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What is with this trace? (Lavalier Teardown: Shure WL185 with RF CommShield)


 

Hi Sergio,

I think I included the word "assume" somewhere when talking about the FET-shaped 3-pin package in that mic. It's entirely possible there's more in that package, especially since there isn't any other obvious provision for adjusting the bias on the gate side.? But these mics do put out a fairly strong signal, and this whole electret lavalier stuff is definitely not new tech - most all such microphones put out a similar signal strength.? And the Shure pinout includes a 20k resistor to ground on one of the pins, like the DPA capsule might higher than the resistor that adds the DC bias voltage.

Not sure when I'll get to it, but I do believe I have the means* to record a voltage vs. current curve and it might be fun to test that out.

Thanks,
-Scott

*I have one of those Mooshimeter things, which sadly is no longer supported.? Anybody else have one?

On 6/25/24 02:36, sergio_logic via groups.io wrote:
@Scott:

Even ignoring the Sony 7K complication, I don't think your diagram is correct.
The swing seen at the drain ("to audio input") would be some 20 dB lower than the swing seen at the source, basically wasting all the current gain (transconductance) of the JFET on the 33K to generate a voltage drop between source and ground that the bodypack would not see. The bodypack only sees the voltage drop between 5V and drain.
The bias would be very weird as well, as most of the voltage drop would be across the 33K and the audio input pin would sit really close to 5V.
I think either the connections are different from your depiction, or the assumption that the plastic package is a JFET is incorrect and even the non-CORE DPAs have something less conventional than a single JFET.

My misunderstanding of what's going on is also always a possibility.

If you agree that it can't work as depicted, is there any chance you could measure the U(I) curve? There could be some clues there. You can use and identical circuit and just vary the 5V between 0 and 5V and record this voltage (VSRC), as well as the voltage at "to audio input" (VD) in a spreadsheet. The voltage of the mic is VD and the current is (VSRC-VD)/3K6.


--
---- Scott Helmke ---- scott@... ---- (734) 604-9340 ----
"I have ceased distinguishing between the religious and the secular,
for everything is holy" - Joe Henry


 

Hi Scott,

I have a Mooshi meter too. It's very useful, especially around cars, if you want to measure something while driving.

The iOS app went missing for a while. It even got deleted on my phone. I was mad for a while, until it reappeared in the AppStore.

I'll keep my old phone just for this app if I need to.

I also remember a Mac app for it, but that one seems to have left the building.


Cheers,

Wim

Op di 25 jun 2024 om 15:03 schreef Scott Helmke via <scott=[email protected]>:

Hi Sergio,

I think I included the word "assume" somewhere when talking about the
FET-shaped 3-pin package in that mic. It's entirely possible there's
more in that package, especially since there isn't any other obvious
provision for adjusting the bias on the gate side.? But these mics do
put out a fairly strong signal, and this whole electret lavalier stuff
is definitely not new tech - most all such microphones put out a similar
signal strength.? And the Shure pinout includes a 20k resistor to ground
on one of the pins, like the DPA capsule might higher than the resistor
that adds the DC bias voltage.

Not sure when I'll get to it, but I do believe I have the means* to
record a voltage vs. current curve and it might be fun to test that out.

Thanks,
-Scott

*I have one of those Mooshimeter things, which sadly is no longer
supported.? Anybody else have one?

On 6/25/24 02:36, sergio_logic via wrote:
> @Scott:
>
> Even ignoring the Sony 7K complication, I don't think your diagram is
> correct.
> The swing seen at the drain ("to audio input") would be some 20 dB
> lower than the swing seen at the source, basically wasting all the
> current gain (transconductance) of the JFET on the 33K to generate a
> voltage drop between source and ground that the bodypack would not
> see. The bodypack only sees the voltage drop between 5V and drain.
> The bias would be very weird as well, as most of the voltage drop
> would be across the 33K and the audio input pin would sit really close
> to 5V.
> I think either the connections are different from your depiction, or
> the assumption that the plastic package is a JFET is incorrect and
> even the non-CORE DPAs have something less conventional than a single
> JFET.
>
> My misunderstanding of what's going on is also always a possibility.
>
> If you agree that it can't work as depicted, is there any chance you
> could measure the U(I) curve? There could be some clues there. You can
> use and identical circuit and just vary the 5V between 0 and 5V and
> record this voltage (VSRC), as well as the voltage at "to audio input"
> (VD) in a spreadsheet. The voltage of the mic is VD and the current is
> (VSRC-VD)/3K6.
>
>
>

--
---- Scott Helmke ---- scott@... ---- (734) 604-9340 ----
"I have ceased distinguishing between the religious and the secular,
for everything is holy"? - Joe Henry







 

The reason I am puzzled by the 33k on the DPA is not the value, but where it's connected.
Summarized by Sanken , there are two topologies for the JFET
  1. common drain AKA source follower AKA "3 wire method" (Shure uses this)
  2. common source AKA "2 wire method"
In both topologies, the resistor is connected at the node where the audio signal is coupled because it's the load resistor of the amplifier.
This is why it would be "abnormal" for the DPA, in a "2 wire" connection, to have a 33k resistor between source and ground while coupling the audio signal from the drain: Sanken shows a dead short there.
"Abnormal" assuming it's just a JFET, of course.

FWIW I've connected WL185s in the 2-wire topology (black wire to shield, red wire as bias and audio) to a TRS jack, and they work fine with consumer grade mic inputs (Rode Wireless GO, Zoom H1n, etc.). In fact, Shure this solution for use with Sennheiser bodypacks. As long as it's just a JFET with reasonably low Idss, either way works.


 

Yeah, it doesn't quite make sense, but what else could it be?? This is about as bare a circuit as one would find.

Are you in the USA?? I'd be happy to mail that capsule to you for further inspection.

-Scott

On 6/25/24 13:08, sergio_logic via groups.io wrote:
The reason I am puzzled by the 33k on the DPA is not the value, but where it's connected.
Summarized by Sanken here <>, there are two topologies for the JFET

1. common drain AKA source follower AKA "3 wire method" (Shure uses this)
2. common source AKA "2 wire method"

In both topologies, the resistor is connected at the node where the audio signal is coupled because it's the load resistor of the amplifier.
This is why it would be "abnormal" for the DPA, in a "2 wire" connection, to have a 33k resistor between source and ground while coupling the audio signal from the drain: Sanken shows a dead short there.
"Abnormal" assuming it's just a JFET, of course.

FWIW I've connected WL185s in the 2-wire topology (black wire to shield, red wire as bias and audio) to a TRS jack, and they work fine with consumer grade mic inputs (Rode Wireless GO, Zoom H1n, etc.). In fact, Shure presents <>this solution for use with Sennheiser bodypacks. As long as it's just a JFET with reasonably low Idss, either way works.
--
---- Scott Helmke ---- scott@... ---- (734) 604-9340 ----
"I have ceased distinguishing between the religious and the secular,
for everything is holy" - Joe Henry


 

I think I've figured it out: pre-CORE it was probably a topology like the one from the Audio-Technica (which would be later than DPA doing this).


Why do I say this? I've found , years before 2017 (when CORE was introduced), listing the output impedance as 30-40 ohms (JFET topologies have output impedances of 1000 ohms or more).
So this was at least an emitter follower even then, and 33K makes sense as a value for R1!

In this topology, VDS is "regulated" by the VBE of Q1, which means that for large input SPL generating e.g. ~2V pk-pk at Q1 base, it will still vary by 40-50mV.
In what I suspect is the CORE topology, VDS is regulated by feedback from the error amplifier and under the same input conditions will vary by 4-5mV, extending the linear range and improving the max SPL at 1% THD spec.

Are you in the USA? ?I'd be happy to mail that capsule to you for further inspection.
Thanks for the kind offer, I live in Europe and I've already ordered one from the UK a couple of days ago, listed on eBay as defective with "thin tinny sound" for the equivalent of $38, shipping included. I don't know if it's CORE or pre-CORE, I guess I'll find out when I do the teardown.
Like I said, I own a 4080 CORE bought new from Thomann a couple of years ago, but I won't go past measuring the U(I) curve in my investigations on that one.


 

Photo of the circuit didn't make it to email, but the link works, thanks.

When it comes to tearing down the capsule, I've found that gently peeling away the outer skin from the front edge works pretty well. The actual capsule is held in there by some kind of thick adhesive which breaks apart easily, so it's not very difficult.

Thanks,
-Scott

On 6/26/24 00:20, sergio_logic via groups.io wrote:
I think I've figured it out: pre-CORE it was probably a topology like the one from the Audio-Technica patent <>(which would be later than DPA doing this).


Why do I say this? I've found old manuals <>, years before 2017 (when CORE was introduced), listing the output impedance as 30-40 ohms (JFET topologies have output impedances of 1000 ohms or more).
So this was at least an emitter follower even then, and 33K makes sense as a value for R1!

In this topology, VDS is "regulated" by the VBE of Q1, which means that for large input SPL generating e.g. ~2V pk-pk at Q1 base, it will still vary by 40-50mV.
In what I suspect is the CORE topology, VDS is regulated by feedback from the error amplifier and under the same input conditions will vary by 4-5mV, extending the linear range and improving the max SPL at 1% THD spec.

Are you in the USA? ?I'd be happy to mail that capsule to you for
further inspection.

Thanks for the kind offer, I live in Europe and I've already ordered one from the UK a couple of days ago, listed on eBay as defective with "thin tinny sound" for the equivalent of $38, shipping included. I don't know if it's CORE or pre-CORE, I guess I'll find out when I do the teardown.
Like I said, I own a 4080 CORE bought new from Thomann a couple of years ago, but I won't go past measuring the U(I) curve in my investigations on that one.
--
---- Scott Helmke ---- scott@... ---- (734) 604-9340 ----
"I have ceased distinguishing between the religious and the secular,
for everything is holy" - Joe Henry


 

The broken DPA 6061 arrived, I suspect the electronics is fine and the capsule is broken. It's non-CORE, and the U(I) curve and teardown confirmed what I suspected: it's the topology from the Audio-Technica patent. The outer device is a PNP transistor, the JFET is behind the backplate of the capsule. There are some other surprises, I will send a follow-up later this week.


 

So here is the full non-CORE DPA 406x teardown.

Scott Helmke already kindly posted a couple of photos of the capsule here, I am reproducing them below for full context (and because my own teardown wasn't as clean). The outside shows a 3-pin SMD device (turns out it’s a PNP), a 33K resistor and a RF blocking cap.





I went further and tore down a defective one (“thin tinny sound”) I scored on eBay (it had dirt and even a droplet of blue glue on the membrane, the presence boost cap was glued on with the same blue glue and maybe this was done carelessly).

The outer device from Scott’s photo is a PNP transistor, code “3F”, likely some flavour of BC857. You can't see the "3" in his photo, but the rest of the marking matches my unit.





The JFET is deeper inside the device, potted to the “lid” behind the back plate of the electret. Its marking has been removed (laser). The gate is connected to the back plate of the capsule using a bondwire.



The “toy” component tester identifies it as a JFET, but the values for |Vgsoff| and Idss are wrong. I have measured |Vgsoff| = 1.77V and Idss = 14.8mA.



This is not the little league JFET with 100-300uA Idss typically found in electret lavalier mics. It doesn’t have integrated gate diodes either. Because my DPA 4080 CORE U(I) curve also has a “knee” at about 50uA, I believe in both cases the JFET is selected such that it will bias at 50uA with the 33K resistor placed externally. Versus a low Idss JFET, this configuration offers higher transconductance even at a lower drain current because the device itself has a much higher Idss (see below for why).



Since the JFET doesn’t have integrated gate bias diodes, the potting compound also holds a back-contact chip resistor (this is very likely the high value resistor). “Back-contact” meaning one of the resistor’s terminals is on the back, and the top one is supposed to be connected with a bondwire. You can see where this back-contact pad was soldered to the case, making the electrical contact to ground. The resistor looks like laser trimmed thick film.





Another component in the potting compound remains unidentified (and I cracked it while removing the potting compound). Could be a ferrite bead on the gate (Schoeps has one). If it’s a capacitor, I have no idea what it would be doing on the gate side, so I don’t think it’s a cap.



To summarize, this is it, plus the mystery component which I left out:



As I eventually suspected above, it’s the same topology from the Audio-Technica , except that one depicts JFET with integrated gate bias diodes so it has to be a low Idss device. The topology keeps the JFET’s VDS constant at ~0.6V (within the variation of the PNP’s VBE), which bootstraps both Cgs and Cgd, so the capsule sees a very low input capacitance (which is a big advantage for tiny capsules, DPA’s is probably around 5-6pF). The output is a PNP emitter follower, which means it has very low output impedance (tens of ohms) compared to a JFET source follower.

The LSK189B model in LTSpice has just the right VGSoff and Idss to bias correctly in the DPA topology (I’m not saying the JFET actually is a LSK189, but that is a good model to simulate with, if someone wants to try out the topology in LTSpice), while BC857B is a likely candidate for the PNP.


 

Sergio,

Thanks for the report!? Very interesting, and I'm assuming that the Audio-Technica patent is long expired at this point. The outside transistor on my sample also had "3FN" on it.

-Scott

On 7/5/24 09:59, sergio_logic via groups.io wrote:
So here is the full non-CORE DPA 406x teardown.
--
---- Scott Helmke ---- scott@... ---- (734) 604-9340 ----
"I have ceased distinguishing between the religious and the secular,
for everything is holy" - Joe Henry


 

The Audio-Technica is very much in force (anticipated expiration 2038).

However (with the disclaimer that this is not legal advice and I'm not a legal professional), here is some color:
  • AT patent is filed in 2017, DPA already had lav mics on the market using this topology
  • the one independent claim of the AT patent requires:
    • "a constant current diode configured to supply a current to the FET" (not the case for how DPA mics are biased)
    • a second BJT, "a collector grounding second transistor" (Q2 in the diagrams)
  • the next claims are dependent and do not remove the two requirements I mentioned (that would not be proper form for a dependent claim anyway).
In my unqualified opinion, even if a company would build a lavalier microphone with the JFET-PNP topology today, it would not infringe on the AT patent (and DPA never patented this topology, or the CORE preamp for that matter).

Again, take this with a grain of salt, the closest I've ever been to this stuff is being an inventor on one US patent, but a very good patent attorney, paid for by my employer, wrote that patent based on my technical docs and explanations.