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Re: Mach4 teach/record


 

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The Clear path motors are okay but I think the best ones to use for this would be closed loop steppers! I know stepper and you want to say NO! but hear me out. The Closed loop steppers are really a 50 pole AC servo motors. We can read the encoder and use that data for telling the machine where it is while your teaching it. Not need for any real fancy drive! We can use a chain to move the welding head. for all I care and direct drive off the stepper motor. I have done machines like this in the past this way and they work slick! The issue with the Clear path is that you will have inertia mismatch and the motor will not be able to be tuned properly (I have some here that I can't use for that reason). If you don't want to use a closed loop stepper we can use a normal stepper and I can watch the position of some Aux encoders and use them to look for missed steps and for the teach function. Okay I think that is me blowing off at the mouth long enough. I am such a sucker for a cool project LOL


Thanks

Brian


______________________________

Brian Barker
Engineering / Development
ArtSoft | Newfangled Solutions
Livermore Falls, Maine (USA)
Webpage: 
On 2/21/2022 11:06 AM, Brian Martin wrote:

Greeaat!! On my last mill I built I used Clearpath servos. Is that a good option, or do you have another favorite?

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Thank-you!

Brian Martin



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From: [email protected] <[email protected]> On Behalf Of Brian Barker
Sent: Monday, February 21, 2022 10:57 AM
To: [email protected]
Subject: Re: [MachCNC] Mach4 teach/record

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Cool, I have a welding bench here and a few welders I can hook up for testing. I was thinking I would make something that would mount to my table from weldtables.com . So if you want to do this don't worry about the software side. We can read the encoders and use that to program the motion... ALSO I can move every axis as it is moving to get the machine where the wield should be.

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Thanks
Brian

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______________________________
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Brian Barker
Engineering / Development
ArtSoft | Newfangled Solutions
Livermore Falls, Maine (USA)
Webpage: 

On 2/21/2022 10:09 AM, Brian Martin wrote:

Thanks for the offer Brian. I will? be looking into the design some more. At this point I only have a vision. I will try to model what I want in Solidworks, and figure out the motion/ linear bearing etc.. If the project goes ahead, I will try to contact you.

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Thank-you!

Brian Martin




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From: [email protected] <[email protected]> On Behalf Of Brian Barker
Sent: Monday, February 21, 2022 8:25 AM
To: [email protected]
Subject: Re: [MachCNC] Mach4 teach/record

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Hi Brian,

I really love the users we have, you are 100% reading my mind! I have been dreaming about doing this and have some ideas. I have most all the code and I have things that you don't know about that we can use to help you with this project. If you want to chat about this send me a message off list and we can talk over the phone. I am in!

Thanks

______________________________
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Brian Barker
Engineering / Development
ArtSoft | Newfangled Solutions
Livermore Falls, Maine (USA)
Webpage: 

On 2/21/2022 7:45 AM, Brian Martin wrote:

Good morning, I am looking for some advice and ideas for a project I am brainstorming. I have built a couple CNC machines in the past using Mach4/ESS, so I am comfortable doing it again. Now I am thinking about building a CNC welder for a production beam welding job that we do. I would like to control X,Y,&Z plus at least1 rotary axis for the positioner, possibly up to 4 rotary axis total. Overall travel would be approximately, 144”X, x 48”Y, x 60”Z.

My questions are;

  1. Has anybody built something like this, that would have any experiences to share?
  2. Is anyone using Mach4 to run a robotic welder? Good/bad?
  3. If Mach4, is there a plugin or wizard or otherwise, that will allow me to build Gcode by jogging to points similar to programing a robot? Like a teach function?

I recently purchased a Vectis Cobot with UR arm, so I am familiar with robotics, but the reach of the UR arm is limited, not to mention the cost is too high for this job. I will keep using the Cobot for smaller intricate parts.

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Thank-you!

Brian Martin





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