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Re: As the sun goes down... de de deedee de de deedee (a new sort of cnc "Zone")

 

Ballendo,

I don't want to add any confusion to this discussion, but I want to ask if you are using Gecko drives.

Tom Eldredge

Rutex USA

----- Original Message -----
From: ballendo
To: mach1mach2cnc@...
Sent: Friday, August 06, 2004 1:46 AM
Subject: [mach1mach2cnc] Re: As the sun goes down... de de deedee de de deedee (a new sort of cnc "Zone")


List,

Can somebody using a slow (~500mhz) computer, preferably with Win2k
PLEASE try these(previously posted) files, and tell me your
results?!?!

Art,

SOMETHING is broken. Now if it's my drives, then how do you account
for accurate movement when the ONLY thing changed is the helix lead,
by changing the z departure value...?

Seems to me that logically if one "lead" WORKS and one .001 different
is erratic, and one .001 from THAT fails completely; then WHAT is
different as far as the drive is concerned???

Could you put a scope on YOUR Z axis step AND dir output and run
these files again (just the three mentioned above; described
as "fails", "erratic", and "works" in the previous post,near the ned
of th elist, as I dialed into the "problem". So I thought...)

Do you find it at all interesting that the Bzzt of steps is AT the
transition from one move to the next?(which is also 0,0,0 in this
case.) And the additional step or two "seems to be at the quadrant
changes??? How does the DRIVE know anything about quadrants? (dir
change. That's its only clue.) As for plane origins, it has NO clue.

So what about a DRIVE would cause a sputter of steps in Z at a dir
change in XY??? More importantly, what is changed for the DRIVE when
the lead goes up by only one thousandth--which will only be 2 extra
steps per complete circle!!!

A certain number of steps works, ONE more is erratic, and TWO more
fails to move the Z AT ALL...

So let's again say that these ARE slow drives. The XML I'm sending
has the step length set at 15 (but most testing was at 12, and the
pre change at 6.

I've lost 6 days on this so far. I keep thinking I'll come here and
see an "I found it B!" But alas, Not tonight either...

Ballendo (Feeling tired, frustrated, and defeated)

BTW, today I tried larger helical moves, and had more relatedly
interesting results. Not sure at this point if its worth posting...
in a separate post.

BUT, CV from Arc-to-Arc IS broken in BOTH Enh and 4.0 modes in RC8.
There's a pause at the intersection between each helical circle--
right where the BZZT happens...


--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
> B:
>
> > The way I can make or break a file is to change the ratio of the
> > diameter to the z departure, as suspected...
>
> Good, maybe I can repeat it...
>
> > (THERE IS ABSOLUTELY NO WAY TO SEE THIS PROBLEM UNLESS YOU HAVE A
> > MACHINE HOOKED UP AND RUNNING.)
>
> I've been testing all these on arunning machine. The Z follows
exactly as
> it should on mine...
>
> >
> > (250mod11-fails)
> > g90
> > (xy hole position here)
> > g01z0f5 (move to material surface, set F/R)
> > G02x-.062y0i-.031j0(half circle move to edge of hole)
> > g02x-.062y0i.062j0f5z-.042
> > g02x-.062y0i.062j0z-.084
> > g02x-.062y0i.062j0z-.126
> > g02x-.062y0i.062j00z-.168
> > g02x-.062y0i.062j0z-.210
> > g02x-.062y0i.062j0z-.210
> > g02x-.0620y0i.062j0z-.210 (ensure complete cutting, flat bottom
hole)
> > g02x0y0i.031j0z.1 (helical move out of hole,away from hole wall)
> > M30
> > (end of file )
> > :::::::::::::::::::::::::::::::
> > Fails in all helixes--except last, as noted above
>
>
> Nope. Runs fine here. All movement, X,Y and Z move at correct
rate and
> correct distance.
>
>
> All my tests were run in CV mode enhanced pulse train at 25Khz.
Can't find
> any trouble at all. I'll tell you though,
> that I cannot see a situation where the pulses can come too soon or
too late
> without the TPD showing it on update.
> It is a separate entity of its own for that exact reason. It has no
idea
> what is planned or even what your doing, it is simply drawing the
position
> of
> how many pulses have gone out. It sounds to me like somehting else
is going
> on here, if the display is drawing a helix, it simply is not
possible for
> the
> steps not to be following the output or you would see sporatic
results on
> the update screen. On the other hand, this is CNC and the
impossible is
> sometimes possible.
>
> The user who claimed no Z movement while the DRo was moving is
> undoubtably having some sort of tuning trouble on his axis, like he
saidm it
> jams at times while moving, so it probably is more related to the Z
load.
> (This happens alot on Z's only for obvious reasons. Your XML will be
> interesting to see if its repeatable then....
>
> Later,
> Art


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Re: Screen content cut

junebrandy
 

Hi,
just started by reading the manual ,and the screen content is less
than is reflected in the manual,, have tried loading other screens
from the layout section , but all seem to be cut ,, both on the left
side and at the bottom .
this is probably a stupid question.
thanks
Mike


FULL inputs on 2nd p-port ? NO!! was Re: Version RC10 is online.

 

Hello,
I also vote for fully configurable. That is the beauty of Mach2,
ease of use and nearly unlimited pinout configuration. Keep it all
configurable please.

--- In mach1mach2cnc@..., <james_cullins@s...> wrote:
I favor configurable as well.
Jim
----- Original Message -----
From: "Art" <fenerty@a...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 8:09 AM
Subject: Re: [mach1mach2cnc] FULL inputs on 2nd p-port ? NO!! was
Re:
Version RC10 is online.


B:

Ahh, I see what you mean. What I'll try to do is make it
configurable
either way...

Art
www.artofcnc.ca







Yahoo! Groups Links





Re: FULL inputs on 2nd p-port ? NO!! was Re: Version RC10 is online.

 

I favor configurable as well.
Jim

----- Original Message -----
From: "Art" <fenerty@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 8:09 AM
Subject: Re: [mach1mach2cnc] FULL inputs on 2nd p-port ? NO!! was Re:
Version RC10 is online.


B:

Ahh, I see what you mean. What I'll try to do is make it configurable
either way...

Art
www.artofcnc.ca







Yahoo! Groups Links





Re: Version RC10 is online.

Art
 

B:

Be interesting to hear.
Art
www.artofcnc.ca

----- Original Message -----
From: "ballendo" <ballendo@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 5:17 AM
Subject: [mach1mach2cnc] Re: Version RC10 is online.


Art,

Can it do helixes?<G>

(I'll let you know tomorrow night...)

Had more strangeness today. Acting like lost steps, but now not only
in Z... My once eminently repeatable machine is now only good
for "scrap" testing... (RC9 Ruined a few parts today that had a LOT
of previously done work in them. Work done before being loaded to CNC)

Ballendo

--- In mach1mach2cnc@..., Art <fenerty@a...> wrote:
Les:

You make my day. Thanks for the test. During my testing it seemed
that RC10
was a real winner, it is very lean in much of what its doing
and I found it very stable with no real issues in responce. The
pulseing
engine is about twice as fast internally so I have great hopes for
this one
as a
almost there Release version.

Thanks,
Art
www.artofcnc.ca

----- Original Message -----
From: "Les Newell" <les@l...>
To: <mach1mach2cnc@...>
Sent: Saturday, August 07, 2004 4:34 PM
Subject: Re: [mach1mach2cnc] Version RC10 is online.


Hi Art,

This version runs really well on my mill with a 450MHz processor.
Buffer
load hovers around 13% and movement is noticeably smoother.





Yahoo! Groups Links





Re: Driver problems on a laptop

Art
 

B:

Unless called for, it should slow anything down. Kinda like the Mach2
driver, unless it services are requested by an application, it does not run
in the background. Should have absolutely no effect...

Art
www.artofcnc.ca

----- Original Message -----
From: "ballendo" <ballendo@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 5:11 AM
Subject: [mach1mach2cnc] Re: Driver problems on a laptop


Hello,

I've been leaving the USB driver off since someone mentioned it was
slowing down slow computers to have both it and the "regular" driver


Re: Guide Rods

arthur prescott
 

One problem that I have found is the tolorance from different manufactures of guide bearings. Soe are made to fit with the tolerance under size on the bearing and some with the tol. over on the shaft. Nook ceramic bearings will not work nice on Pacific ceramic shafting. And Art, My 6 month project of a 12 foot x12 foot beam [gantry] saw is nearing completion. Will be sending another $$$ soon. Arthur P.

-----Original Message-----
From: Art <fenerty@...>
Sent: Aug 5, 2004 10:19 PM
To: mach1mach2cnc@...
Subject: Re: [mach1mach2cnc] Guide Rods

Jason:

If the weight is not too heavy I woudln't think it would matter. The
important thing is you have mild steel available to you, in this game the
rule tends to be "If it works..great..". I have only used polished steel
myself, but have never seen any damage from it on a 200lb gantry..

Art
www.artofcnc.ca

----- Original Message -----
From: "jasonjet25" <jasonjet25@...>
To: <mach1mach2cnc@...>
Sent: Thursday, August 05, 2004 7:48 PM
Subject: [mach1mach2cnc] Guide Rods


I am buying some guide rods for my router table today and need to
know if they can be Mild steel or do they have to be hard chromed? I
will be useing the VXB linear bearings on a 5/8" rod and I have the
mild steel rods redily available so I want to use them instead of the
hard chromed rod but I just dont know how this will affect the





Yahoo! Groups Links


Re: FULL inputs on 2nd p-port ? NO!! was Re: Version RC10 is online.

Art
 

B:

Ahh, I see what you mean. What I'll try to do is make it configurable
either way...

Art
www.artofcnc.ca


Re: Breakout board

Art
 

Mike:

Is it set for charge pump, and is charge pump activated?

Art
www.artofcnc.ca

----- Original Message -----
From: "Michael Abbott" <abbottm@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 9:25 AM
Subject: [mach1mach2cnc] Breakout board


I received the optical breakout board from Campbell Designs I
purchased and was very impressed with the capabilities but so far
have not been able to make it work correctly. I went through the
bench testing of the various voltages successfully so everything is


Re: Breakout board

Robert Campbell
 

Mike,

You need to set the jumper J24 to common ground for the Rutex drives. This
will provide the ground back to the PC ground that the Rutex drive needs.

The Rutex drive does not have an optical isolator on the input.

Bob Campbell
Bob@...
www.campbelldesigns.com
Breakout board
THC board sets
CNC router plans
Stepper Motors
VisualMill Basic

----- Original Message -----
From: "Michael Abbott" <abbottm@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 7:25 AM
Subject: [mach1mach2cnc] Breakout board


I received the optical breakout board from Campbell Designs I
purchased and was very impressed with the capabilities but so far
have not been able to make it work correctly. I went through the
bench testing of the various voltages successfully so everything is
powered up correctly as far as I can determine. I hooked my gecko
drives up to the X, Y and Z axis and got both LED's to light next
to
each axis. The cable from my PC to the system is the same one which
I've used with a "dumb" breakout board but with the
addition of a
small gender changer. I'm fairly certain that the gender changer
is
not the problem but just in case I'm waiting on the delivery of a
correctly gendered cable. At any rate though, after I power up and
engage the gecko's the servo's start singing and lock up so
I've
also fairly certain that the encoders are receiving power but the
board is not generating any command output using Mach2 (i.e. the
axis do not move at all).



Setup of the board seemed to me to be fairly simple since it came
shipped to me correctly jumpered as far as I could determine. I
went back to the dumb board and left my mach2 setup the same now so
I can swap back and forth now fairly simply but anything else I can
check would be appreciated.



Mike





Michael A. Abbott

Cell: 713-446-5063

Office: 936-307-1323







Yahoo! Groups Links





Re: Breakout board

 

Mike
Have you downloaded the SoundLogic.xml?

It should be in the Mach2 folder. It will setup the pins for you. To load it
click on Mach2 not Mach2mill and a menu will drop down and allow you to
select SoundLogic then press Enter.

With that done, when you bench checked it.
Does Mach2 reset ?

IF yes does the out4 LED come on?

If yes
Did the DIR LED toggle on and off as you jogged the axis?

Is the Step LED on all the time?

Is the jumper for the common pin set to 5v ?

Let me know and we will get you going.
Jim Cullins
Sound Logic

----- Original Message -----
From: "Michael Abbott" <abbottm@...>
To: <mach1mach2cnc@...>
Sent: Sunday, August 08, 2004 7:25 AM
Subject: [mach1mach2cnc] Breakout board


I received the optical breakout board from Campbell Designs I
purchased and was very impressed with the capabilities but so far
have not been able to make it work correctly. I went through the
bench testing of the various voltages successfully so everything is
powered up correctly as far as I can determine. I hooked my gecko
drives up to the X, Y and Z axis and got both LED's to light next
to
each axis. The cable from my PC to the system is the same one which
I've used with a "dumb" breakout board but with the
addition of a
small gender changer. I'm fairly certain that the gender changer
is
not the problem but just in case I'm waiting on the delivery of a
correctly gendered cable. At any rate though, after I power up and
engage the gecko's the servo's start singing and lock up so
I've
also fairly certain that the encoders are receiving power but the
board is not generating any command output using Mach2 (i.e. the
axis do not move at all).



Setup of the board seemed to me to be fairly simple since it came
shipped to me correctly jumpered as far as I could determine. I
went back to the dumb board and left my mach2 setup the same now so
I can swap back and forth now fairly simply but anything else I can
check would be appreciated.



Mike





Michael A. Abbott

Cell: 713-446-5063

Office: 936-307-1323







Yahoo! Groups Links





Breakout board

Michael Abbott
 

I received the optical breakout board from Campbell Designs I
purchased and was very impressed with the capabilities but so far
have not been able to make it work correctly. I went through the
bench testing of the various voltages successfully so everything is
powered up correctly as far as I can determine. I hooked my gecko
drives up to the X, Y and Z axis and got both LED's to light next
to
each axis. The cable from my PC to the system is the same one which
I've used with a "dumb" breakout board but with the
addition of a
small gender changer. I'm fairly certain that the gender changer
is
not the problem but just in case I'm waiting on the delivery of a
correctly gendered cable. At any rate though, after I power up and
engage the gecko's the servo's start singing and lock up so
I've
also fairly certain that the encoders are receiving power but the
board is not generating any command output using Mach2 (i.e. the
axis do not move at all).



Setup of the board seemed to me to be fairly simple since it came
shipped to me correctly jumpered as far as I could determine. I
went back to the dumb board and left my mach2 setup the same now so
I can swap back and forth now fairly simply but anything else I can
check would be appreciated.



Mike





Michael A. Abbott

Cell: 713-446-5063

Office: 936-307-1323


Re: mach rapid moves

 

"piterpip" <pit202@w...> wrote:
PS.
sorry for my poor english I still haven`t learn it :(
Piter,

I'm willing to bet that your English is FAR beyond my ability with
your native tongue...

NEVER worry about speaking English poorly. The mere fact that we can
communicate puts you light years ahead of me...

Ballendo


Re: mach rapid moves

 

Sorry Piter, I misunderstood. As ballendo explained mach2 moves in
straight lines. If you want to move X first then Y, get your post
processor to output two lines.

G0X2
G0Y10

instead of G0X2Y10
no, I don`t want to, I just asked why couse my CAM software
shows that "old" rapid move.

Thanks all for explain me that.

Piter

PS.
sorry for my poor english I still haven`t learn it :(


Re: mach rapid moves

Steve Blackmore
 

On Sun, 08 Aug 2004 09:39:50 -0000, you wrote:

G0 moves at the maximum set in motor tuning, G1 moves at whatever F#
(Feedrate) you set.
yes, I know that , this is not what I asked for

the rapid move is for me when the axis moves to the end point
so fast as possibly without moving as a linear move in 3D world.

eg. move from 0,0,0 to 10,2,0 will move X axis longer to end
point as the Y axis.

________ ( 10,2)
/
/
(0,0

the linear move isn`t to show in asci :-)
Sorry Piter, I misunderstood. As ballendo explained mach2 moves in
straight lines. If you want to move X first then Y, get your post
processor to output two lines.

G0X2
G0Y10

instead of G0X2Y10

--
Steve Blackmore


Re: mach rapid moves

 

Olivier,

Correct. And that's why all new controls use linear interp for rapids
as well as feedrate moves...

Ballendo

P.S. actually you "can" kinda predict it; especially after using it
awhile. There'll be at least one 45 degree move where the "adjacent"
sides of the triangle are the length of the shortest move. There may
be a third copmponent too, but from "direct" viewing--means your view
is aligned with one of the axes, you'll see at least one 45 degree
move, when 2 or more axes are moving. once this move completes, the
3d aspect is gone, and you'll have only one "plane" to worry about,
which is pretty easy. Again, experience helps. But linear rapids are
SO MUCH better that we DON'T wnat to "go there". Again; for some of
us<G>

--- In mach1mach2cnc@..., "Digital audio Pro"
<digitalaudiopro@w...> wrote:

How do you predict the faster move if it is not linear ? According
to axis
settings, it will change the toolpath. This can't be simulated in a
CAM
software isn't it ?


Olivier.




-----Message d'origine-----
De : piterpip [mailto:pit202@w...]
Envoyé : dimanche 8 ao?t 2004 11:40
? : mach1mach2cnc@...
Objet : [mach1mach2cnc] Re: mach rapid moves


G0 moves at the maximum set in motor tuning, G1 moves at whatever
F#
(Feedrate) you set.
yes, I know that , this is not what I asked for

the rapid move is for me when the axis moves to the end point
so fast as possibly without moving as a linear move in 3D world.

eg. move from 0,0,0 to 10,2,0 will move X axis longer to end
point as the Y axis.

________ ( 10,2)
/
/
(0,0

the linear move isn`t to show in asci :-)

Piter






Yahoo! Groups Links


Re: mach2 rapid moves

 

Piter,

On nearly every new CNC control rapids are performed using linear
interpolation. Mach2 does this too.

And that's a good thing.

Here's some history as to why we USED TO see CNC controls and
machines working differently in rapids (G00) than in feedrate moves
(G01)

When the first NC machines came out, they weren't even using
computers. Just logical circuitry, consisting of hardware dividers
and registers. So they could only go in straight lines, some only in
90's, the most expensive could do 45 degree's. When we rapid'd them
the control would simply set each axis register with a number of
steps to be taken and then issure steps to EVERY axis at the fastest
step rate possible. This meant that the shortest move would finish
first, then the next longest, and so on, until the longest move
finished by itself. Since there were no calculations to be done(just
the subtraction of the step taken from the counters/registers), this
was as fast as we could get from here to there. And it was not a
straight line, unless ALL moves were of the same length.

Then computers were added and NC became CNC. But not much changed for
the rapid's, because even though now we COULD move in linear
interpolated directions--and later in arcs TOO!<G>, it took a LONG
time--relatively-- for the computer to do the math and calculations
necessary. So the old technique of simply setting the number of steps
and spitting them out to the motors as fast as possible was kept.

This way, no time was lost making the calculations for a straight
line. The BAD thing about this method is that you have to REALLY
think about what might be "in the way" since you aren't working with
a straight path from "here" to "there"...

So, now that the computer is faster than the machine, we ARE able to
make the calculations without slowing anything down, and we get the
added benefit of being able to more easily "see" if something is
going to be hit on the way...

Now, think about this logically. If we need to move 3 axes from here
to there, and "there" is 12, 6, and 3 steps away for the given axes;
then we will take AT LEAST 12 steps worth of time to get to "there"...

In the old days, we still took 12 steps, But after 3 we had only two
axes moving, and after 6, only one. (But we didn't have the ADDED
time of calculation, so this WAS faster.)

NOW, we have all axes finish at the same time, which means we get a
straight line. But it still takes 12 steps to get that longest move
to where it's going. (So UNLESS the computing time for
this "interpolation" of the shorter axes makes the step output
slower, there is no benefit to doing rapids in the old way...)

And there is a CLEAR benefit to having ALL moves be in a straight
line, so that's what we do now.

Hope this helps,

Ballendo

--- In mach1mach2cnc@..., "piterpip" <pit202@w...> wrote:
G0 moves at the maximum set in motor tuning, G1 moves at whatever
F#
(Feedrate) you set.
yes, I know that , this is not what I asked for

the rapid move is for me when the axis moves to the end point
so fast as possibly without moving as a linear move in 3D world.

eg. move from 0,0,0 to 10,2,0 will move X axis longer to end
point as the Y axis.

________ ( 10,2)
/
/
(0,0

the linear move isn`t to show in asci :-)

Piter


Re: mach rapid moves

 

How do you predict the faster move if it is not linear ? According
to axis
settings, it will change the toolpath. This can't be simulated in a CAM
software isn't it ?
hmm, my experiences are based on EdgeCAM cam software and there
rapid move isn`t linear and this is the reason why I ask for it.

Piter


Re: mach rapid moves

 

How do you predict the faster move if it is not linear ? According to axis
settings, it will change the toolpath. This can't be simulated in a CAM
software isn't it ?


Olivier.

-----Message d'origine-----
De : piterpip [mailto:pit202@...]
Envoy : dimanche 8 aot 2004 11:40
: mach1mach2cnc@...
Objet : [mach1mach2cnc] Re: mach rapid moves


G0 moves at the maximum set in motor tuning, G1 moves at whatever F#
(Feedrate) you set.
yes, I know that , this is not what I asked for

the rapid move is for me when the axis moves to the end point
so fast as possibly without moving as a linear move in 3D world.

eg. move from 0,0,0 to 10,2,0 will move X axis longer to end
point as the Y axis.

________ ( 10,2)
/
/
(0,0

the linear move isn`t to show in asci :-)

Piter






Yahoo! Groups Links


Re: mach rapid moves

 

G0 moves at the maximum set in motor tuning, G1 moves at whatever F#
(Feedrate) you set.
yes, I know that , this is not what I asked for

the rapid move is for me when the axis moves to the end point
so fast as possibly without moving as a linear move in 3D world.

eg. move from 0,0,0 to 10,2,0 will move X axis longer to end
point as the Y axis.

________ ( 10,2)
/
/
(0,0

the linear move isn`t to show in asci :-)

Piter