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7603 horizontal fault


 

Hi all,

My trusty 7603 developed a fault yesterday while I was using it, and I fear that a Tek special IC has expired.

Until yesterday morning it was working perfectly. I looked away to do something else for a couple of minutes, and when I looked back the display had shrunk horizontally. It now looks like this:



Oddly the readout seems to be compressed into the left side, but the main trace is compressed into the middle. I've measured a few things around the horizontal amplifier board. The power supplies are all OK and ripple-free, and the resistor values seem plausible based on a few in-circuit checks.

Switching off the readout makes no difference (other than the readout disappearing). Pressing 'beam find' has the expected effect, and it's not stuck on.

I had a look at the waveforms going in to and out of the horizontal channel switch U510 (156-022) and, while the input (pins 2/15) looks right:



the output (pins 12/13) looks far from right:



Apologies for the lack of vertical scale on the photos: the output is at 400mV/div and the input was 100mV/div, I think.

The 'display limit command' line, which seems to bias the channel switch, is firmly at -15V as the book says it should be. I tried reseating U510 but that had no effect.

Has anyone seen a fault like this before? Should I bite the bullet and find another 156-022?

Thanks
Chris


 

I believe that U510 is P/N 155-022 rather than the 156-022 that you have quoted. At any rate did you notice that both the A3 Trigger Selector and A4 Vertical Interface boards, U324 and U214, have the same device? It would be simple to interchange with U510 and see what happens.
I did see this problem about 20 years ago but I didn't notice at the time that there were other same devices in the mainframe. My problem was intermittent and I also trouble shot down to U510. I ordered a new device and installed it and nothing changed. I tried the usual troubleshooting techniques but nothing worked, (freeze heat push and so on). Since the boss was getting ticked off about the time I was spending troubleshooting it, I ordered a new Horizontal Amp Board and that fixed the problem. Of course that was in the days when Tek was interested in supporting even their obsolete equipment. I still have the 7603 at home now, along with some parts and that board and device, long sad story there about the company folding.

Bill



---In TekScopes@..., <chris@...> wrote :

Hi all,

My trusty 7603 developed a fault yesterday while I was using it, and I
fear that a Tek special IC has expired.

Until yesterday morning it was working perfectly. I looked away to do
something else for a couple of minutes, and when I looked back the
display had shrunk horizontally. It now looks like this:



Oddly the readout seems to be compressed into the left side, but the
main trace is compressed into the middle. I've measured a few things
around the horizontal amplifier board. The power supplies are all OK and
ripple-free, and the resistor values seem plausible based on a few
in-circuit checks.

Switching off the readout makes no difference (other than the readout
disappearing). Pressing 'beam find' has the expected effect, and it's
not stuck on.

I had a look at the waveforms going in to and out of the horizontal
channel switch U510 (156-022) and, while the input (pins 2/15) looks right:



the output (pins 12/13) looks far from right:



Apologies for the lack of vertical scale on the photos: the output is at
400mV/div and the input was 100mV/div, I think.

The 'display limit command' line, which seems to bias the channel
switch, is firmly at -15V as the book says it should be. I tried
reseating U510 but that had no effect.

Has anyone seen a fault like this before? Should I bite the bullet and
find another 156-022?

Thanks
Chris


 

The readout looks squished horizontally to me so I think the problem is in the
horizontal output amplifier.

I would not give up on U510 yet because the outputs are currents operating into
effectively zero ohms at the bases of Q539 and Q547 which operate as
transimpedance (current in and voltage out) amplifiers. If you measure the
voltages at pins 12 and 13 then they will look decidedly non-linear because of
diodes CR530 and CR533. If you measure the voltages at the bases of Q539 and
Q547, then there should be practically no change in voltage and I believe they
should each rest at about +14.3 volts.

If there *is* a voltage change at the base of Q539 or Q547, then there is
something wrong later in the circuit.

There are a couple of bias voltages which should be checked. The junction of
R573 and R574 should be about 113 volts. The junction of R570 and R571 should
be about -9.4 volts.

There could be a leaky bypass capacitor. I once found a piece of conductive
something stuck in an air variable trimmer which caused weird problems.

If you do want to find a replacement for U510, it is a 155-0022-00 which may be
the most common custom IC Tektronix produced.

On Sat, 13 Sep 2014 15:30:47 +0200, you wrote:

Hi all,

My trusty 7603 developed a fault yesterday while I was using it, and I
fear that a Tek special IC has expired.

Until yesterday morning it was working perfectly. I looked away to do
something else for a couple of minutes, and when I looked back the
display had shrunk horizontally. It now looks like this:



Oddly the readout seems to be compressed into the left side, but the
main trace is compressed into the middle. I've measured a few things
around the horizontal amplifier board. The power supplies are all OK and
ripple-free, and the resistor values seem plausible based on a few
in-circuit checks.

Switching off the readout makes no difference (other than the readout
disappearing). Pressing 'beam find' has the expected effect, and it's
not stuck on.

I had a look at the waveforms going in to and out of the horizontal
channel switch U510 (156-022) and, while the input (pins 2/15) looks right:



the output (pins 12/13) looks far from right:



Apologies for the lack of vertical scale on the photos: the output is at
400mV/div and the input was 100mV/div, I think.

The 'display limit command' line, which seems to bias the channel
switch, is firmly at -15V as the book says it should be. I tried
reseating U510 but that had no effect.

Has anyone seen a fault like this before? Should I bite the bullet and
find another 156-022?

Thanks
Chris


 

Bill,

Thank you so much - I hadn't realised that there were other parts the same in the mainframe.

I swapped U324 with U510 and the fault is fixed! I tried swapping them back and forth a bit to eliminate bad contacts, bent pins and so on, and it's definitely one of the chips that's faulty.

Since U324 is the trigger selector, the faulty chip actually works tolerably well in that position: its output may be a bit limited and non-linear, but for triggering that's OK. I wouldn't notice the difference as a user immediately but I suspect the range of the trigger level control on the timebase will behave a bit oddly. I will still look out for a replacement IC.

And you're right, the chip does say 155-0022 on it. The diagram in the manual says 156-022 for U510 and nothing for U324, so I just got confused.

Thank you once again for your help. I didn't expect tracking the fault down to be so easy!

Chris

On 13/09/2014 18:52, wpgold3637@... [TekScopes] wrote:
I believe that U510 is P/N 155-022 rather than the 156-022 that you have
quoted. At any rate did you notice that both the A3 Trigger Selector and
A4 Vertical Interface boards, U324 and U214, have the same device? It
would be simple to interchange with U510 and see what happens.
I did see this problem about 20 years ago but I didn't notice at the
time that there were other same devices in the mainframe. My problem was
intermittent and I also trouble shot down to U510. I ordered a new
device and installed it and nothing changed. I tried the usual
troubleshooting techniques but nothing worked, (freeze heat push and so
on). Since the boss was getting ticked off about the time I was spending
troubleshooting it, I ordered a new Horizontal Amp Board and that fixed
the problem. Of course that was in the days when Tek was interested in
supporting even their obsolete equipment. I still have the 7603 at home
now, along with some parts and that board and device, long sad story
there about the company folding.

Bill



---In TekScopes@..., <chris@...> wrote :

Hi all,

My trusty 7603 developed a fault yesterday while I was using it, and I
fear that a Tek special IC has expired.

Until yesterday morning it was working perfectly. I looked away to do
something else for a couple of minutes, and when I looked back the
display had shrunk horizontally. It now looks like this:



Oddly the readout seems to be compressed into the left side, but the
main trace is compressed into the middle. I've measured a few things
around the horizontal amplifier board. The power supplies are all OK and
ripple-free, and the resistor values seem plausible based on a few
in-circuit checks.

Switching off the readout makes no difference (other than the readout
disappearing). Pressing 'beam find' has the expected effect, and it's
not stuck on.

I had a look at the waveforms going in to and out of the horizontal
channel switch U510 (156-022) and, while the input (pins 2/15) looks right:




the output (pins 12/13) looks far from right:




Apologies for the lack of vertical scale on the photos: the output is at
400mV/div and the input was 100mV/div, I think.

The 'display limit command' line, which seems to bias the channel
switch, is firmly at -15V as the book says it should be. I tried
reseating U510 but that had no effect.

Has anyone seen a fault like this before? Should I bite the bullet and
find another 156-022?

Thanks
Chris


 

U510 is part number 155-0022-00. I do not understand the 156-022 (or M36)
notation on the schematic but I have seen it and other notations like it before.

155-0022-00 is a low frequency (100+ MHz although the 7704A gets 200 MHz out of
it) channel switch meaning that it multiplexes two differential voltage inputs
into one differential current output. It can be used to select between two
different channels, to add two channel together, as a transconductance
amplifier, or as a paraphase amplifier.

In 1988 during the production of the 2230, it was replaced with the 234-0408-20
which is pin and function compatible but requires different biasing to prevent
oscillation. The 155-0022-00 is common through almost all of the 7000 series
starting in 1969 with the 7504 excluding maybe some early models for which I
have no service documentation and the 7103/7104.

I do not know if any of the late 7000 series starting about 1988 switched to the
234-0408-20. The change notices I have for the 7844, 7854, 7904A, and 7934 do
not show the 234-04-8-20 being used (or I missed it) so I assume Tektronix had a
bunch in reserve and saved them for the instruments that they did not want to do
any redesign on.

Documentation on the 155-0022-00:
magnet:?xt=urn:btih:4DF792045B09CCF6B64AE613A731C2F01A142997

On 13 Sep 2014 09:52:29 -0700, you wrote:

I believe that U510 is P/N 155-022 rather than the 156-022 that you have quoted. At any rate did you notice that both the A3 Trigger Selector and A4 Vertical Interface boards, U324 and U214, have the same device? It would be simple to interchange with U510 and see what happens.
I did see this problem about 20 years ago but I didn't notice at the time that there were other same devices in the mainframe. My problem was intermittent and I also trouble shot down to U510. I ordered a new device and installed it and nothing changed. I tried the usual troubleshooting techniques but nothing worked, (freeze heat push and so on). Since the boss was getting ticked off about the time I was spending troubleshooting it, I ordered a new Horizontal Amp Board and that fixed the problem. Of course that was in the days when Tek was interested in supporting even their obsolete equipment. I still have the 7603 at home now, along with some parts and that board and device, long sad story there about the company folding.

Bill


 

That settles that then. Replacement 155-0022-00 integrated circuits should be
plentiful from parts mules.

So far I have only had a 234-0408-20 fail which led to quite an adventure when I
discovered that the much more common 155-0022-00 would oscillate in its place.

On Sat, 13 Sep 2014 20:27:27 +0200, you wrote:

Bill,

Thank you so much - I hadn't realised that there were other parts the
same in the mainframe.

I swapped U324 with U510 and the fault is fixed! I tried swapping them
back and forth a bit to eliminate bad contacts, bent pins and so on, and
it's definitely one of the chips that's faulty.

Since U324 is the trigger selector, the faulty chip actually works
tolerably well in that position: its output may be a bit limited and
non-linear, but for triggering that's OK. I wouldn't notice the
difference as a user immediately but I suspect the range of the trigger
level control on the timebase will behave a bit oddly. I will still look
out for a replacement IC.

And you're right, the chip does say 155-0022 on it. The diagram in the
manual says 156-022 for U510 and nothing for U324, so I just got confused.

Thank you once again for your help. I didn't expect tracking the fault
down to be so easy!

Chris


 

Chris:

I still have the 155-0022-00 in the original package that I ordered from TEK 20 years ago.
If you live in the US or Canada I can put it into a padded envelope and send it to you. It sure isn't doing me any good right now and I have two parts mules with at least 6 of these in those units.
Free, gratis and in the hope someone else can help me out someday. " Pay it forward". It can't cost more than $1 for the postage. Free, how can you beat a deal like that?
Bill


 

Bill,

That's a wonderful deal, and I really appreciate the offer. I'm actually in Europe (variously in Poland and the UK) so I can't take you up on it, but I've had another offer geographically nearer to me.

I'm sure your chip will find a worthy home sometime, though!

Chris

On 13/09/2014 22:33, wpgold3637@... [TekScopes] wrote:
Chris:

I still have the 155-0022-00 in the original package that I ordered from
TEK 20 years ago.
If you live in the US or Canada I can put it into a padded envelope and
send it to you. It sure isn't doing me any good right now and I have two
parts mules with at least 6 of these in those units.
Free, gratis and in the hope someone else can help me out someday. " Pay
it forward". It can't cost more than $1 for the postage. Free, how can
you beat a deal like that?
Bill


Mark Wendt (Contractor)
 

On 9/13/2014 2:55 PM, David davidwhess@... [TekScopes] wrote:
U510 is part number 155-0022-00. I do not understand the 156-022 (or M36)
notation on the schematic but I have seen it and other notations like it before.

155-0022-00 is a low frequency (100+ MHz although the 7704A gets 200 MHz out of
it) channel switch meaning that it multiplexes two differential voltage inputs
into one differential current output. It can be used to select between two
different channels, to add two channel together, as a transconductance
amplifier, or as a paraphase amplifier.

In 1988 during the production of the 2230, it was replaced with the 234-0408-20
which is pin and function compatible but requires different biasing to prevent
oscillation. The 155-0022-00 is common through almost all of the 7000 series
starting in 1969 with the 7504 excluding maybe some early models for which I
have no service documentation and the 7103/7104.

I do not know if any of the late 7000 series starting about 1988 switched to the
234-0408-20. The change notices I have for the 7844, 7854, 7904A, and 7934 do
not show the 234-04-8-20 being used (or I missed it) so I assume Tektronix had a
bunch in reserve and saved them for the instruments that they did not want to do
any redesign on.

Documentation on the 155-0022-00:
magnet:?xt=urn:btih:4DF792045B09CCF6B64AE613A731C2F01A142997
David,

Thanks for the info! Great stuff.

I think the URL you posted didn't quite get everything cut and pasted.

Mark