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Roy, Check the gate signals at the BS170 PA transistors. You should see zero volts in RX, and a 5V 50% duty cycle RF square wave in TX.? If you are using a DMM to measure, that TX signal will register as 2.5 volts, an averaged value. If you see voltages substantially different, something is wrong for sure. Either the driver circuit has a problem or an internal short has occurred at a PA transistor(s). GL JZ KJ4A? On Wed, Apr 3, 2024, 10:08?PM Roy - KI0ER <ki0er@...> wrote: Another clue .... I found where all the excess current is going ... the PA transistors are very hot while the QMX has only been in receive (idle) mode!? ? |
Hi gals and guys! |
Re: Something to look out for: possible cause of PA failure (QDX etc).
A big factor in thermal failure of the BS170 in any of the QRPLabs kits is that the TO-92 package is not very efficient at transferring heat away from the die.
The tinned pad, the washer and the screw do allow for 'some' contact but it is not a machined surface and even the multi-layer board can only do so much. Steel (the washer and the screw) are not great thermal conductors in their own right. What I have been doing is to use M2.5 copper screws, a copper crush-gasket (meant to deform), copper nut and some thermal compound to improve the heat transfer characteristics. -- Tisha, AA4HA |
Another clue .... I found where all the excess current is going ... the PA transistors are very hot while the QMX has only been in receive (idle) mode!? ?
I've re-checked all my solder joints under strong magnification while also looking for some stray short, but nothing is popping out at me as problematic. Does this clue help narrow things down? I'm open to suggestions! -- 73 de Roy - KI0ER Littleton, Colorado USA |
Hello Roy,
It's drawing 212 mA powered up and idle, which is high! Indeed. Around 100 mA here. |
RF Sweeps Problem QMX R1
I just finished may QMX.? Everything checks out except the RF sweeps.?
The radio seems to work fine in all modes and passed all the diagnostics except the rf sweeps all look like noise and the level is low compared to the? published sweeps in the manual. Did I miss something running the test? I'm considering re-winding T407 just as some path forward.?? I don't have the case installed in case that makes a difference. Your thoughts are much appreciated. Traces: Kindest regards, Tim W8TWF |
I just completed my 3rd QMX build, this being my first High-Band QMX. It is a 12 Volt 2023 Rev 2 board with 3 modifications done by me, the addition of the diode (surface mount) for potential parasitic oscillations, and the jumper for the PTT Out grounded functionality, and 3) replaced the power socket with a power cable with power-poles. It is running the _17 firmware with AGC enabled.
Everything appears to work correctly and it appears to be receiving OK ... except that I'm getting about half the power out that I should be expecting. What should I be looking at that I may have done wrong, or that should be adjusted? What other tests can I perform to determine the issue? Here's my data while the QMX is connected to a QRP-Labs dummy load: It's drawing 212 mA powered up and idle, which is high! And it feels warm (I'll look at it w/ infra-red camera next). My low-band QMX draws around 93 mA at idle. When transmitting (CW key down) on: 20M drawing 716 mA 17M drawing 775 mA 15M drawing 833 mA 12M drawing 740 mA 11M drawing 760 mA 10M drawing 755 mA Diagnostics Power Out into Dummy Load 12V power input BIAS SMPS (during transmit) 30.4 mA Duty Cycle 14% ? 20M 2.4W 10.1V SWR 1.09 17M 2.5W 10.1V SWR 1.22 15M 2.2W 10.1V SWR 1.40 12M 1.7W 10.1V SWR 1.60 11M 1.6W 10.1V SWR 1.70 10M 1.6W 10.1V SWR 1.75 ? ? Audio Filter Sweep ? ? ? ? ? ? ? ? ? RF Filter Sweep ? ? ? ? ? ? ? ? ? ? Low Pass Filter Sweep ? ? ? ? ? ? ? ? Image Sweep ? ? ? ? ? ? ? ? ? SWR Sweep (into QRP-Labs Dummy Load) ? ? ? ? ? ? ? ? ? 73 de Roy - KI0ER Littleton, Colorado USA |
[QMX] Keying CW via CAT
Hi,
Is there any way to key the CW transmitter via CAT? I experimented with sending "TQ1;" but it doesn't output any RF. I simultaneously sent 50 Hz tone via the sound card interface and it does output RF, but only in digi mode. In CW mode is doesn't seem to do anything (but the mode, queried with "TQ;", is switched to 1 = TX). What worked was: - sending MD6; to switch to digi mode - sending TQ1; to enable transmitter - sending tone via sound card interface - sending TQ0; to disable transmitter - sending MD3; to switch to CW mode It works, but: - it looks very hacky to me (and I'm worried about timing stability, but I didn't test it) - frequency is different from the one emitted when I press the paddle by the frequency I send via the sound card interface - there's no audible sidetone - probably there's also no envelope (I didn't test it -- does the QMX apply envelope for signals transmitted in the digital mode? I doubt, but maybe?) Second point could probably be solved by sending "FA;" to read the VFO A frequency, sending another FA to lower it by the frequency emitted via the sound card interface (for example 1 kHz less, and emit 1 kHz to the sound card), and then send another FA to increase it again when keying up, but it's even more hacky this way. Is there any other way to programatically send CW with QMX? Alternatively: is there any way to use the paddle port for a paddle, with QMX's keyer, and any other port (PTT port) as a straight key input? This way I could do some hardware to just toggle PTT via another port. Basically, what I need is to be able to transmit CW both from a PC and from a paddle, at the same time. Before Saturday, as SP DX Contest is on Saturday... |
Re: Something to look out for: possible cause of PA failure (QDX etc).
I think that bending the device lead without supporting it between the bend and the body was the cause of the cracked encapsulation.
Hold the lead close to the body with tweezers or fine needle-nosed pliers and use another tool to bend the lead.? Don't exert any force on the FET body.? If you break the device open you will see that the lead does not protrude very far into the encapsulation, thus has limited strength. Those solder blobs on the ground pad were caused by someone's tinned soldering iron touching the pad. 73, Don N2VGU |
Re: [QMX rev3 high band] Need help troubleshooting bad AF, RF and Image sweep results
Frank, Proper 2.5V on those 4 pins is necessary but it is not sufficient to conclude the PCM1804 is OK. A number of internal failure modes appear to be possible, with varying consequences. ?A good next step would be to put the radio into IQ mode, connect it to a PC program which can show data independently from the I and Q channels, (like Audacity, HDSDR, there may be others). Tune in a strong carrier to produce an audio beat note, and compare the results? presented by the software. What is going on with your TX power and T507? To me what you have described does not compute... GL JZ KJ4A? On Wed, Apr 3, 2024, 3:29?PM Frank G <fgoeddeke@...> wrote: I have the same problem - bad AF, RF, image sweeps (10m-20m) on kit QMX rev 3.? I just checked the 4 voltages (VrefL, VrefR, VcomL, VcomR) on PCM1804, they are all in the neighborhood of 2.5V.? I did have problems earlier with T507 and was putting out almost 10W on 11.9V battery.? My bad.? I fixed and re-installed the T507.? Now I only get 1W-1.2W.? As I hold the "t" key down in the diagnostic mode in PuTTy the wattage decreases slowly.? Otherwise audio "sounds" great with dummy load and straight key.? AGC seems to work great too. |
Re: [QMX rev3 high band] Need help troubleshooting bad AF, RF and Image sweep results
I have the same problem - bad AF, RF, image sweeps (10m-20m) on kit QMX rev 3.? I just checked the 4 voltages (VrefL, VrefR, VcomL, VcomR) on PCM1804, they are all in the neighborhood of 2.5V.? I did have problems earlier with T507 and was putting out almost 10W on 11.9V battery.? My bad.? I fixed and re-installed the T507.? Now I only get 1W-1.2W.? As I hold the "t" key down in the diagnostic mode in PuTTy the wattage decreases slowly.? Otherwise audio "sounds" great with dummy load and straight key.? AGC seems to work great too.
Any ideas for next step? I spent several hours under a microscope looking for solder bridges and cleaning flux.? And checking for decent solder joints.? Checked all toroids installation for continuity, all this looks good. Thanks! Frank K8FXG |