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Re: Next Development Version and Legacy Issues. + Pendent Issues

washcomp
 

Peter:

I too have one of these pendants. My impression (please correct me
if I'm wrong) is that the RS-232 is for the LCD display. The rest
of the functions (with the excption of the E-Stop) seem to
communicate to the controller (originally Yaksawa) through a
protocol named YE-NET (DeviceNet maybe?). This seems to use a bus
based network over one pair of wires where the devices along the bus
are indevidually addressable. The data is then sent serialy.

The controller (MACH2)would have to interpet which key was pressed
and the communications protocol would have to be converted to RS-232
usable signals/hardware.

I've considered using a keyboard emulator, but as you point out,
there's no easy way to light the LED's.

Unfortunately I don't know enough about how to read or program the
original microprocessor and flash ram that is in the pendant.

One of the other purchasers has come up with an English manual from
Yaskawa for the pendant which might help if someone wants to take a
whack at it.

Jeff

--- In mach1mach2cnc@..., "Peter Homann"
<peter.homann@a...> wrote:
Art,

All the changes sounds excellent to me.

I have a question regarding the exporting the state of the system.
Let me
explain.

I have one of the Pendents sold by Richard Piatek. These are very
nice and
professional commercial unit. There is a one to one mapping for a
lot of the
buttons on the pendent to the mach2 functionality. You must be
doing things
right). all of these buttons have a LED indicator.

The pendent also has a 16x2 LCD character display, a 100 step/rev
MPG and an
ESTOP button. Pictures of it are in the files area.

The pendent is controlled by a large FPGA and a H8 Micro
controller and
communicates back to the original controller via RS-232. These are
all on a
separate PCB.

My plan is to replace the PCB with one of my own. It seems a shame
to just
connect the switches to a keyboard encoder as some plan to do. We
could do
something really special. The reason for replacing the board is
that I
believe that it will be too difficult to reverse engineer the
existing
controller board.

Although the pendent is packaged beautifully, there is nothing
stopping use
from putting all the same functionality into an "off the shelf"
enclosure.
After all it just contains a lot of switches, LEDs, a 2x16
character lcd
display, estop switch, and a controller board.

One of the issues with just using a keyboard encoder is that the
LEDs can
show state. For example, there are 3 buttons labelled X1,X10,X100.
These are
the jog increments for the MPG. If X10 is pressed, then I assume
that the
LED for that button will stay illuminated to indicate the current
jog
increment. Also I'd expect the spindle Forward button's LED to
flash when
the spindle is ON.

Initially I considered keeping the state of the system in the
pendant's
micro controller. One of the first rules of software engineering
is "If you
store the state of a variable in two places, one of then will be
wrong"

So, what am I after? A method of interacting/controlling Mach2 via
a serial
Port.


I don't know enough about the macro facility of Mach2 to know if a
lot is
already there.

Does each function in Mach2 have an OEM code?

Does a keyboard shortcut invoke an OEM code?

Is each function invoked by an OEM code written as a macro and
able to be
changed?

Can all of the variables that hold state, Spindle speed, MPG jog
increment,
MPG selected axis, etc be read and written to via macros?


On possible method for what I want to do may be to invoke the OEM
functions
via the serial port. That would mean that Mach2 would have to
monitor the
port and process a command set. This command set could be very
similar to
the existing OEM codes?

Also, it would be necessary to output the value of any states
changes
invoked out through the serial port.




For example, the spindle on/off control.- The user pushes the
Spindle
Forward button on the pendent. This sends an message (110 "M3")
via the
serial port to Mach2. The function that this calls sends a message
containing the state of the Spindle LED out of the serial port.
The pendent
micro controller would process this message and update the
associated LED on
the pendent. Also pressing the spindle button on the screen or
pressing the
shortcut would also send out the Spindle LED state, as this is
coded in the
function.

The use of the serial port for pendent control would be
configurable.

Another example. The MPG encoder.- On the pendent the user would
select, via
the rotary switch the axis, say the Y axis. This would send a
message to
Mach2 which would update the screen and send back the selected
axis. The
user then selects the X10 button. This sends a message to mach2
which sets
the jog increment. Mach 2 responds with a message containing this
variable.
The pendent illuminates the LED. As the user rotates the MPG a
stream of
messages indicating +/- movement is sent to Mach2.

How much of what I'm asking is already there? I know that reading
the serial
port is not. How far away is that.

Another possibility may be. Is there a range of "User OEM Codes"?
With these
I could write macro functions that do what I defined above. With
this I
could implement a PS2 keyboard encoder still sending the state out
of the
serial port, but would still want the normal keyboard as well.


Am I asking too much? I'm not sure. I'm guessing that eventually
Mach2 will
be able to be used with a sophisticated pendent at some time.

I am happy to work on a pendent controller that will look after
the pendent
pushbuttons, LEDs, LCD, rotary switches and MPG. A defined
interface method
between Mach2 and the pendent controller would need to be
identified. Once
the controller is complete, people could package it as necessary
for their
application.

Sorry it's so long

Thanks,





Peter Homann
mailto:Peter.Homann@a...
Adacel Technologies Limited,
250 Bay St, BRIGHTON, 3186, AUSTRALIA
<>
Telephone +61 (3) 8530 7777, Facsimile +61 (3) 9596 2960
Mobile 0421-601 665


-----Original Message-----
From: Art [mailto:fenerty@a...]
Sent: Tuesday, 2 March 2004 10:01 AM
To: mach1mach2cnc@...
Subject: [mach1mach2cnc] Next Development Version and Legacy
Issues..


Hi All:

Just so everyone is on the same page, next version release
will be a new
development version. (5.0) and it WILL have some legacy issues
unfortunately. For example, ..m1s and .t1s extensions are all
replaced just
with the .m1s . Macro's reside in separate directories with the
name of the
profile in use. So, for example, if your profile is Mach2Mill ,
the the
folder will be ./Macros/Mach2Mill/*.m1s
Also included is a toolfile tools.dat (Lathe or mill both use
tools.dat)
and it too resides in the profiles directory as above. No tools
file is
distributed, as before, but a new file is created if none is
found in the
new directory structure.

I really didn't want to go the route of legacy issues, but its
time for
some radical changes to Mach2 so some things just had to change
in the
development version. I have kept a spare build of the current
lockdown for
bug fixes and repairs , but the development version will
encompass future
feature upgrades and such. This is all in preperation for what I
was
refering to as conversational screens, but I think the way its
looking,
"Functional CNC" will be my prefered name. Basically it will
entail pressing
a button for a function "Like pocketing, flange drilling,
chocolate cake
making..or whatever" and having the user designable screen
become the only
screen for that functional run. All these "plug-ins" will have
their own
directories and Mach2 will index them and present selections for
them at run
time. These changes will probably necessitate other legacy
changes , but
I'll try to keep them to a minimum.

Thanks,
Art
www.artofcnc.ca








Yahoo! Groups Links






Re: Next Development Version and Legacy Issues..

Art
 

Hi Mike:

Cutting direction is really something that best done in a cam program. I
do have it on the list though to see what can be done. I'll give it some
thought while I bask in the sun...

Thanks,
Art
www.artofcnc.ca


Re: Next Development Version and Legacy Issues. + Pendent Issues

Peter Homann
 

Art,

All the changes sounds excellent to me.

I have a question regarding the exporting the state of the system. Let me
explain.

I have one of the Pendents sold by Richard Piatek. These are very nice and
professional commercial unit. There is a one to one mapping for a lot of the
buttons on the pendent to the mach2 functionality. You must be doing things
right). all of these buttons have a LED indicator.

The pendent also has a 16x2 LCD character display, a 100 step/rev MPG and an
ESTOP button. Pictures of it are in the files area.

The pendent is controlled by a large FPGA and a H8 Micro controller and
communicates back to the original controller via RS-232. These are all on a
separate PCB.

My plan is to replace the PCB with one of my own. It seems a shame to just
connect the switches to a keyboard encoder as some plan to do. We could do
something really special. The reason for replacing the board is that I
believe that it will be too difficult to reverse engineer the existing
controller board.

Although the pendent is packaged beautifully, there is nothing stopping use
from putting all the same functionality into an "off the shelf" enclosure.
After all it just contains a lot of switches, LEDs, a 2x16 character lcd
display, estop switch, and a controller board.

One of the issues with just using a keyboard encoder is that the LEDs can
show state. For example, there are 3 buttons labelled X1,X10,X100. These are
the jog increments for the MPG. If X10 is pressed, then I assume that the
LED for that button will stay illuminated to indicate the current jog
increment. Also I'd expect the spindle Forward button's LED to flash when
the spindle is ON.

Initially I considered keeping the state of the system in the pendant's
micro controller. One of the first rules of software engineering is "If you
store the state of a variable in two places, one of then will be wrong"

So, what am I after? A method of interacting/controlling Mach2 via a serial
Port.


I don't know enough about the macro facility of Mach2 to know if a lot is
already there.

Does each function in Mach2 have an OEM code?

Does a keyboard shortcut invoke an OEM code?

Is each function invoked by an OEM code written as a macro and able to be
changed?

Can all of the variables that hold state, Spindle speed, MPG jog increment,
MPG selected axis, etc be read and written to via macros?


On possible method for what I want to do may be to invoke the OEM functions
via the serial port. That would mean that Mach2 would have to monitor the
port and process a command set. This command set could be very similar to
the existing OEM codes?

Also, it would be necessary to output the value of any states changes
invoked out through the serial port.




For example, the spindle on/off control.- The user pushes the Spindle
Forward button on the pendent. This sends an message (110 "M3") via the
serial port to Mach2. The function that this calls sends a message
containing the state of the Spindle LED out of the serial port. The pendent
micro controller would process this message and update the associated LED on
the pendent. Also pressing the spindle button on the screen or pressing the
shortcut would also send out the Spindle LED state, as this is coded in the
function.

The use of the serial port for pendent control would be configurable.

Another example. The MPG encoder.- On the pendent the user would select, via
the rotary switch the axis, say the Y axis. This would send a message to
Mach2 which would update the screen and send back the selected axis. The
user then selects the X10 button. This sends a message to mach2 which sets
the jog increment. Mach 2 responds with a message containing this variable.
The pendent illuminates the LED. As the user rotates the MPG a stream of
messages indicating +/- movement is sent to Mach2.

How much of what I'm asking is already there? I know that reading the serial
port is not. How far away is that.

Another possibility may be. Is there a range of "User OEM Codes"? With these
I could write macro functions that do what I defined above. With this I
could implement a PS2 keyboard encoder still sending the state out of the
serial port, but would still want the normal keyboard as well.


Am I asking too much? I'm not sure. I'm guessing that eventually Mach2 will
be able to be used with a sophisticated pendent at some time.

I am happy to work on a pendent controller that will look after the pendent
pushbuttons, LEDs, LCD, rotary switches and MPG. A defined interface method
between Mach2 and the pendent controller would need to be identified. Once
the controller is complete, people could package it as necessary for their
application.

Sorry it's so long

Thanks,





Peter Homann
mailto:Peter.Homann@...
Adacel Technologies Limited,
250 Bay St, BRIGHTON, 3186, AUSTRALIA
<>
Telephone +61 (3) 8530 7777, Facsimile +61 (3) 9596 2960
Mobile 0421-601 665

-----Original Message-----
From: Art [mailto:fenerty@...]
Sent: Tuesday, 2 March 2004 10:01 AM
To: mach1mach2cnc@...
Subject: [mach1mach2cnc] Next Development Version and Legacy Issues..


Hi All:

Just so everyone is on the same page, next version release will be a new
development version. (5.0) and it WILL have some legacy issues
unfortunately. For example, ..m1s and .t1s extensions are all
replaced just
with the .m1s . Macro's reside in separate directories with the
name of the
profile in use. So, for example, if your profile is Mach2Mill , the the
folder will be ./Macros/Mach2Mill/*.m1s
Also included is a toolfile tools.dat (Lathe or mill both use
tools.dat)
and it too resides in the profiles directory as above. No tools file is
distributed, as before, but a new file is created if none is found in the
new directory structure.

I really didn't want to go the route of legacy issues, but its time for
some radical changes to Mach2 so some things just had to change in the
development version. I have kept a spare build of the current lockdown for
bug fixes and repairs , but the development version will encompass future
feature upgrades and such. This is all in preperation for what I was
refering to as conversational screens, but I think the way its looking,
"Functional CNC" will be my prefered name. Basically it will
entail pressing
a button for a function "Like pocketing, flange drilling, chocolate cake
making..or whatever" and having the user designable screen become the only
screen for that functional run. All these "plug-ins" will have their own
directories and Mach2 will index them and present selections for
them at run
time. These changes will probably necessitate other legacy changes , but
I'll try to keep them to a minimum.

Thanks,
Art
www.artofcnc.ca








Yahoo! Groups Links






Re: Next Development Version and Legacy Issues..

 

Art,

Did you means to say "user designable screenS"? <G>

Because some functions might easily require two--or more?--screens...

If I were you, I'd sure plan for the ability of one screen to call
a "next" one within a given "function"-- AND to go back to the orig
screen, when the user changes his or her mind, or realises a mistake
just AFTER completing a "given" screen...

Anyway, the new releases sound ever more exciting!

Ballendo

In mach1mach2cnc, Art <fenerty@a...> wrote:
"Functional CNC" will be my prefered name. Basically it will entail
pressing a button for a function "Like pocketing, flange drilling,
chocolate cake making..or whatever" and having the user designable
screen become the only screen for that functional run.


Re: Next Development Version and Legacy Issues..

Mike Hammel
 

Art,

Sounds great. Will I be able to pick which direction I cut around a part?

On my router, it is very important that I pick which direction I cut.

Thanks,

Mike Hammel
www.fancyfoam.com
1704 Bullard
Arkansas City, KS
67005

----- Original Message -----
From: Art
To: mach1mach2cnc@...
Sent: Monday, March 01, 2004 5:01 PM
Subject: [mach1mach2cnc] Next Development Version and Legacy Issues..


Hi All:

Just so everyone is on the same page, next version release will be a new
development version. (5.0) and it WILL have some legacy issues
unfortunately. For example, ..m1s and .t1s extensions are all replaced just
with the .m1s . Macro's reside in separate directories with the name of the
profile in use. So, for example, if your profile is Mach2Mill , the the
folder will be ./Macros/Mach2Mill/*.m1s
Also included is a toolfile tools.dat (Lathe or mill both use tools.dat)
and it too resides in the profiles directory as above. No tools file is
distributed, as before, but a new file is created if none is found in the
new directory structure.

I really didn't want to go the route of legacy issues, but its time for
some radical changes to Mach2 so some things just had to change in the
development version. I have kept a spare build of the current lockdown for
bug fixes and repairs , but the development version will encompass future
feature upgrades and such. This is all in preperation for what I was
refering to as conversational screens, but I think the way its looking,
"Functional CNC" will be my prefered name. Basically it will entail pressing
a button for a function "Like pocketing, flange drilling, chocolate cake
making..or whatever" and having the user designable screen become the only
screen for that functional run. All these "plug-ins" will have their own
directories and Mach2 will index them and present selections for them at run
time. These changes will probably necessitate other legacy changes , but
I'll try to keep them to a minimum.

Thanks,
Art
www.artofcnc.ca





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Re: still can not clear E-Stop in Mach 2

INDECO
 

I HAVE MOTION!!!!! errr... sorry for yelling :>) Just tooooo excited!!!

Thanks to all for the help!!!

Robin

PS... I LOVE THIS GROUP....;>)

----- Original Message -----
From: INDECO
To: mach1mach2cnc@...
Sent: Monday, March 01, 2004 5:53 PM
Subject: Re: [mach1mach2cnc] Re: still can not clear E-Stop in Mach 2


The X & Y are yellow and the pulse frequency is "25742"
None are green.
----- Original Message -----
From: Art Fenerty
To: mach1mach2cnc@...
Sent: Monday, March 01, 2004 5:14 PM
Subject: [mach1mach2cnc] Re: still can not clear E-Stop in Mach 2


Robin:

On the diags page, all the input LED's should be off, are they??
Are any of them green? What is the pulse frequency on the diags page?


Art


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Re: Changing the background and color?

John Guenther
 

Olivier,

Thank you, no wonder I never found it, I thought that was the "clear"
button. You learn something new everyday!

John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia

-----Original Message-----
From: Digital audio Pro [mailto:digitalaudiopro@...]
Sent: Monday, March 01, 2004 14:35
To: mach1mach2cnc@...
Subject: RE: [mach1mach2cnc] Changing the background and color?


See the "clr" button in screen designer.

Olivier.










Yahoo! Groups Links






Next Development Version and Legacy Issues..

Art
 

Hi All:

Just so everyone is on the same page, next version release will be a new
development version. (5.0) and it WILL have some legacy issues
unfortunately. For example, ..m1s and .t1s extensions are all replaced just
with the .m1s . Macro's reside in separate directories with the name of the
profile in use. So, for example, if your profile is Mach2Mill , the the
folder will be ./Macros/Mach2Mill/*.m1s
Also included is a toolfile tools.dat (Lathe or mill both use tools.dat)
and it too resides in the profiles directory as above. No tools file is
distributed, as before, but a new file is created if none is found in the
new directory structure.

I really didn't want to go the route of legacy issues, but its time for
some radical changes to Mach2 so some things just had to change in the
development version. I have kept a spare build of the current lockdown for
bug fixes and repairs , but the development version will encompass future
feature upgrades and such. This is all in preperation for what I was
refering to as conversational screens, but I think the way its looking,
"Functional CNC" will be my prefered name. Basically it will entail pressing
a button for a function "Like pocketing, flange drilling, chocolate cake
making..or whatever" and having the user designable screen become the only
screen for that functional run. All these "plug-ins" will have their own
directories and Mach2 will index them and present selections for them at run
time. These changes will probably necessitate other legacy changes , but
I'll try to keep them to a minimum.

Thanks,
Art
www.artofcnc.ca


Re: Vb6/OCX - Motor tuning ?

 

Really ? that's a good news. Thanks a lot.

the 4.0a seem to work fine for RefCombination in a button. The green/red led
problem disappeared too.



Olivier.


Re: still can not clear E-Stop in Mach 2

INDECO
 

The X & Y are yellow and the pulse frequency is "25742"
None are green.

----- Original Message -----
From: Art Fenerty
To: mach1mach2cnc@...
Sent: Monday, March 01, 2004 5:14 PM
Subject: [mach1mach2cnc] Re: still can not clear E-Stop in Mach 2


Robin:

On the diags page, all the input LED's should be off, are they??
Are any of them green? What is the pulse frequency on the diags page?


Art


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b.. To unsubscribe from this group, send an email to:
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Re: still can not clear E-Stop in Mach 2

Art Fenerty
 

Robin:

On the diags page, all the input LED's should be off, are they??
Are any of them green? What is the pulse frequency on the diags page?


Art


Re: Vb6/OCX - Motor tuning ?

Art Fenerty
 

Hi Olivier:

See the problems we have to debug VB script in mach2 ...
I have just added support for the Microsoft VB debugger for next
release, with it you can single step and watch values and such in
your scripts. Just tested it and it seems to work pretty good.

Art


Re: Vb6/OCX - Motor tuning ?

 

Mark, if i were you i would use Visual C++ or borland C++. vb6 is a bugged
shit from microsoft, they sell it saying "can do all what you want" since
many years, but is always not reliable and slow, specialy for screen redraw.

See the problems we have to debug VB script in mach2 ...

Each time i saw VB programs, i saw strange problems with them, even if they
were programmed by good programmers.

I'm not a programmer, but the small experience i have from C and VB confirm
the superiority of C or C++. I didn't find C more difficult than VB. Just a
bit different. more VB tends to leave the possibility to be too lax, not a
good school for me.



Olivier.


still can not clear E-Stop in Mach 2

INDECO
 

I have tried everything and still can not clear the E-Stop in Mach2...what am I missing here?

Robin


Re: Vb6/OCX - Motor tuning ?

Art
 

Mark:

Not yet, but I will add that capability for you. It would be great to have
a more complex tuning program, (I'll make you famous..)..

Art
www.artofcnc.ca

----- Original Message -----
From: "Mark Tucker" <rmtucker@...>
To: <mach1mach2cnc@...>
Sent: Monday, March 01, 2004 10:43 AM
Subject: [mach1mach2cnc] Vb6/OCX - Motor tuning ?


Art

Is it possible to access the motor tuning through the ocx and vb6?.
I know i can call the motor tuning dialog but there is no way of
passing variables or reading variables is there?.Other than through
manual input once the dialog is on screen.If there is a possible
route using this method i could write a vb6 prog to tune the motors
and give graphs of results etc.Interesting don't you think.

Regards
Mark





Yahoo! Groups Links





Re: Changing the background and color?

 

See the "clr" button in screen designer.

Olivier.


Re: Version 4.0a

Art
 

Peter:

I don't use VB myself, but Les Newell sent me a test vb application that
will do movement perhaps if you ask him he'll release that test skeleton for
you. You need to

1) SetProfileName( "name" ) // this sets the profile name your going to
use.
2) LoadLayOut( "Name ") // name of the layout screens it will use..
3) InitEngine( ) // this initializes the engine...
4) StartEngine( ) // this starts the engines timer facilities.

At this point you can do movement as long as you press whatever Reset
button you have on your screen.. The is a function called SetHandle( hdl )
that you may have to call to set the windows handle of the window which will
display the loaded screen set. If you don't wish to use the screens at all,
then there are a few other calls you need to make to reset the engine and
monitor its status. Its easier, since your user would need a rest button, to
at least create a screen with just a reset button and indicator on it, and
display that small screen in a button or editbox in a vb form. That way you
don't have to worry about the estop and such. This is only necessary if you
don't intend to load any screens...

I don't know whats causing your out of memory error though, unless your
queueing up moves without the engine running or something...

Good luck,
Art
www.artofcnc.ca

----- Original Message -----
From: "Peter" <elasebay@...>
To: <mach1mach2cnc@...>
Sent: Monday, March 01, 2004 7:04 AM
Subject: [mach1mach2cnc] Re: Version 4.0a


Hello Art,

Can you please post the sequence needed to initialize the OCX
Maybe some demo code you used to test the OCX.
I can use the OCX in VB without crashes, however I did not get any
motion yet and after a while I get "out of memory"

Any help will be gratly apreciated

Best regards
Peter



--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Hi All:
The OCX is now functioning properly from VB as well.






Yahoo! Groups Links





Interesting item on E-Bay

washcomp
 

For those who might be interested:

I've posted two Red Lion digital meters

1 is a pulse per unit time readout
1 is a pulse counter

Currently priced at $1, item # 3801069182

Jeff


Re: Photos-index pulse sensor

Andy Wander
 

Yeah, it's obvious from your photos that it clears the bore.

I didn't say I would be doing it right..........:-)


Andy Wander
Verrex Corporation

-----Original Message-----
From: Bloy2004 [mailto:jmnotions@...]
Sent: Monday, March 01, 2004 1:57 PM
To: mach1mach2cnc@...
Subject: [mach1mach2cnc] Re: Photos-index pulse sensor

--- In mach1mach2cnc@..., Andy Wander <awander@v...>
wrote:
I like it, except I'm clumsy enough that I would be sure to
destroy it while
sliding something thru the spindle bore.
It clears the bore area. Bending the wires a little more will give
extra clearance, and a smaller/different sensor may fit better. For
me, the system will stay clean here.
John (bloy)



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Re: Question on index pulse

Art
 

Jeff:

notice that "index pulse" can be checked on the parallel input to
pick up the true speed of a machine. Can the PWM frequency of a VFD
be used for this? If so, can it be scaled in MACH2 to correspnd

No. This can only be gotten for a once per rotation pulse from the spindle
sensor..

Art
www.artofcnc.ca