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QDX Experimental PA Simulation


 

Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 

Tony,

I use 74AC244. ?8 buffer gates parallel in my PA.

73

Barb WB2CBA


 

Thanks Barb, checking it out now.

On Sun, Sep 24, 2023 at 9:14 PM <wb2cba@...> wrote:
Tony,

I use 74AC244. ?8 buffer gates parallel in my PA.

73

Barb WB2CBA


 

Tony,

Thank you!? With a little bit of editing, I was able to run the simulation.

One quick question: why 1uh for the transformer?? My measurements of the actual QDX transformer are closer to 8uh.? This also agrees with calculations based on the number of turns.

Again, thank you for sharing!
73
Evan
AC9TU

On Sun, Sep 24, 2023 at 8:55?PM Tony Scaminaci <tonyscam@...> wrote:
Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 

I’m not sure Evan. JZ sent me the design so I’ll let him answer this. I would like to sync up our models on a regular basis, especially with the correct inductor values.

Tony

On Sun, Sep 24, 2023 at 11:11 PM Evan Hand <elhandjr@...> wrote:
Tony,

Thank you!? With a little bit of editing, I was able to run the simulation.

One quick question: why 1uh for the transformer?? My measurements of the actual QDX transformer are closer to 8uh.? This also agrees with calculations based on the number of turns.

Again, thank you for sharing!
73
Evan
AC9TU

On Sun, Sep 24, 2023 at 8:55?PM Tony Scaminaci <tonyscam@...> wrote:
Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 

Hi Tony

Real world testing, it is easy to see the clear decrease in power output and efficiency if you omit L14 (the 10 turn FT37-43 choke). The difference in performance is notable and significant. The fact that your simulation produces a different result indicates to me that something isn't quite right there. I suspect accurately simulating the output transformer may be critical, a simple coupled coil model may not suffice.?

The point about driver level is also quite interesting. Back when developing the original QCX I experimented with this. In my first prototype I had an entire ACT00 logic chip driving the three parallel BS170s with all four gates in parallel. Later I needed to implement other features in the transceiver and for some of those, taking some of the NAND gates for other purposes would be useful or necessary. I wanted an inverter for the TX signal and also to be able to gate both the CLK2 signal to the PA and the signal generator. The end result was that I only had a single gate left, to drive all three BS170 in parallel. I found that a little alarming, because there are three BS170s in parallel in QCX and they are Class E, and fast clean switching is very important. So of course then I had to decide whether to add another ACT00 chip or perhaps add something some place else to free up gates again. To make that decision I made detailed power and efficiency measurements for 1, 2, 4 gate cases. I also tried one gate per BS170 gate (3 gates used). I found that there was an increase in power output and efficiency when going from 1 gate driver to 2. But it was quite a slight small improvement. There wasn't any significant improvement in going from 2 to 4. Driving the gates one by one (one gate per BS170 separately) actually made things slightly worse; for whatever reason, paralleled gates seem to work better. Accordingly with these observations in hand, I felt happy sticking with the single gate drive for QCX. Then when it came to QDX where:

1. There are 2 gates per driver not one;
2. There are 2 parallel transistors not 3;
3. It isn't Class E so it's a little less critical;
I felt entirely comfortable with 2 gates driving 2 parallel BS170s on each side.?

So I haven't tried doubling up a piggy back ACT08 but it would be an interesting experiment for someone; personally it would surprise me if doubling up made a significant or even noticeable improvement.?

73 Hans G0UPL


 

Evan, Tony,

"Correct inductor value" is not a simple?question!

The inductance of a core based transformer will depend not just on the number of turns and type of core. Core materials tend to show declining permeability with increasing frequency, and so a given transformer winding will show much less inductance at 28 MHz than at 14 MHz for example.



To further complicate matters, transformers assembled with pairs of wires, parallel? or twisted, or with coaxial cable, exhibit transmission line properties. Inductances (including leakage inductance), and capacitances become absorbed into the properties of the transmission line and determine its characteristic Z.

So what to do in an LTSpice simulation?
That depends on what questions your simulation is to answer. For many purposes, especially where the coupling factor K is known to be near perfect unity, the precise inductor values used are not as important as are the ratios between them. Values that are within a range extending about a decade will produce similar results.

When K is lowered, leakage inductances develop within the model, proportionally to the assigned values. Precision becomes more important.

JZ



On Mon, Sep 25, 2023, 1:00 AM Tony Scaminaci <tonyscam@...> wrote:
I’m not sure Evan. JZ sent me the design so I’ll let him answer this. I would like to sync up our models on a regular basis, especially with the correct inductor values.

Tony

On Sun, Sep 24, 2023 at 11:11 PM Evan Hand <elhandjr@...> wrote:
Tony,

Thank you!? With a little bit of editing, I was able to run the simulation.

One quick question: why 1uh for the transformer?? My measurements of the actual QDX transformer are closer to 8uh.? This also agrees with calculations based on the number of turns.

Again, thank you for sharing!
73
Evan
AC9TU

On Sun, Sep 24, 2023 at 8:55?PM Tony Scaminaci <tonyscam@...> wrote:
Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 


On Mon, Sep 25, 2023, 4:35 AM John Zbrozek <jdzbrozek@...> wrote:
Evan, Tony,

"Correct inductor value" is not a simple?question!

The inductance of a core based transformer will depend not just on the number of turns and type of core. Core materials tend to show declining permeability with increasing frequency, and so a given transformer winding will show much less inductance at 28 MHz than at 14 MHz for example.



To further complicate matters, transformers assembled with pairs of wires, parallel? or twisted, or with coaxial cable, exhibit transmission line properties. Inductances (including leakage inductance), and capacitances become absorbed into the properties of the transmission line and determine its characteristic Z.

So what to do in an LTSpice simulation?
That depends on what questions your simulation is to answer. For many purposes, especially where the coupling factor K is known to be near perfect unity, the precise inductor values used are not as important as are the ratios between them. Values that are within a range extending about a decade will produce similar results.

When K is lowered, leakage inductances develop within the model, proportionally to the assigned values. Precision becomes more important.

JZ



On Mon, Sep 25, 2023, 1:00 AM Tony Scaminaci <tonyscam@...> wrote:
I’m not sure Evan. JZ sent me the design so I’ll let him answer this. I would like to sync up our models on a regular basis, especially with the correct inductor values.

Tony

On Sun, Sep 24, 2023 at 11:11 PM Evan Hand <elhandjr@...> wrote:
Tony,

Thank you!? With a little bit of editing, I was able to run the simulation.

One quick question: why 1uh for the transformer?? My measurements of the actual QDX transformer are closer to 8uh.? This also agrees with calculations based on the number of turns.

Again, thank you for sharing!
73
Evan
AC9TU

On Sun, Sep 24, 2023 at 8:55?PM Tony Scaminaci <tonyscam@...> wrote:
Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 

Evan, Tony,

Here are?some VNA measurements posted by Tony AD0VC. They are in agreement with measurements I have taken. Measurements done where the winding parasitic capacitances factors strongly can be in error.
.....

FWIW here is what I measured for the conventional and WTST using my nanovna. I verified the calibration when I saw the negative inductance for the WTST at 28Mhz.?

Conventional????????????????????????
??????L Wind (uh)?L Half Wind?Leak??K
7Mhz??13.56?? ? ? 3.92??? ? ? 0.107?0.996046758211066
10Mhz?10.42?? ? ? 2.98?? ? ? ?0.107?0.994852394070841
14Mhz?7.42??? ? ? 2.13?? ? ? ?0.106?0.992831448793946
18Mhz?5.2???? ? ? 1.51??? ? ? 0.106?0.989755214492647
21Mhz?3.6???? ? ? 1.16??? ? ? 0.106?0.985167780408777
28Mhz?1.26??? ? ? 0.435?? ? ? 0.106?0.957012547395809
????????????????????????
WTST????????????????????
7Mhz??12.98?? ? ? 3.72?? ? ? ?0.067?0.997415767187798
10Mhz?10.13?? ? ? 2.91?? ? ? ?0.067?0.996687504803284
14Mhz?6.97??? ? ? 2.05?? ? ? ?0.066?0.99525416175213
18Mhz?4.11?? ? ? ?1.28?? ? ? ?0.066?0.991938307476537
21Mhz?1.96??? ? ? 0.74??? ? ? 0.066?0.98301908964793
28Mhz?-1.43?? ? ?-0.18?? ? ? ?0.066?0.976650476806393

Tony
AD0VC



On Mon, Sep 25, 2023 at 4:37?AM John Zbrozek <jdzbrozek@...> wrote:

On Mon, Sep 25, 2023, 4:35 AM John Zbrozek <jdzbrozek@...> wrote:
Evan, Tony,

"Correct inductor value" is not a simple?question!

The inductance of a core based transformer will depend not just on the number of turns and type of core. Core materials tend to show declining permeability with increasing frequency, and so a given transformer winding will show much less inductance at 28 MHz than at 14 MHz for example.



To further complicate matters, transformers assembled with pairs of wires, parallel? or twisted, or with coaxial cable, exhibit transmission line properties. Inductances (including leakage inductance), and capacitances become absorbed into the properties of the transmission line and determine its characteristic Z.

So what to do in an LTSpice simulation?
That depends on what questions your simulation is to answer. For many purposes, especially where the coupling factor K is known to be near perfect unity, the precise inductor values used are not as important as are the ratios between them. Values that are within a range extending about a decade will produce similar results.

When K is lowered, leakage inductances develop within the model, proportionally to the assigned values. Precision becomes more important.

JZ



On Mon, Sep 25, 2023, 1:00 AM Tony Scaminaci <tonyscam@...> wrote:
I’m not sure Evan. JZ sent me the design so I’ll let him answer this. I would like to sync up our models on a regular basis, especially with the correct inductor values.

Tony

On Sun, Sep 24, 2023 at 11:11 PM Evan Hand <elhandjr@...> wrote:
Tony,

Thank you!? With a little bit of editing, I was able to run the simulation.

One quick question: why 1uh for the transformer?? My measurements of the actual QDX transformer are closer to 8uh.? This also agrees with calculations based on the number of turns.

Again, thank you for sharing!
73
Evan
AC9TU

On Sun, Sep 24, 2023 at 8:55?PM Tony Scaminaci <tonyscam@...> wrote:
Evan, Ryuji, JZ, et al,

The attached zip file includes two QDX PA sims that JZ and I experimented with a few months ago. Evan, you may have already seem some version of this. After a lot of experimentation, I found no value in retaining L14 so it has been removed for these sims resulting in a voltage-fed system. At this point, my sims diverged from John's as he retained L14 to experiment with suppressing the L di/dt spikes at key up. My goal was to experiment with different transistors for power output and logic drive capabilities.

The first of these sims uses the existing 74ACT08 drive scheme incorporated in the QDX, i,e., two AND gates paralleled to drive each pair of FETS? (one AND gate driver for each FET). The second sim "deadbugs" another 74ACT08 in parallel to allow four AND gates to drive each pair of FETS, so double the drive capability, If you recall, the suggestion to deadbug a second 74ACT08 came up in the forum posts months ago so I decided to try it after noticing that the existing driver can't provide enough current to quickly switch any of the FETs under consideration.

I don't currently have an equivalent sim for the BS170. I can reconstruct the original BS170 sim if necessary but I don't see any value in continuing with this device.

Takeaways:

1. The TN0110 device produces more power output than the BS170 for the same AND gate drive used in QDX. The drain voltage drops to around 2V when the FET is on showing that a single AND gate per FET is insufficient to fully turn on the FETs. This results in unwanted power loss in the FETs and limits power output to the LPF.

2, Doubling the 74ACT08 AND gate drive produces even more power output and the drain voltage drops to nearly 0V when the FETs are on.This confirms my suspicion that the FET gates need a driver capable of stronger current source/sinking and proves out the suggestion made months ago to give this a try.

3. Someone mentioned an alternate octal buffer that can source and sink more current than the 74ACT08. If someone can remind me of that device number, I'll create a third sim to test this theory.

Regards,

Tony - AC9QY


 

Power amp standard load line goes like this

P = (Vdd - VDSsat) ^ 2 / (k * ZL)

ZL in case of push-pull, 25 ohm when the output transformer is 1:1. k is usually between 1 and 2. Classes C/D/E/F is closer to 1. Classes A and AB are closer to 2. (Vdd-VDSsat) is the actual voltage swing of the drain but there is also a small voltage drop on the modulator in QMX. Factor those in.

When you have a few good measurements at two or three different supply voltage, you can fit the "VDSsat" and k.

So you know what kind of VDSsat you are getting. If that is too high, that might be just the property of the transistor, or insufficient drive, in case of classes C-F. If that number is already small enough or agrees with the theoretical prediction, there is nothing more to see there.


 

Oh, in case of push-pull, that P is for each half of the amp, so the actually measured/combined power would be 2P.


 

JZ is correct about modeling the ferrite transformer/inductor. When looking at a well built Guanella transformer, the core material should influence on the loss and other fine detail properties but what actually matters in the amp's gross operation analysis might be a bit different.

Two enameled lightly wound together should have characteristics impedance of the transmission line in the range of 15-35ohm, close enough for this purpose. Thicker insulator makes the impedance higher.

The inductance/reactance must be high enough in relation to the drain impedance at the operating frequency but the real question is the transformer properties. Spice model for that may be tricky. Last time I looked into Spice models were back in 1990s so things might have changed quite a bit by now...


 

Hi Hans,

You make valid points, especially about modeling the output transformer. I’ll leave this question to JZ as he has more expertise in this particular area. I do think his model is fairly accurate though based on the spike and power output levels we measured early on. The spike level was close to what you and others measured on the bench.

John initially suggested replacing L14 with a small value resistor on the order of 1-2 ohms as a way of eliminating the key-up spike. We also experimented with keeping L14 and using the bypass cap. Both of these alternatives resulted in eliminating the spike but I don’t recall what the effect was on power output. In this respect, you may be correct. These experiments were done with the BS170s and I took it one step further and tied the transformer directly to 12V which did result in a slight increase in power output. All of these experiments were run at ~28 MHz in an attempt to improve power output on 10 meters.

At this point, I began searching for a better transistor with similar specs to the BS170 but with two notable improvements: lower Vgs threshold and higher Vds breakdown voltage. Microchip’s TN0110 is an excellent drop-in replacement for QDX radios. Simply flip them upside down and you’re in business. The 1V lower gate threshold is more suitable for a 5V drive level and the 100V minimum breakdown voltage is much more effective against the L14 spike voltage. As always, it’s best if the spike never exceeds 100V… this could be achieved by a slight reduction in L14’s inductance.

The TN0110 is back in stock at Mouser. I encourage you to build a QDX with this device and compare it directly against a QDX using the BS170. You’ll be pleasantly surprised at the increased power output and your customers will experience a much lower failure rate of the PA. A win for everyone.?

Regards,

Tony
AC9QY


On Mon, Sep 25, 2023 at 12:25 AM Hans Summers <hans.summers@...> wrote:
Hi Tony

Real world testing, it is easy to see the clear decrease in power output and efficiency if you omit L14 (the 10 turn FT37-43 choke). The difference in performance is notable and significant. The fact that your simulation produces a different result indicates to me that something isn't quite right there. I suspect accurately simulating the output transformer may be critical, a simple coupled coil model may not suffice.?

The point about driver level is also quite interesting. Back when developing the original QCX I experimented with this. In my first prototype I had an entire ACT00 logic chip driving the three parallel BS170s with all four gates in parallel. Later I needed to implement other features in the transceiver and for some of those, taking some of the NAND gates for other purposes would be useful or necessary. I wanted an inverter for the TX signal and also to be able to gate both the CLK2 signal to the PA and the signal generator. The end result was that I only had a single gate left, to drive all three BS170 in parallel. I found that a little alarming, because there are three BS170s in parallel in QCX and they are Class E, and fast clean switching is very important. So of course then I had to decide whether to add another ACT00 chip or perhaps add something some place else to free up gates again. To make that decision I made detailed power and efficiency measurements for 1, 2, 4 gate cases. I also tried one gate per BS170 gate (3 gates used). I found that there was an increase in power output and efficiency when going from 1 gate driver to 2. But it was quite a slight small improvement. There wasn't any significant improvement in going from 2 to 4. Driving the gates one by one (one gate per BS170 separately) actually made things slightly worse; for whatever reason, paralleled gates seem to work better. Accordingly with these observations in hand, I felt happy sticking with the single gate drive for QCX. Then when it came to QDX where:

1. There are 2 gates per driver not one;
2. There are 2 parallel transistors not 3;
3. It isn't Class E so it's a little less critical;
I felt entirely comfortable with 2 gates driving 2 parallel BS170s on each side.?

So I haven't tried doubling up a piggy back ACT08 but it would be an interesting experiment for someone; personally it would surprise me if doubling up made a significant or even noticeable improvement.?

73 Hans G0UPL


 

Hi Tony, Hans et al,

As I had posted earlier, modelling the output transformer for QDX/QMX
is tricky business!

Proper modeling of the output transformer is complicated at the
outset. There are parasitic elements, frequency dependent
permeabilities and couplings , losses, etc.

.Ross's move to a RWTST design for the 12 Volt radios further
complicates simulation. The 12V RWTST transformer is a hybrid between
a transmission line transformer and a conventional transformer, as it
has elements of both. It is neither fish nor fowl.

Then there is the issue of the peculiar binocular transformer core.
Ross posted a model which treated the windings through each aperture
of the binocular as separate, non-coupling inductors. Yes, when wound
in a way which avoids linking the central post of the binocular, that
is what happens! It is key to the operation of the Stockton SWR bridge
incorporated in QMX.

More Controversy!

JZ

On Tue, Sep 26, 2023 at 1:52?PM Tony Scaminaci <tonyscam@...> wrote:

Hi Hans,

You make valid points, especially about modeling the output transformer. I’ll leave this question to JZ as he has more expertise in this particular area. I do think his model is fairly accurate though based on the spike and power output levels we measured early on. The spike level was close to what you and others measured on the bench.

John initially suggested replacing L14 with a small value resistor on the order of 1-2 ohms as a way of eliminating the key-up spike. We also experimented with keeping L14 and using the bypass cap. Both of these alternatives resulted in eliminating the spike but I don’t recall what the effect was on power output. In this respect, you may be correct. These experiments were done with the BS170s and I took it one step further and tied the transformer directly to 12V which did result in a slight increase in power output. All of these experiments were run at ~28 MHz in an attempt to improve power output on 10 meters.

At this point, I began searching for a better transistor with similar specs to the BS170 but with two notable improvements: lower Vgs threshold and higher Vds breakdown voltage. Microchip’s TN0110 is an excellent drop-in replacement for QDX radios. Simply flip them upside down and you’re in business. The 1V lower gate threshold is more suitable for a 5V drive level and the 100V minimum breakdown voltage is much more effective against the L14 spike voltage. As always, it’s best if the spike never exceeds 100V… this could be achieved by a slight reduction in L14’s inductance.

The TN0110 is back in stock at Mouser. I encourage you to build a QDX with this device and compare it directly against a QDX using the BS170. You’ll be pleasantly surprised at the increased power output and your customers will experience a much lower failure rate of the PA. A win for everyone.?

Regards,

Tony
AC9QY


On Mon, Sep 25, 2023 at 12:25 AM Hans Summers <hans.summers@...> wrote:

Hi Tony

Real world testing, it is easy to see the clear decrease in power output and efficiency if you omit L14 (the 10 turn FT37-43 choke). The difference in performance is notable and significant. The fact that your simulation produces a different result indicates to me that something isn't quite right there. I suspect accurately simulating the output transformer may be critical, a simple coupled coil model may not suffice.

The point about driver level is also quite interesting. Back when developing the original QCX I experimented with this. In my first prototype I had an entire ACT00 logic chip driving the three parallel BS170s with all four gates in parallel. Later I needed to implement other features in the transceiver and for some of those, taking some of the NAND gates for other purposes would be useful or necessary. I wanted an inverter for the TX signal and also to be able to gate both the CLK2 signal to the PA and the signal generator. The end result was that I only had a single gate left, to drive all three BS170 in parallel. I found that a little alarming, because there are three BS170s in parallel in QCX and they are Class E, and fast clean switching is very important. So of course then I had to decide whether to add another ACT00 chip or perhaps add something some place else to free up gates again. To make that decision I made detailed power and efficiency measurements for 1, 2, 4 gate cases. I also tried one gate per BS170 gate (3 gates used). I found that there was an increase in power output and efficiency when going from 1 gate driver to 2. But it was quite a slight small improvement. There wasn't any significant improvement in going from 2 to 4. Driving the gates one by one (one gate per BS170 separately) actually made things slightly worse; for whatever reason, paralleled gates seem to work better. Accordingly with these observations in hand, I felt happy sticking with the single gate drive for QCX. Then when it came to QDX where:

1. There are 2 gates per driver not one;
2. There are 2 parallel transistors not 3;
3. It isn't Class E so it's a little less critical;
I felt entirely comfortable with 2 gates driving 2 parallel BS170s on each side.

So I haven't tried doubling up a piggy back ACT08 but it would be an interesting experiment for someone; personally it would surprise me if doubling up made a significant or even noticeable improvement.

73 Hans G0UPL


 

开云体育

I have attached a PDF of some work I did over the past few days regarding core loss modeling for my QDX. The result data actually covers 80-10 meters but I was looking at my high band unit when doing the work.

Maybe the SPICE modelers among us will be able to make use of it.

Tony
AD0VC


From: [email protected] <[email protected]> on behalf of John Z <jdzbrozek@...>
Sent: Tuesday, September 26, 2023 12:27 PM
To: [email protected] <[email protected]>
Subject: Re: [QRPLabs] QDX Experimental PA Simulation
?
Hi Tony, Hans et al,

As I had posted earlier, modelling the output transformer for QDX/QMX
is tricky business!

Proper modeling of the output transformer is complicated at the
outset. There are parasitic elements, frequency dependent
permeabilities and couplings , losses, etc.

.Ross's move to a RWTST design for the 12 Volt radios further
complicates simulation. The 12V RWTST transformer is a hybrid between
a transmission line transformer and a conventional transformer, as it
has elements of both. It is neither fish nor fowl.

Then there is the issue of the? peculiar binocular transformer core.
Ross posted a model which treated the windings through each aperture
of the binocular as separate, non-coupling inductors. Yes, when wound
in a way which avoids linking the central post of the binocular, that
is what happens! It is key to the operation of the Stockton SWR bridge
incorporated in QMX.

More Controversy!

JZ












On Tue, Sep 26, 2023 at 1:52?PM Tony Scaminaci <tonyscam@...> wrote:
>
> Hi Hans,
>
> You make valid points, especially about modeling the output transformer. I’ll leave this question to JZ as he has more expertise in this particular area. I do think his model is fairly accurate though based on the spike and power output levels we measured early on. The spike level was close to what you and others measured on the bench.
>
> John initially suggested replacing L14 with a small value resistor on the order of 1-2 ohms as a way of eliminating the key-up spike. We also experimented with keeping L14 and using the bypass cap. Both of these alternatives resulted in eliminating the spike but I don’t recall what the effect was on power output. In this respect, you may be correct. These experiments were done with the BS170s and I took it one step further and tied the transformer directly to 12V which did result in a slight increase in power output. All of these experiments were run at ~28 MHz in an attempt to improve power output on 10 meters.
>
> At this point, I began searching for a better transistor with similar specs to the BS170 but with two notable improvements: lower Vgs threshold and higher Vds breakdown voltage. Microchip’s TN0110 is an excellent drop-in replacement for QDX radios. Simply flip them upside down and you’re in business. The 1V lower gate threshold is more suitable for a 5V drive level and the 100V minimum breakdown voltage is much more effective against the L14 spike voltage. As always, it’s best if the spike never exceeds 100V… this could be achieved by a slight reduction in L14’s inductance.
>
> The TN0110 is back in stock at Mouser. I encourage you to build a QDX with this device and compare it directly against a QDX using the BS170. You’ll be pleasantly surprised at the increased power output and your customers will experience a much lower failure rate of the PA. A win for everyone.?
>
> Regards,
>
> Tony
> AC9QY
>
>
> On Mon, Sep 25, 2023 at 12:25 AM Hans Summers <hans.summers@...> wrote:
>>
>> Hi Tony
>>
>> Real world testing, it is easy to see the clear decrease in power output and efficiency if you omit L14 (the 10 turn FT37-43 choke). The difference in performance is notable and significant. The fact that your simulation produces a different result indicates to me that something isn't quite right there. I suspect accurately simulating the output transformer may be critical, a simple coupled coil model may not suffice.
>>
>> The point about driver level is also quite interesting. Back when developing the original QCX I experimented with this. In my first prototype I had an entire ACT00 logic chip driving the three parallel BS170s with all four gates in parallel. Later I needed to implement other features in the transceiver and for some of those, taking some of the NAND gates for other purposes would be useful or necessary. I wanted an inverter for the TX signal and also to be able to gate both the CLK2 signal to the PA and the signal generator. The end result was that I only had a single gate left, to drive all three BS170 in parallel. I found that a little alarming, because there are three BS170s in parallel in QCX and they are Class E, and fast clean switching is very important. So of course then I had to decide whether to add another ACT00 chip or perhaps add something some place else to free up gates again. To make that decision I made detailed power and efficiency measurements for 1, 2, 4 gate cases. I also tried one gate per BS170 gate (3 gates used). I found that there was an increase in power output and efficiency when going from 1 gate driver to 2. But it was quite a slight small improvement. There wasn't any significant improvement in going from 2 to 4. Driving the gates one by one (one gate per BS170 separately) actually made things slightly worse; for whatever reason, paralleled gates seem to work better. Accordingly with these observations in hand, I felt happy sticking with the single gate drive for QCX. Then when it came to QDX where:
>>
>> 1. There are 2 gates per driver not one;
>> 2. There are 2 parallel transistors not 3;
>> 3. It isn't Class E so it's a little less critical;
>> I felt entirely comfortable with 2 gates driving 2 parallel BS170s on each side.
>>
>> So I haven't tried doubling up a piggy back ACT08 but it would be an interesting experiment for someone; personally it would surprise me if doubling up made a significant or even noticeable improvement.
>>
>> 73 Hans G0UPL
>>
>>
>
>






 

Thanks Tony, looking forward to reading your report.

Tony
AC9QY

On Wed, Sep 27, 2023 at 1:40?PM mux_folder2001 <canthony15@...> wrote:
I have attached a PDF of some work I did over the past few days regarding core loss modeling for my QDX. The result data actually covers 80-10 meters but I was looking at my high band unit when doing the work.

Maybe the SPICE modelers among us will be able to make use of it.

Tony
AD0VC

From: [email protected] <[email protected]> on behalf of John Z <jdzbrozek@...>
Sent: Tuesday, September 26, 2023 12:27 PM
To: [email protected] <[email protected]>
Subject: Re: [QRPLabs] QDX Experimental PA Simulation
?
Hi Tony, Hans et al,

As I had posted earlier, modelling the output transformer for QDX/QMX
is tricky business!

Proper modeling of the output transformer is complicated at the
outset. There are parasitic elements, frequency dependent
permeabilities and couplings , losses, etc.

.Ross's move to a RWTST design for the 12 Volt radios further
complicates simulation. The 12V RWTST transformer is a hybrid between
a transmission line transformer and a conventional transformer, as it
has elements of both. It is neither fish nor fowl.

Then there is the issue of the? peculiar binocular transformer core.
Ross posted a model which treated the windings through each aperture
of the binocular as separate, non-coupling inductors. Yes, when wound
in a way which avoids linking the central post of the binocular, that
is what happens! It is key to the operation of the Stockton SWR bridge
incorporated in QMX.

More Controversy!

JZ












On Tue, Sep 26, 2023 at 1:52?PM Tony Scaminaci <tonyscam@...> wrote:
>
> Hi Hans,
>
> You make valid points, especially about modeling the output transformer. I’ll leave this question to JZ as he has more expertise in this particular area. I do think his model is fairly accurate though based on the spike and power output levels we measured early on. The spike level was close to what you and others measured on the bench.
>
> John initially suggested replacing L14 with a small value resistor on the order of 1-2 ohms as a way of eliminating the key-up spike. We also experimented with keeping L14 and using the bypass cap. Both of these alternatives resulted in eliminating the spike but I don’t recall what the effect was on power output. In this respect, you may be correct. These experiments were done with the BS170s and I took it one step further and tied the transformer directly to 12V which did result in a slight increase in power output. All of these experiments were run at ~28 MHz in an attempt to improve power output on 10 meters.
>
> At this point, I began searching for a better transistor with similar specs to the BS170 but with two notable improvements: lower Vgs threshold and higher Vds breakdown voltage. Microchip’s TN0110 is an excellent drop-in replacement for QDX radios. Simply flip them upside down and you’re in business. The 1V lower gate threshold is more suitable for a 5V drive level and the 100V minimum breakdown voltage is much more effective against the L14 spike voltage. As always, it’s best if the spike never exceeds 100V… this could be achieved by a slight reduction in L14’s inductance.
>
> The TN0110 is back in stock at Mouser. I encourage you to build a QDX with this device and compare it directly against a QDX using the BS170. You’ll be pleasantly surprised at the increased power output and your customers will experience a much lower failure rate of the PA. A win for everyone.?
>
> Regards,
>
> Tony
> AC9QY
>
>
> On Mon, Sep 25, 2023 at 12:25 AM Hans Summers <hans.summers@...> wrote:
>>
>> Hi Tony
>>
>> Real world testing, it is easy to see the clear decrease in power output and efficiency if you omit L14 (the 10 turn FT37-43 choke). The difference in performance is notable and significant. The fact that your simulation produces a different result indicates to me that something isn't quite right there. I suspect accurately simulating the output transformer may be critical, a simple coupled coil model may not suffice.
>>
>> The point about driver level is also quite interesting. Back when developing the original QCX I experimented with this. In my first prototype I had an entire ACT00 logic chip driving the three parallel BS170s with all four gates in parallel. Later I needed to implement other features in the transceiver and for some of those, taking some of the NAND gates for other purposes would be useful or necessary. I wanted an inverter for the TX signal and also to be able to gate both the CLK2 signal to the PA and the signal generator. The end result was that I only had a single gate left, to drive all three BS170 in parallel. I found that a little alarming, because there are three BS170s in parallel in QCX and they are Class E, and fast clean switching is very important. So of course then I had to decide whether to add another ACT00 chip or perhaps add something some place else to free up gates again. To make that decision I made detailed power and efficiency measurements for 1, 2, 4 gate cases. I also tried one gate per BS170 gate (3 gates used). I found that there was an increase in power output and efficiency when going from 1 gate driver to 2. But it was quite a slight small improvement. There wasn't any significant improvement in going from 2 to 4. Driving the gates one by one (one gate per BS170 separately) actually made things slightly worse; for whatever reason, paralleled gates seem to work better. Accordingly with these observations in hand, I felt happy sticking with the single gate drive for QCX. Then when it came to QDX where:
>>
>> 1. There are 2 gates per driver not one;
>> 2. There are 2 parallel transistors not 3;
>> 3. It isn't Class E so it's a little less critical;
>> I felt entirely comfortable with 2 gates driving 2 parallel BS170s on each side.
>>
>> So I haven't tried doubling up a piggy back ACT08 but it would be an interesting experiment for someone; personally it would surprise me if doubling up made a significant or even noticeable improvement.
>>
>> 73 Hans G0UPL
>>
>>
>
>






 

Did anyone simulate the WTST 1:1 output transformer properly and compared a case where the two drain windings shared the magnetic circuit and another case where they are wound separately? I think the latter would function better.

This 1:1 transformer is two Guanella 1:1 balun (current balun in the phase inverter configuration) sharing the magnetic circuit. While it is working, it bothers me.

One reason is sharing the magnetic circuit when the fluxes from each halves are not the same, and another reason is that one side of the push pull gets driven at a higher voltage than the other side.