29 board features a round chamfer, 45 degree ("triangular") made with "edge cut" lines will do.

2) The footprint I've provided you, should have a 1.2mm bevel and it seems to be in you rev4 board. This is a bit JLCPCB specific. JLCPCB requires a 1.2mm if a 45 degree bevel is requested. If you do not plan about using JLCPCB and the bevel option, this is not needed. A29 board doesn't feature a 45 degree bevel.

This 2 pictures should made things clearer:




Also, double check the width of the margins.

Hope you can have a "first pass" success for your board :)

Best regards,


 

Helping out with the footprint was a huge help. My next step will be printing out a paper copy of the board and testing fitment in to the frame to check the connectors and physical dimensions. Then I will be on to working up a BOM. There has been interest in the board here so I do plan on releasing it once it has been tested and I have calibrated a scope with it. I am just hoping parts availability will not kill me on this one. Need to get the chips ordered.

Zen

-----Original Message-----
From: [email protected] <[email protected]> On Behalf Of Ke-Fong Lin
Sent: Monday, September 20, 2021 8:07 PM
To: [email protected]
Subject: Re: [TekScopes] Recreating an old board for the 7854

A huge thanks to Andy, Ke-Fong lin, and Holger for helping me get this
project off the ground and on to a PCB. Your assistance and input is
greatly appreciated and immeasurably helpful in getting the layout to this point.
I've not done much :)

I've taken a look at your board, 2 comments regarding the edge connector:

1) Maybe add a chamfer to edge connector. It will probably work without, but this will help insertion. A29 board features a round chamfer, 45 degree ("triangular") made with "edge cut" lines will do.

2) The footprint I've provided you, should have a 1.2mm bevel and it seems to be in you rev4 board. This is a bit JLCPCB specific. JLCPCB requires a 1.2mm if a 45 degree bevel is requested. If you do not plan about using JLCPCB and the bevel option, this is not needed. A29 board doesn't feature a 45 degree bevel.

This 2 pictures should made things clearer:




Also, double check the width of the margins.

Hope you can have a "first pass" success for your board :)

Best regards,


 

On Mon, Sep 20, 2021 at 06:54 PM, <Zentronics42@...> wrote:


Helping out with the footprint was a huge help. My next step will be printing
out a paper copy of the board and testing fitment in to the frame to check the
connectors and physical dimensions. Then I will be on to working up a BOM.
There has been interest in the board here so I do plan on releasing it once it
has been tested and I have calibrated a scope with it. I am just hoping parts
availability will not kill me on this one. Need to get the chips ordered.

Zen
I own a 7854, and am therefore interested, as well!